+ All Categories
Home > Documents > Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance...

Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance...

Date post: 15-Mar-2020
Category:
Upload: others
View: 4 times
Download: 0 times
Share this document with a friend
28
Environment and recycling industry
Transcript
Page 1: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

27

Environment and recycling industry

Page 2: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

2

3

4

6

8

10

10

12

14

16

18

20

21

22

23

Table of contents

VEGA sets the standard in the environment and recycling industry

Measurement technology for a demanding industry

plics® – the idea with a future

PLICSCOM and PACTware

Application examples

Garbage incineration

Landfill

Treatment of special waste

Biogas production and composting

Fuels from renewable raw materials

Recycling plastic windows

Recycling process water

Ground water regulation

Instrument overview

Page 3: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

3

VEGA is a world-leading manufacturer of level, pressure

and switching instrumentation.

Ohmart/VEGA is the North American partner to VEGA.

Providing sales and service to all of North America,

Ohmart/VEGA locally manufactures many of the VEGA

product lines in addition to the complete line of Ohmart

brand Radiation based measurement solutions.

In the industry of environment and recycling, VEGA is

able to offer a multitude of solutions for industry-specific

applications.

VEGA’s measuring instruments provide reliable data

concerning volume, level and pressure of almost any

product. In particular, the pressure transmitters VEGABAR

and VEGAWELL with their front flush, robust CERTEC®

measuring cell have proven their worth in this industry.

At center stage of VEGA’s measuring technology is plics® –

the modular system that allows individual combinations of

performance features. With plics®, VEGA provides very

cost-effective solutions to meet the technical demands of

the environment and recycling industry.

The examples on pages 10 to 22 illustrate solutions for

this industry in typical industry application conditions.

VEGA sets the standard in theenvironment and recycling industry

Page 4: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

4

Measurement technology for a demanding industry

housing versions in plastic, aluminium and

stainless steel

all sensors are available in Intrinsically safe, or Explosion

proof housings

VEGA instruments are appropriate for SIL rated applications

dust approval ratings available

operating temperatures up to 400°C (752°F)

highly corrosion resistant materials

The environment and recycling industry sets high

demands on housings, electronics and sensor

technologies. No problem for VEGA – because all

components can be adapted to the required process

conditions.

A rugged housing is crucial for protection and high

mechanical stability. Depending on the model type,

sensors and antennas are able to withstand temperatures

up to 400°C (752°F) and are resistant to acids and alkalis.

The basis for this is the use of high-resistance materials

such as PTFE, Hastelloy, tantalum and enamel.

Under rigorous conditions

VEGA offers a suitable process connection for every

vessel and pipeline. Be it a simple storage tank or a

complex reaction vessel with heating coils and agitators –

thanks to the extensive range of physical measuring

principles virtually any application problem can be solved.

Connections to suit your process

Safe and secure with VEGA

Page 5: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

5

In the area of landfill and special waste treatment, vessels

are alternately filled with products having varying

properties. Quite often the materials to be processed and

the finished product can change with regard to density,

viscosity, reflective properties and conductivity. For every

application VEGA has a solution that assures reliable

measurement data.

Products change but security stays

VEGA offers all current and emerging standards of signal

processing in its range of products. For continuous level

and pressure measurement, 4 … 20mA/HART 2-wire and

4-wire technology, Profibus PA or Foundation Fieldbus are

available. For point level detection and switching relay,

contactless, or transistor outputs as well as NAMUR signal

and current signal are available. VEGA’s measuring

instruments can always be adapted to equipment already

installed.

Individual signal processing

Page 6: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

6

plics® – the idea with a future

plics® makes everything easier – from selecting to

ordering, right through to set-up, maintenance and

service. In this modular system, you combine the

performance features you need to solve the measuring

problem – both technically and commercially.

Whoever has once worked with plics® can apply the set-

up, wiring and adjustment concept to any other

application, and even to other measuring principles.

Because of the broad range of the technology and the

“easy choose – easy use” concept, plics® provides an

element of security and reliability for every application.

