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Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment...

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Environment and Resource Efficiency Plans (EREP)
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Page 1: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Environment and Resource Efficiency Plans (EREP)

Page 2: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

EREP Overview

Page 3: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Objectives for today

1. An introduction or refresher on EREP

2. What do you need to do?

3. How you do it?

4. How to get the best outcomes from participation?

5. Ideas from other businesses

Page 4: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Agenda for today

1. Welcome

2. Overview

3. Case Studies

4. Starting an assessment

5. EREP Steps: Baseline Data, Efficiency Indicators and Major Activities

6. Case Studies

7. EREP Steps: Identifying Opportunities

8. Case Studies

9. EREP Steps: Forming an Action List, Calculating Pay-backs, Prioritise Actions, Preparing Action Plan, Monitoring

10. Implementation into 2009

11. What you need to do now…..

Page 5: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Defining an EREP

Data provided to EPA Vic is confidential. Aggregated information to program level will be

reported publicly.

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The EREP Team

Page 7: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Other EREP Resources

Page 8: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Other EREP Resources

Page 9: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

EREP Policy Setting

Page 10: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

EREP Policy Setting

Danger

Opportunity

“The Environment Protection Authority will be equipped to ensure

Victoria becomes one of the first places in the world where the

environment routinely becomes a business opportunity rather than a

business cost.”

The Hon John Thwaites

Former Minister for Water, Environment and Climate Change

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EREP Policy Setting

Identified 16 energy conservation actions that will reduce greenhouse gas emissions by an estimated 36,240 tonnes of CO2 per annum

Industry Greenhouse Program:

1.23 million tonnes of CO2 per annum

$38 million in annual energy savings

Average payback period of 20 months

Investa Property – Commercial Building Portfolio

76% return on investment for water projects60% return on investment for energy projects

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EREP Policy Setting

46% of manufacturer’s claim energy has a major impact on cost pressures

Energy efficiency increased by only 0.9% per annum between 1990 and 2004

Information, measuring & managing

The Galileo Effect

“Lighting is our biggest cost & we’ve already put timers on them”

.......extra saving of 67% found

“Our plant is 5 years old and is world’s best practice” .....extra saving of 17% found

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EREP Policy Setting

Wat

er

Labo

ur

Ene

rgy

Raw materials

Product & Profit

•Lost Product•Lost Opportunity•Reputation Risk

+ •Disposal Costs

Trad

e W

aste

Sol

id W

aste

Air

emis

sion

s/G

HG

Other Costs: Insurance, Future finance, Land space, Monitoring, Maintenance, Equipment, Compliance, Legal Costs, Remediation, OH&S

Page 14: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

EREP Basic Framework

Requires businesses to:– Register with EPA – Assess energy, water

and waste at sites exceeding thresholds

– Develop a Plan– Implement cost

effective actions (3 year pay-back)

– Report to EPA on progress with implementation

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EREP Basic Framework

Who?Excludes residential and primary production

Site based thresholds of 120ML of water and 100TJ of energy p.a.

What? Flexible program design (eg. exemptions, reporting, substitution)

Site assessments, plans & 3 year pay-back implementation

?

?

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EREP Basic Framework

When?Registration round 1 end MarchRegistration round 2 end SeptemberPlan submission end December

How? Site assessmentsPriority projectsPay-back CalculationsToolkit Site visitsWorkshops

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Registered Participants by Sector

EREP Pa rticipants by ANZSIC Divis ion(250 s ite s in tota l)

171

26

3

33

21

114

14

5

8

8 Accommoda tion a nd Food Se rvice s

Informa tion Me dia a nd Te le communica tions

Profe ss iona l, Scie ntific a nd Te chnica l Se rvice s

Agriculture , Fore s try a nd Fishing

Othe r Se rvice s

Public Adminis tra tion a nd Sa fe ty

Tra nsport, Pos ta l a nd Wa re hous ing

Re nta l, Hiring a nd Re a l Es ta te Se rvice s

Educa tion a nd Tra ining

Arts a nd Re cre a tion Se rvice s

He a lth Ca re a nd Socia l Ass is ta nce

Mining

Ele ctricity, Ga s , Wa te r a nd Wa ste Se rvice s

Ma nufa cturing

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Registered Participants by Sector

Manufa cturing Pa rticipa nts by Indus try Se ctor(171 s ite s in Tota l)

11

19

19

7

7

6

7

8

5

4

43

1

Ma chine ry a nd Equipme nt Ma nufa cturing

Printing (including the Re production of Re corde dMe dia )Pe trole um a nd Coa l Product Ma nufa cturing

