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Ensuring Food Safety and Brand protection throughout the Supply Chain
Anil Nair Mondelez International Regional Corporate Quality World of Food Safety, THAIFEX, Bangkok. May 2013
Contents
2
Managing Supply Chain Quality Expectations Integrating Prevention based Food Safety
Approach Examining Consumer Relevant Quality
Standards Middle East Case Study – Cheese Handling in
the Supply Chain
Our Dream
3
CREATE DELICIOUS MOMENTS
OF JOY
Our Values Guide Us
4
Inspire trust. Act like owners.
Keep it simple. Be open and inclusive.
Tell it like it is.
Lead from the head and the heart.
Discuss. Decide. Deliver.
We Inspire Trust…
5
The Importance of Food Safety:
– Consumers have a right to trust all food they purchase…
– It is generally recognised across the food industry that food safety is not a source of competitive advantage
– We all want the highest appropriate standards applied across the value chain, to assure the highest levels of consumer protection.
Mondelēz International - Overview
6
Net Revenues of $35 billion in 2012
Global snacks powerhouse
Products marketed in 165 countries
No. 1 in Biscuits, Chocolate, Candy and Powdered Beverages
No. 2 in Gum and Coffee
Approximately 110,000 employees
Donated more than one billion servings of food since 1997
A Global Snacks Powerhouse With $35 Billion In Revenue (1)
7
(1) 2012 reported net revenues (2) Biscuits includes salty/other snacks
Biscuits(2)
32%
Chocolate 27%
Gum & Candy
15%
Beverages 17%
Cheese & Grocery 9%
Latin America
15%
EEMEA 11%
Europe 39%
North America
20%
Asia Pacific 15%
• Nearly 75% of revenues in fast-growing snacks categories
• In December 2012, we announced a reorganization of our management and reporting structure following the Spin-Off of Kraft Foods Group. Beginning in 2013, our operations, management and operating segments will reflect: Asia Pacific; Eastern Europe, Middle East & Africa (“EEMEA”); Europe; Latin America and North America. Accordingly, we will begin reporting on our new segment structure during the first quarter of 2013, including all historical periods we present. For purposes of this presentation the above pie chart reflects this structure based on our 2012 Net Revenues.
We offer many of the world’s favorite brands
8
Our Categories & Power Brands
9
Biscuits
~65% of Biscuit
Revenue
Gum & Candy
~60% of Gum &
Candy Revenue
Beverages,
Cheese & Dairy
Chocolate
~50% of Chocolate
Revenue
~50% of Beverages,
Cheese & Dairy Revenue
Our Geographic Presence
10
North America (NA)
Latin America (LA)
Europe (EU)
Asia Pacific (AP) Worldwide HQ: Deerfield,
Illinois
Eastern Europe, Middle East and Africa
(EEMEA)
Eastern Europe, Middle East & Africa
11
• Region headquarters:
– Dubai (UAE)
• Key markets:
– Egypt, Nigeria, Pakistan, Russia, Saudi Arabia, South Africa ,Turkey, and Ukraine.
• Net Revenues*=$3.7 billion
* In December 2012, we announced a reorganization of our management and reporting structure following the Spin-Off of Kraft Foods Group. Beginning in 2013, our operations, management and operating segments will reflect: Asia Pacific; Eastern Europe, Middle East & Africa (“EEMEA”); Europe; Latin America and North America. Accordingly, we will begin
reporting on our new segment structure during the first quarter of 2013, including all historical periods we present. For purposes of this presentation the net revenues provided above reflects this structure based on our 2012 Net Revenues.
Introduction to BU Quality
Ensure Compliance of Mondelēz
International’s requirements to assure product Quality and Safety in the Supply Chain.