Easy is better

plics® offers optimum performance for disposal processes

due to reliable and precise measured value output. plics®

instruments possess the comprehensive certification

required for responsible handling of chemicals: Approval

according to FM, CSA, ATEX and more.

plics® good for human life and the environment

plics® offers unlimited selection and combination of

sensors, process connections, electronics modules and

housings. For the engineering department, this translates

into easy, straightforward planning and instrument

selection. The plant builder benefits from the short delivery

time, uncomplicated connection and quick set-up, while

the user profits from operational reliability, simplified

maintenance and reduced inventory costs.

Easier for user and planner

Page 7: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

7

Approvals /

Certifications

SIL, overfillprotection

CSAapprovals

FMapprovals

Hygienicapprovals

PressureProcesspressure

Hydrostatic

SwitchingVibration Vibration Capacitive

Sensor types

Levelmeasurement

Radar Ultrasonic Guidedmicrowave

Housings

Aluminium(2 chamber)

Plastic AluminiumStainlesssteel

PLICSCOM

Indicating andadjustment module

Electronics

4 ... 20 mA/HART

Profibus PA FoundationFieldbus

Level switch

Process fittings

Thread Flange Sanitary

Page 8: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

8

PLICSCOM and PACTware

PLICSCOM, with its entirely new adjustment philosophy,

offers extensive practical convenience. It can be mounted

in the housing in four positions 90° apart. Indication and

adjustment are carried out via 4 keys and a concise dot-

matrix graphical display. The adjustment menu with

selectable language is clearly structured and allows easy

set-up. Afterwards, PLICSCOM serves as indicating

instrument: level and pressure values are viewed directly

through the screw-on lid with glass insert in the requested

unit and presentation style.

Set-up and indication with PLICSCOM

In the unlikely event of failure, the cause is displayed

on the PLICSCOM. In addition, instrument data such as

measuring range, process connection, seal material as

well as recorded process data of level, pressure and

temperature can be called up. In conjunction with suitable

instruments, the PLICSCOM also displays echo curves.

When the sensor is replaced, the PLICSCOM ensures

that the measuring loop is quickly up and running again:

all sensor data is saved by a quick keystroke and copied

afterwards into the replacement sensor.

Diagnosis and service with PLICSCOM

Page 9: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

9

PACTware is a new industry standard configuration

software for field instruments, from the mobile computer

through to the control room. As a free-of-charge,

manufacturer-independent software, PACTware composes

the Fieldbus-independent interface for data exchange

between all current protocols of communication-capable

field devices, e.g. HART and Fieldbus. In practice this

means: all plics® instruments – from reactor to storage tank

– can be set up and operated via one single program with

a completely integrated user interface.

Configuration and parameter adjustment with

PACTware

Because of PACTware's capability of plant-wide failure

recognition and evaluation, it is an ideal decision platform

for maintenance measures. PACTware accesses and

makes available the data of all communication

components and field devices continuously and centrally.

Thus, after the status of field devices and other system

components is recognised and evaluated, appropriate

measures can be taken – e.g. pre-emptive servicing. This

increases the operational availability of the plant and

ensures a smooth production process.

Asset-management for environment and

recycling plants

Page 10: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

10

VEGADIF 35

Garbage incineration

In addition to landfills, incineration is the most common

method of disposal of household waste. Modern

incineration plants are very complex systems consisting of

a waste bunker, a furnace, a boiler and a combustion gas

scrubber. A predefined quantity of refuse from the waste

bunker is placed on the combustion grate and transported

through the furnace. To ensure complete combustion of the

refuse, a temperature of up to 1000°C (1832°F) has to be

maintained. Large amounts of air are injected for this

purpose. Through sophisticated incineration technology

and flue gas purification, the emission of pollutants is

reduced to a minimum. State-of-the-art measurement

technology enables automatic and efficient operation.

Control and monitoring of the furnace are of key

importance. Air quantity and air pressure must be

precisely measured.

As hot as hell in there

The influx of primary and secondary air is carried out via

two large main ducts which split up into smaller individual

ducts. The primary air is blown through the combustion

grate from below, the secondary air from above. The air

flow in each respective main duct is measured in a section

containing a venturi tube. This is a defined constricted

area in the duct in which a pressure drop of a few mbar

takes place. With its metallic measuring cell and suitable

measuring range, VEGADIF 35 measures this pressure

drop precisely. Its output signal corresponds to the air flow.

Flow measurement of combustion air

with VEGADIF 35

- metallic differentialpressure measuringcell

- small measuringranges up to 10 mbar(0.145 psig)

- accuracy class 0.1

Page 11: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

11

VEGABAR 52 VEGABAR 64

To provide additional monitoring, the air pressure in both

main ducts (approx. 25 - 60 mbar / 0.362 - 0.87 psig) is

measured by a VEGABAR 52 pressure transmitter. The

furnace is constantly operated with a slight underpressure.

This facilitates the influx of air for combustion.

Pressure measurement of combustion air

with VEGABAR 52

The still hot cinders fall into the water-filled discharger at

the end of the combustion grate. To enable automatic

cinder discharge, a continuous level measurement of the

water/cinder mixture is necessary. This is carried out with

two VEGABAR 64 pressure transmitters. Their front flush

ceramic measuring cells are abrasion-resistant and

protect against build-up.

Level measurement in the wet discharger

with VEGABAR 64

- front flush CERTEC®

ceramic measuringcell

- highly abrasionresistant

- long-term drift lessthan 0.1 % per 2 years

- very high overloadresistance

- special vibrationresistance

- long-term drift lessthan 0.1 % per 2 years

Page 12: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

12

VEGAWELL 72

Landfill

Landfill leachate results from permeating surface water

and water pressed out during compaction of the waste

mass. It can contain harmful substances such as various

salts, ammonium and carbon compounds which are

flushed out in the process and represent a serious threat

to underground and surface water. For that reason, the

leachate is gathered via a ground seal into drainage pools

and wells and fed to a multistage treatment plant. Level

measurement in the well controls a drainage pump and

also gives the landfill operator important information on

the status of the landfill.

Leachate – something's brewing there

Well galleries are used to systematically gather leachate.

They are made of long steel tubes driven vertically

through the cross section of the dump. Water collects at

the bottom of the tube and is forwarded to the leachate

treatment plant via special submersible pumps. The level

in the individual tube is measured with a VEGAWELL 72

suspension pressure transmitter. With its PE coating, it has

optimum protection against the corrosive leachate. The

output signal controls the frequency converter of the

pumps. By means of this measurement, the special pumps

are protected from dry running, and the leachate level is

prevented from getting too high.

Level measurement in wells with

VEGAWELL 72

- front flush CERTEC®

ceramic measuringcell

- suspension cable andmeasurig probeprotection of high-resistance PE

Page 13: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

13

VEGAPULS 63

The free oils contained in the leachate are separated by

gravity into plastic settling tanks. After further chemical

treatment, the leachate arrives at a stripper column. This is

a slender, approximately 3 m (9.84 ft) high reactor into

which air is pumped from below and leachate from above.

Here, nitrogen compounds are converted and carbon

compounds degraded with the help of microorganisms.

This pre-treated leachate is finally cleaned and filtered in

additional physical stages and then separated as

distillate. To ensure the optimal operating conditions

inside the stripper column, an accurate level

measurement in the bottom area of the column is

necessary.

Leachate treatment

To facilitate the reaction, the middle zone of the column is

packed with carrier material. Due to the influx of air, the

surface of the liquid medium is very agitated. Direct level

measurement inside the column is impossible. For this

reason, level measurement is carried out in a bypass tube.

A VEGAPULS 63 radar sensor is used for this application.

Its highly resistant antenna system guarantees a precise

and reliable measurement.

Level measurement in the stripper column

with VEGAPULS 63

- non-contact andmaintenance-freemeasurement

- very small minimumdistance to the product

- chemically highlyresistant materials

Page 14: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

14

VEGAPULS 62 VEGACAP 64

Treatment of special waste

Lacquers, paints and thinners, among other things, as well

as acids, alkalis and emulsions are treated as special waste.

Many of these are by-products from applications in the

chemical industry, in metal processing and in vehicle

construction. In special waste treatment, substances that

impact the environment are converted to be compatible with

the environment, i.e. capable of being disposed of in waste

repositories. Level measurement, e.g. in storage tanks and

receiving vessels, ensures automatic, monitored operation of

the facility and thereby protects human life and the

environment.