12
• Compliance to QCMS & support to commercialization
T1
– Warehouse/Co Packer Audit support – SS Management support – BU-driven consumer complaint evaluation and support T2 – Consumer Premium coordination – Technical trade liaison, including BU-driven trade complaints – Licensing support – Label compliance approval (legal oversight) including final artwork verification – Manage due diligence/regulatory compliance issues involving imports T3 – QA input PAM – Development of BU Q Systems and Policies – Training KFI requirements for BU functions and support to BU assessments
• Business value programs
T4
– Field audits – Quality building programs with the trade (freshness, trade returns, unsalable, quality yield
initiative)
T1
T2
T3
T4
BU Quality Best Practice - 4 Tier Programs
Managing Supply Chain Expectations
14
Keep Storage Conditions (Temperature/Humidity)
Incoming
Dispatch
Control any
contamination
Pest/ Chemical
Traceability
Control of
returned product
FIFO
Principles
Hold &
Release
Damage/ physical/
heat
Quality
System Quality Management
System
? Warehouse
CONSUMER
Lead & Live Consumer Inspired Quality
- Quality Control
- Quality Systems/policies
Trade/Market
Quality feedback from Trade
Consumer complaints
Field Audit Warehouse
Retail Quality Audit - Quality Assessment - What is it?
16
• Checking the condition of products (Mondelez) in stores
– On Shelf availability, Shelf-ready packaging, Temperature
Retail Quality Audit - Quality Assessment - How do we do?
17
• Consumer units purchased and checked at home/office
– Package damage, print, easy open, inner unit wrap, coding
– Product damage, appearance, filling, colour, ingredients
Proactively Auditing the Supply Chain
18
Plant (Line) Plant (Warehouse)
Customer (Warehouse)
Consumer Shelves
Sandwich position Detailed/accurate data recording
Product identification
Product Sampling
Evaluating the Supply Chain
Saudi Arabia –Oreo Breakages
Tracking/Sampling at each stage of Supply Chain
19
Our Integrated Prevention Based Food Safety Approach is a Point of Difference
20
Risk Categories
Design Procure Convert* Distribute Trade Consumer
• Design Safety Analysis
• Specifications
• HACCP
• Supplier QA
• Plant & Equipment Design/Capability
• Contracts
• Selection/ Approval
• Material Monitoring
• Continuous Improvement
• Specifications
• HACCP
• Supplier QA
• Traceability
• Sanitation & Pest Control
• Complaint Mgmt
• Process Capability & Control
• Traceability
• Warehouse Controls
• Complaints
• Warehouse Control
• Specification
• Labelling
• Consumer Response
• Process Capabilities
*Applies to internal & external plants
Microbiological Chemical Physical
Scope
Risk Prevention Programs
Starts with Design and grounded in sound Preventative Programs
QCMS provides the framework for integrated product design.
21
Design Procure Convert Distribute Trade Consumer Consumer
Focus on what’s important
Design it in
Make it right every time
Talk about it in a meaningful way
Listen, learn, and improve
Design
22
Design Procure Convert Distribute Trade Consumer
We design robust products with food safety in mind
Our design process includes product safety gates at key development stages
Packaging integrity is a key element
Internal global food safety team provides expertise
Suppliers
23
Some examples of significant incidents which highlight the external risks.
Chinese milk powder contaminated with melamine sickens 1,253 babies
German Dioxin egg scandal spreads across EU
LOS ANGELES (AP) — The normally quiet almond industry has suddenly found itself struggling with a food producer’s worst
nightmare: a salmonella outbreak that has sickened more than two dozen people and prompted a nationwide recall.
Suppliers
24
Design Procure Convert Distribute Trade Consumer
Risk based supplier approval
Supplier development
Communications (specifications, expectations)
Material Monitoring program
Conversion
25
Design Procure Convert Distribute Trade Consumer
Our operations manage product safety based on the CODEX principles of HACCP
Founded on solid PRPs
CCP Process capability is validated against proven science
Internal Audit programs
Distribution & Trade
26
Design Procure Convert Distribute Trade Consumer
Warehouse & Transportation expectations
Training and coaching of trade partners
Supply chain traceability
Retail product audits
Consumers
27
Design Procure Convert Distribute Trade Consumer
Communications – product labeling
Understanding anticipated products use
Proactive use of consumer contacts
Monitoring for emerging food safety issues
What is Consumer Relevant Quality?