Special waste – a “cocktail” of chemicals

Lacquers, paints and thinners are stored in tanks up to 15 m

(45.7 ft) high. These substances require no pre-treatment

and are fed directly to incinerators via smaller day tanks.

Agitators inside the tanks prevent fibrous materials and co-

lour pigments from clumping and settling on the bottom. The

VEGAPULS 62 radar sensor is the ideal solution here for

level measurement. The radar measurement is unaffected

by the ambient conditions, such as strong vapour emission

of the waste, and delivers accurate measuring results even

when the agitators are in motion.

Level measurement in storage tanks

with VEGAPULS 62

- non-contactmeasurement of allmedia

- very small minimumdistance to the product

- reliable function evenin strong vapours

Capacitive compact level switches, being completely

unaffected by buildup, have proven to be a good solution for

level detection of lacquers and paints. For that reason,

VEGACAP 64 is applied as dry run protection for the agitators

and discharge pumps.

Level detection in the receiving tanks

with VEGACAP 64

- rugged andmaintenance-free

- insensitive to buildup,no adjustmentrequired

- chemically highlyresistant materials

VEGACAP 64

Page 15: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

15

VEGACAP 63VEGAPULS 63 VEGASWING 63

- rugged andmaintenance-free

- chemically highlyresistant materials

- product-independent- adjustment-free- AK 3, SIL 2- high chemical

resistance throughECTFE coating

The receiving vessels are sunk into the ground and are

composed of double-walled, plastic-coated steel tanks.

Because the delivered acids, alkalis and emulsions have

very different properties, the level measurement should be

made with non-contacting methods. VEGAPULS 63 radar

sensors work reliably under difficult measuring conditions,

such as steam, vapours, extreme temperature fluctuation and

surface agitation from agitators. Corrosive media, as well as

salt deposits caused by neutralisation, are no problem for the

buildup-free, flat antenna of top-grade TFM-PTFE plastic.

Level measurement in the receiving vessels

with VEGAPULS 63

Maximum signal with VEGACAP 63

The maximum signal from the fully PTFE-insulated

capacitive level switch VEGACAP 63 stops the filling

process and prevents overfill.

Leakage detection with VEGASWING 63 and

VEGATOR 636 Ex

A leakage warning system is an absolute requirement for

double-walled vessels holding water-contanimated liquids.

The ECTFE-coated vibrating level switch VEGASWING 63 is

perfect for this application. In conjunction with the compatible

signal conditioning instrument VEGATOR 636 Ex, it fulfils the

requirements of SIL 2. The mandatory function test is carried

out simply by pressing a key on the signal conditioning

instrument.

- non-contact measure-ment of all media

- very small minimumdistance to the product,no mounting bossnecessary

- chemically highlyresistant materials

Page 16: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

16

VEGACAP 66

Biogas production and composting

- easy installation- rugged and

maintenance-free

Organic waste is created by private households, industry and

food processing plants. Beside compost products, valuable

biogas fuel can be obtained from this waste. 80 to 100 m³ of

biogas can be generated from one metric ton of organic

waste – that corresponds to 55 to 100 l of heating oil. After

being delivered, the organic waste is shredded and

machine-sorted into substrate and structure components. The

substrate is then fed via a buffer tank into the multi-stage

fermentation process which, at 55°C (131°F), operates in a

“thermophilic” temperature zone. Fermentation sludge and

biogas are the end products of this process. The fermentation

sludge is mixed with the structure mass to create high-grade

compost products. The biogas generated in the reactors is

collected in gas storage tanks and later converted into heat

and electricity in a combined block heat and power plant.

Organic waste – raw material for biogas and compost

Backup detection with VEGACAP 66

The substrate is brought to the buffer tank via belt or screw

conveyors. A fully insulated VEGACAP 66 capacitive cable

probe detects irregularities and prevents backup or

overfilling of the buffer tank. Depending on the temperature,

steam may form in the buffer tank. Completely uninfluenced

by this, VEGACAP 66 continues to function reliably.

Page 17: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

17

VEGACAP 64 VEGABAR 52VEGAPULS 66

- universal leveldetection of all liquids

- easy installation- rugged and

maintenance-free

- overload resistance ofup to 150 times

- reliable long-termstability

- small measuring rangefrom -0.05 ... +0.05 bar(-0.725 ... +0.725 psig)

To monitor gas generation in the reactors, gas pressure of

only a few mbar is measured continuously.

The VEGABAR 52 pressure transmitter is recommended

for this task. Its ceramic CERTEC® measuring cell provides

the small measuring ranges required for this precision

measurement.

Pressure measurement with VEGABAR 52

The mandatory overfill protection is realised with a

VEGACAP 64 capacitive rod measuring probe. It requires no

adjustment and is ready to operate immediately after

installation. Due to the fully insulated, buildup-insensitive

construction, it delivers an exact switching point even with

strongly adhering product.

Overfill protection with VEGACAP 64

Level measurement in the reactor with

VEGAPULS 66

To ensure efficient fermentation, the optimum levels of the

individual reactors must be ensured. The typical measuring

conditions in the reactors include layered gasses,

temperatures up to 55°C (131°F) and multistage agitators.

For this reason, VEGAPULS 66 radar sensors with large horn

antennas are implemented for continuous level

measurement. These instruments measure the level with

extreme precision, even under difficult process conditions.

- non-contact levelmeasurement

- independent ofpressure, temperatureand gas overlay

- reliable function evenin steam

Page 18: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

18

VEGAFLEX 61

- guided microwavelevel sensor

- independent ofproduct characteristics

- insensitive to dust,steam and buildup

Fuels from renewable raw materials

Through a new, patented method, wood chips can be

converted into fuel. This is carried out in a multistage process.

In the first stage of the gasifier, the wood chips – at

temperatures up to 500° C (932°F) and pressures up to 5 bar

(72.5 psig) – are decomposed into biomass cokes and tar-

laden gas. The biomass cokes are carried out on conveying

equipment and fed to the grinding process through a system

of locks. To allow this process to run continuously, automatic

discharge via lock hoppers is necessary. For this purpose,

the lock hoppers are equipped with sensors to measure

level, limit and pressure.

Put some wood in your tank!

Level measurement in the lock hoppers

with VEGAFLEX 61

The lock hopper is filled with biomass cokes. A guided

microwave VEGAFLEX 61 sensor in cable version

measures the level continuously. When the lock hopper is

full, the filling process is stopped and the valve is closed.

The special advantage of VEGAFLEX 61 is its reliable

measurement performance even under unfavourable

conditions, such as low DK (dielectric constant) value of

the biomass cokes, and strong dust generation during

filling.

Page 19: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

19

VEGAVIB 61 VEGABAR 64

- flush ceramic front- high abrasion

resistance- long-term drift less

than 0.1% per 2 years

When the lock valve closes, no cokes should be in the

chute – otherwise the valve would not close completely.

Backup detection is provided by a VEGAVIB 61 vibrating

level switch. Its patented rod design, in contrast to a tuning

fork, has been optimised for use in bulk solids. It avoids

material getting wedged in the instrument and provides

maximum functional reliability.

Backup detection with VEGAVIB 61

Before the cokes can be transferred to the grinding

process, the pressure of approx. 5 bar (72.5 psig) in the

lock hopper must be released. Vessel discharge can only

take place after pressure equalisation. For that reason, the

pressure is measured via VEGABAR 64. With its tube

extension, it sits perfectly flush with the vessel wall. The

robust ceramic diaphragm is highly resistant against

abrasion.

Pressure measurement with VEGABAR 64

- easy set-up withoutadjustment

- product-independentswitching point

- wear andmaintenance-free

Page 20: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

20

VEGASON 65

Recycling plastic windows

The recycling of plastic windows yields raw material for the

production of new high-quality windows. Whole plastic

windows including glass, mountings, sealing and

reinforcements are chopped into small pieces in the

shredder. Afterwards, the metal, glass and rubber are sorted

out with the help of special separators. The remaining chunks

of PVC are then reduced to a uniform particle size in a

cutting mill. This material is sorted according to colour and

then granulated. The end product of this recycling process is

a sorted, high-quality PVC granulate. It is stored in large

mixing silos. These are equipped with mixing tubes that

ensure thorough mixing of the grey-white PVC granulate. The

content of the silo is registered via level measurement. The

measurement data provides the basis for regulating

production and distribution.