28
Consumer Relevant Quality is a program comprised
of Key Quality Attributes which are simple flavor
and visual standards aligned to customer and
consumer expectations measured throughout our
supply chain
Making Every Day
What Is So Special About CRQ’s ?
29
Consumer Relevant Quality (CRQ’s) Provides a leading vs. lagging tool, insight to consumer‘s
expectations
Integrates Retail Assessment programme providing a
powerful tool for market calibration
Differentiates Mondelez , builds competitive advantage
Consumer Relevant Quality Journey
30
IDEATION DESIGN MAKE DELIVER CUSTOMER CALIBRATE CI
CDM 49g Packaging
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Appearance Coding Registration Sealing Back Seal Alignment
Category
%
%G %A %R
CONSUMER
Consumer Relevant Quality Journey
31
RACI
R –R&D (Tech) A –Marketing C-R&D (Senior) C-Supply Chain Ops I –Category Quality I –Country Quality
Consumer Insight
IDEATION
RACI
Responsible Person that performs some or all of the tasks
Can be more than one person – segmented task or procedure
Accountable Person that will be held to account for performance/delivery
only one person allowed
Consulted Person or Persons that need to be consulted regarding the task
Informed Person or Persons that need to be informed regarding the task
Evaluation
• Post Launch Reviews (R&D) • Retails Quality Audits (Category Quality) • Consumer Preference Testing against PPQS (Marketing) • Consumer Response & Complaints via Care Lines (Category Quality)
32
Consumer Relevant Quality is specified, calibrated and improved via
Quality Measures along I2M within the supply chain
Idea Development Development
• Quality Perspective (Category Quality) • Concept Test (R&D / Marketing)
• Meridian Data Quality (R&D) • Product Testing (R&D / Marketing) • Visual Standards (R&D)
Execution
• Pre-Launch Quality Risk Assessment (Category Quality) • 1st Production Approvals (R&D / Supply Chain)
Cycle Time Metrics PDR to
Launch Approval
Launch Approval to First Production 1st Prod to
Release
Qu
alit
y M
eas
ure
s I2
M
Consumer Relevant Quality Journey
33
RACI
R – R&D (Tech) A – R&D (Senior) C- Marketing C- Supply Chain Ops I – Category Quality I – Country Quality
Product Specification
Development Naked
& Packaging
Process Specification Development
DESIGN
Key Product
Attributes Key
Quality Attributes
Standard Running
Conditions Plant
& Equipment Process Capability
R – R&D (Tech) A – R&D (Senior) C- Supply Chain Ops I – Category Quality
Consumer Relevant Quality Journey
34
RACI
R –Supply Chain Ops (Front Line) A – Supply Chain/Ops (Senior) C- Site/Plant Quality I – Category Quality I – Country Quality
Live Monitoring
of Key Product Attributes
& Key Quality Attributes
Live
Monitoring of Process Standard Running
Conditions
MAKE
35
Product Quality Visual Standard
Attribute Red Unacceptable
Amber Min acceptability
Green Target
Recipe distribution (Inclusions)
Uneven Fair distribution Even distribution
Quality Improvement
Product Quality Visual Standards
Consumer Relevant Quality Journey
36
RACI
R – Supply Chain (Distribution) A – Country Q C- Category Quality I – Supply Chain Ops
Transport &
Storage Condition
Mgmt
DELIVER
Consumer Relevant Quality Journey
37
CUSTOMER
GROWTH
PROFIT
Customer Confidence
Meeting
Customer Expectations
Consistent
Quality
Shelf Space Preference
over Competitors
Consumer Relevant Quality Journey
38
CONSUMER
Consumer Preference
V’s Competitor Products
Making Every Day
Meeting Consumer
Expectations
Consumer Trust
Consumer Relevant Quality Journey
39
RACI
R – Category Q (Project Owner) A – Country Q (Senior) C - Supply Chain/Ops C - Marketing C - Country Q I – Supply Chain Ops (Front Line)
Market Place
Buy Back
Post Production
Quality Reviews
Consumer
Preference Testing
Consumer
Response
Consumer
Complaints
CALIBRATE
CDM 49g Packaging
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Appearance Coding Registration Sealing Back Seal Alignment
Category
%
%G %A %R
Consumer Relevant Quality Journey
40
RACI
R – R & D R – Supply Chain/Ops R – Country Q A – Category Q C - Marketing I – Supply Chain Ops (Front Line)
Product
Specification
compliance
CI
Prioritised
Corrective
Action Plans
implemented
at agreed
stage in CRQ
Process -
Ideation
Design
Make
Deliver
CRQ Summary
41
CRQ’s are Key Quality Attributes that are simple flavor
and visual standards
Align to customer and consumer expectations at the
point of sale and consumption
Measured throughout our supply chain
Delivering consistent products that provide consumer
preference over our competitors
Middle East Case Study – Cheese Handling in the Supply Chain
42
Philadelphia – Supply Chain Evaluation
43
• 8.00 am: - A Philadelphia Order to a major Key Account being picked up for delivery from the Distributor warehouse (temperature +6 DC)
• Cartons were loaded manually into the reefer truck and was stacked properly (but cartons exposed to direct sunlight for a short period!).