Making new out of old

- non-contactmeasurement

- measuring range upto 45 m (147.65 ft)

- optimal orientation tovessel geometry andproduct shape

- dust Ex approval

VEGAPULS 68

- non-contactmeasurement

- measuring range upto 70 m (229.7 ft)

- swivelling holder foroptimum sensoralignment

The VEGASON 65 ultrasonic sensor is a particularly cost-

effective alternate solution. With its high-performance

transducer, it is especially suitable for granulates with

extremely low dielectric constant

Level measurement with VEGASON 65

Level measurement in blending silos with

VEGAPULS 68

Typical application conditions are noise and dust during the

filling process and abrasive products. That’s why the

VEGAPULS 68 radar sensor is the most suitable solution.

The instrument is non-contacting and wear-free and was

specifically developed for solids with unfavourable reflection

characteristics. Its sensitivity is many times greater than that

of conventional radar sensors. That ensures accurate

measuring results even when the granulate has a low

dielectric constant.

Page 21: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

21

VEGAWELL 72 VEGABAR 52

Recycling process water

The levels in the operating, rinsing, and filtrate vessels

are measured with the VEGAWELL 72 suspension

pressure transmitter. The unique advantages it offers for

this application are the front flush CERTEC® ceramic

measuring cell and easy mounting from above.

Level measurement in the receivers

Water from part cleaning and degreasing equipment is

often contaminated with oil. This leads to increased fresh

water consumption and shortened equipment service life.

With modern microfiltration technology, oil can be easily

separated from water. Via special pre-separation

equipment, the residual oil content of the oil/water mixture

is reduced to less than 0.5%. In the subsequent

microfiltration facility, it is pumped through tube-shaped

ceramic membranes at a pressure of approx. 5 bar

(72.5 psig). Here it is separated into so-called retentate

(concentrated oil/water mixture) and filtrate (purified

water). To enable automatic operation of the microfiltration

facility, level measurements in the receivers and pressure

measurements around the ceramic membranes are

necessary.

Microfiltration cleaning

- front flush ceramicdiaphragm

- suitable measuringranges also for smallvessels

- suspension cable ofchemically durablematerials

- very high overloadresistance

- special vibrationstability

Page 22: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

22

VEGAWELL 72

- front flush ceramicdiaphragm

- easy cleaning- long-term drift

< 0.1 % per 2 years

Ground water regulation

In brown coal strip mining, a continuous lowering of the

groundwater level is necessary in order to protect the

mining area from flooding and the pit walls from water

pressure. A large number of filter wells with underwater

motor pumps are kept in operation for this purpose. The

high-performance pumps are controlled by frequency

converters and operate non-stop. This prevents the pump

shaft from blocking due to the effects of iron and

manganese oxide deposits. To effectively lower the water

level, several hundred million cubic meters have to be

pumped out each year. Precise level measurement is

required in each of the up to 750 m (2460 ft) deep wells to

regulate pump output.

Lowering groundwater via filter wells

Lowering the pump and pressure pipe is very difficult and

expensive. For this reason, extremely high reliability is

required of all components. VEGAWELL 72 fulfils this

needs. The ceramic measuring cell is so robust that it is

mounted front flush without additional protection. The

water flowing around it gives rise to a “self-cleaning” effect

that prevents premature mineral deposits and thus

incorrect measurements.

Level measurement in filter wells with

VEGAWELL 72

Page 23: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

23

VEGAPULS 63

VEGAPULS 62

VEGAPULS 66

Radar sensor for continuous level measurement with PTFEencapsulated antenna system in K-band technology

- suitable for applications in stripping columns for leachate- measurement in extremely adverse process conditions- flush installation, no socket required- measuring accuracy +/- 3 mm

Process temperature: -40 ... +150°C (-40 ... +302°F)Process pressure: -1 ... 16 bar (-14.5 ... 232 psig)Process fitting: flange from DN 50 resp. ANSI 2"Measuring range: up to 20 m (65.6 ft)

Instrument overview

Radar sensor for continuous level measurementwith horn antenna in K-band technology

- suitable for use in buffer tanks with paints, varnishes and dilutions- process temperatures up to 200°C (392°F)- very low minimum distance- measuring accuracy +/- 3 mm

Process temperature: -40 ... +200°C (-40 ... +392°F)Process pressure: -1 ... 40 bar (-14.5 ... 580 psig)Process fitting: flange from DN 50 resp. ANSI 2"

thread from G ¾ A resp. ¾ NPTMeasuring range: up to 30 m (98.4 ft)

Radar sensor for continuous level measurement withhorn antenna in C-band technology

- suitable for use in e.g. a biogas reactor- measurement in unfavourable or adverse conditions- measurement up to 100 mm from the antenna edge

possible- measuring accuracy +/- 10 mm

Process temperature: -40 ... +150°C (-40 ... +302°F)Process pressure: -1 ... 40 bar (-14.5 ... 580 psig)Process fitting: flange from DN 50 resp. ANSI 2"Measuring range: up to 30 m (98.4 ft)

Hygienic approval Functional safetyHazardous approvals Hazardous approvals

Page 24: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

24

VEGASON 65

VEGAFLEX 61

Instrument overview

Level sensor according to the guided microwave (TDR)principle for lightweight solids and liquids

- suitable for use in e.g. transfer vessels for biomass cokes- set-up without adjustment- indepenent of product characteristics- unaffected by dust, steam, build-up- robust 4 mm wire of stainless steel and tensile load

Process temperature: -40 ... +150°C (-40 ... +302°F)Process pressure: -1 ... 40 bar (-14.5 ... 580 psig)Process fitting: flange from DN 25 resp. ANSI 1"

thread from G ¾ A resp. ¾ NPTMeasuring range: up to 32 m (105 ft)

Ultrasonic sensor for continuous level measurement

- suitable for use in e.g. blending silos for PVC granulate- power-efficient transducer with a transmitting frequency of 18 KHz- swivelling holder for optimum positioning- measuring accuracy +/- 10 mm

Process temperature: -40 ... +80°C (-40 ... +176°F)Process pressure: -0.2 ... 1.5 bar (-2.9 ... 21.75 psig)Process fitting: swivelling holder from DN 50 resp. ANSI 2"

flange from DN 250 resp. ANSI 10"Measuring range: up to 45 m (147.65 ft)

VEGAPULS 68

Radar sensor for continuous level measurement of solids withhorn antenna in K-band technology

- suitable for use in e.g. blending silos for PVC granulate- unaffected by dust generation and pneumatic filling- swivelling holder for optimum positioning- measuring accuracy +/- 15 mm

Process temperature: -40 ... +200°C (-40 ... +392°F)Process pressure: -1 ... 40 bar (-14.5 ... 580 psig)Process fitting: flange from DN 50 resp. ANSI 2"

thread G 1½ A resp. 1½ NPTMeasuring range: up to 70 m (229.7 ft)

Page 25: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

25

VEGACAP 66

Instrument overview

- suitable for use in e.g. a backup detection on the hydrolysis reactor- easy installation- rugged and maintenance-free

Process temperature: -50 ... +200°C (-58 ... +392°F)Materials: steel or 1.4435 (316 L)

insulation made of PA or PTFEProcess fitting: flange from DN 25 resp. ANSI 1"

thread from G ¾ A resp. ¾ NPTProbe length: up to 32 m (105 ft)

Fully insulated, capacitive cable measuring probe for leveldetection

VEGACAP 63 and 64

- suitable for use e.g. as a min.or max.- level switch in acids, lyes,emulsion

- rugged and maintenance-free- easy installation- chemically highly resistant insulating material- the VEGACAP 64 is insensitive to build-upProcess temperature: -50 ... +200°C (-58 ... +392°F)Material: steel or 1.4435 (316 L)

insulation made of PTFEProcess fitting: flange from DN 25 resp. ANSI 1"

thread from G ¾ A resp. ¾ NPTProbe length: up to 6 m (19.7 ft)

Fully insulated, capacitive rod probe for level detection

VEGAVIB 61

Compact vibration level switch for solids

- suitable for use in e.g. transfer vessels for biomass cokes- rod design prevents build-up and bridging- wear and maintenance free- easy set-up without adjustment