Philadelphia – Supply Chain Evaluation
44
• The temperature inside the van before loading was +27 DC which is not the ideal temperature while delivering Philadelphia.
• Truck reached the outlet receiving area after a 25 minute drive. The temperature of the truck at that time was down to +4DC. All supplier truck s were positioned outside this small receiving area which was right on the road. No separate receiving area for chilled/ambient products. Receipts inside the outlet were on a first-in-first-come basis and we were No.17 in the queue.
Philadelphia – Supply Chain Evaluation
45
• It took around another 20 minutes (we were lucky as the average time is around 45 to 90 minutes) for the outlet representative to come and ask us to off-load the cargo onto their receiving cages provided (as shown in the above pictures). There was no checking of temperature to ensure the products have arrived in the right conditions. All cartons were stacked inside the cages provided in the open (products had direct sunlight for atleast 5 minutes. Outside temperature +36 DC)
Philadelphia – Supply Chain Evaluation
46
• These cages were then taken inside and kept near the door (inside the receiving area) for bar-code checks and receiving into their warehouse inventory/system. The products sat there for the next 30 minutes since other suppliers were also in the queue. The temperature in this area was around +30 DC.
• These receiving cages were then taken into the storage areas (a few meters inside the outlet). The temperature of the storage area was +8 DC. It’s a small warehouse with all chilled items from milk to cheese being stored. The Philadelphia cartons were kept on the floor. Just a meter away, in one corner in the same warehouse – there was a segregated area for keeping damaged/expired items for destruction. We found some cartons of expired/damaged cartons of milk/juices. However, there was no spillage or any evidence of cross-contamination at that time.
•
BU Quality Observations/Recommendation
47
• A major concern was noted on reefer temperatures once it leaves the port. The container arrives unplugged during transit from the port to warehouse. This as you know is harmful for the product (especially during summer). The data logger confirms that the container temperature at the time of warehouse arrival was around +18 DC (it should never go above +8C). During the 30 days transit (source to Bahrain port) it was consistently maintained at +5C. Needs to be taken up on a priority with the port authorities as this is not acceptable as Kraft delivers CIF in a reefer container and we expect to see the products off-loaded at your warehouse within the set temperature (as done from origin).
• Trucks shall be conditioned to the specified temperature prior to loading. Also internal temperature of the vehicle shall be checked and recorded before loading.
• Need to influence the Key Accounts staff to priortise reefer deliveries to be accepted/quickly taken to the warehouse to maintain ideal temperatures at all times. It would be also recommended to have the front of the receiving area covered to avoid direct sunlight on the products if not having a dedicated temperature controlled off-loading area for reefer products. Also keeping damaged/expired items in the same warehouse is not recommended as it risks cross-contamination and odour transfer.
Thought for the Day!
48
– A world where all members of the global food industry have a common platform to manage food safety and protect our consumers, wherever they may be…
– … allows us to focus on making Delicious products
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