Process temperature: -40 ... +150°C (-40 ... +302°F)Process pressure: -1 ... 16 bar (-14.5 ... 145 psig)Process fitting: thread from G 1 A resp. 1" NPT

flange from DN 25

Page 26: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

26

VEGASWING 63

VEGABAR 64

VEGABAR 52

Instrument overview

- suitable for use in e.g. microfiltration for oil/water separation- measuring accuracy 0.1 %- long term stability 0.1 % per 2 years- high overload and vacuum resistance

Process temperature: -40 ... +120°C (-40 ... +248°F)Process pressure: -1 ... 200 bar (-14.5 ... +2900 psig)Process fitting: G ½ A manometer connection

G ½ A inside G ¼ A½ NPT inside ¼ NPT

Measuring range: 0.01 ... 60 bar (0.145 … 870 psig)

Pressure transmitter with internal CERTEC® measuring cell

- suitable for use in e.g. a wet discharger- highly abrasion resistant due to ceramic CERTEC® measuring cell- measuring accuracy 0.1 %- high overload and vacuum resistance

Process temperature: -40 ... +120°C (-40 ... +248°F)Process pressure: -1 ... 200 bar (-14.5 ... +2900 psig)Process fitting: thread from G 1½ A resp. 1½ NPT

flange from DN 40 resp. ANSI 2"Measuring range: 0.01 ... 60 bar (0.145 ... 870 psig)

Pressure transmitter with front flush CERTEC® measuring cell

- suitable for use e.g. as leakage detection- screwed piezo drive, vibration resistant- set-up without adjustment- product independent switch point

Process temperature: -50 ... +150°C (-58 ... +482°F)Process pressure: -1 ... 64 bar (-14.5 ... 928 psig)Process fitting: flange from DN 25 resp. ANSI 1"

thread from G ¾ A resp. ¾ NPTTube length: up to 6 m (19.7 ft)

Vibating level switch for liquids with tube extension

Page 27: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

27

VEGABAR 66

VEGAWELL 72

VEGADIF 35

Instrument overview

Pressure transmitter in suspended versionCERTEC® measuring cell

- suitable for use in e.g.the regulation of ground water- dry, ceramic capacitive sensor element- highly abrasion resistant due to ceramic diaphragm- integrated overvoltage protection- pressure transmitter made of stainless steel,

plastic or with PE coating

Process temperature: -20 ... +85°C (-4 ... +185°F)Pressure range -1 ... 25 bar (-14.5 ... 362.5 psig)Process fitting: straining clamp or bolting G 1½ AMeasuring range: 0.01 ... 25 bar (0.145 ... 362.5 psig)

- suitable for use in e.g. the measurement of combustion air- four key adjustment on site or remote parameter adjustment via

HART- fault monitoring of electronics and measuring cell- exchangeable electronics and measuring cell- measuring accuracy 0.1%

Process temperature: -40 ... +120°C (-40 ... +248°F)Process pressure: up to 420 bar (6090 psig)Process fitting: DIN 19213Measuring range: 0.01 ... 40 bar (0.145 ... 580 psig)

Differential pressure transmitter with metallic diaphragm

Pressure transmitter in suspended version with front flushCERTEC® measuring cell

- suitable for use in e.g. the fermentation- measuring accuracy 0.1%- dry, ceramic capacitive sensor element- longterm stability 0.1% per 2 years- minimal build-up of adhesive materials due to self-cleaning effect

Process temperature: - 20 ... +100°C (-4 ... +212°F)Process pressure: -1 ... 25 bar (-14.5 ... 362.5 psig)Process fitting: straining clamp, bolting,

thread or flangeMeasuring range: up to 0.01 ... 10 bar (0.145 ... 145 psig)

Page 28: Environment and recycling industryliterature.puertoricosupplier.com/034/QW33795.pdfperformance features. With plics®, VEGA provides very cost-effective solutions to meet the technical

2

2977

6-U

S-0

4120

3

4170 Rosslyn DriveCincinnati, Ohio 452091-800-FOR-LEVEL toll-free513-272-0131 telephone513-272-0133 faxwww.ohmartvega.come-mail [email protected]


Recommended