Wood Product Ma nufa cturing

Fa brica te d Me ta l Product Ma nufa cturing

Polyme r Product a nd Rubbe r ProductMa nufa cturing

Prima ry Me ta l a nd Me ta l Product Ma nufa cturing

Pulp, Pa pe r a nd Conve rte d Pa pe r ProductMa nufa cturingTe xtile , Le a the r, Clothing a nd Footwe a rMa nufa cturing

Be ve ra ge a nd Toba cco Product Ma nufa cturing

Tra nsport Equipme nt Ma nufa cturing

Ba s ic Che mica l a nd Che mica l ProductMa nufa cturingNon-Me ta llic Mine ra l Product Ma nufa cturing

Food Product Ma nufa cturing

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Other Regulations - EEO

06/07 07/08 08/09 09/10 10/11

Register for EEO by March 07

Register for EREP by March 08

Submit Assessment and Reporting Schedule by December 07

Submit EREP by December 08

First assessment by June 08

First report to public & government December 08

Remaining assessments & reports

Best option

Approval of EREP

conditional

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Other Regulations - waterMAP

Dec07waterMAP

Submission

Dec 08waterMAP

Annual review

Jan/March 08EREP

Registration

December 08EREP

Submission of Plan

Prioritise & cost actions & pay-backs.

Fold into EREP

10 ML

120 ML / 100TJ

Exemption approval for work

undertaken in waterMAP

2008waterMAP

Implementation

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EREP as a management tool

• Program specifically addresses energy usage, water usage and waste production

• Implicitly also addresses greenhouse gas emissions

EREP can be used as an overall resource efficiency management program

• The EREP program has two tools to bring all the resource efficiency programs together:– Management Systems Approach to Resource

Efficiency– Resource Efficiency Site Assessment Procedures

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Assess status and start EREP Steps

1. Baseline Data

2. Efficiency Indicators

3. Major Activities

4. Identifying Opportunities

5. Form Action List

6. Calculate Pay-backs

7. Prioritise Actions

8. Prepare Action Plan

9. Monitoring

•Review existing documents

•Assemble a team

•Check on gaps

•Develop indicators

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Assess status and start EREP Steps

Levels of

Development

Commitment

Phase

Understanding

Phase

Planning and

Organising

Phase

Implementation

Phase

Control and

Monitor Phase

Level 4 Best practice

Level 3

Level 2

Level 1

Level 0 Lack of

commitment

Figure A-1 Resource Management Performance Indicator

What level of commitment

exists in your business?

Page 24: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Assess status and start EREP Steps

1. Baseline Data

2. Efficiency Indicators

3. Major Activities

4. Identifying Opportunities

5. Form Action List

6. Calculate Pay-backs

7. Prioritise Actions

8. Prepare Action Plan

9. Monitoring

•Review existing documents

•Assemble a team

•Check on gaps

•Develop indicators

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EREP Requirements

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Baseline Data

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Baseline data

• For 12 months:– All water sources (by source)– All energy sources (by type)– All liquid waste (by type)– All solid waste (by type)

• Can use 2006/2007 data entered at registration

• Submitted online

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All water sources

Sources of data:– Water corporations– Check your own

water meters– Calculate from

rainfall data– Estimate

– Water in steam?

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All energy sources

• Keep track regularly• Use tools to help (eg

Energy Smart Tracker)

• Energy consumed on site

• Collect from bills

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Waste

• Least accurate data at registration

• What category is my waste stream?

• Where can I get my data from?

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Liquid Waste

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Solid Waste

Putrescible• Food waste• Organic material• any others?

Inert• Building materials• Plastic

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Solid Waste Recycling

Solid inert• Cardboard, timber,

metal• Co-mingled

(bottles and cans)Putrescible• Green waste• Organic food

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How to get the data

• Use your service providers• Check how full your bins are• Estimate densities

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Use the data

Do the numbers make sense?What do they tell you?

Page 36: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Resource Efficiency Indicators

Page 37: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

What do we require?

• Business specific indicator• Related to baseline data (whole

site)• Comparison to:

– Industry standard (where available)

•Enter indicator and level of activity online

•Attach additional information if required

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What are they and why use them?

• Give resource consumption some perspective• A link to business activity eg key input or output

water use (kL) product (kg) efficiency kg/kL

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Resource Efficiency Indicators

• Examples– kWhr electricity used / Kg of pet food produced– ML water consumed / tonne of paper

manufactured– L of diesel consumed / container unloaded (port

operation)– kg of solid waste / m2 floor space (commercial

premise)– L of water / litre of milk processed

Page 40: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Milk processing

Page 41: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Industry standards

Sources• Industry peak bodies• Water corporations• EREP relationship manager• EREP toolkit module 5

Comparison• Note what factors affect your efficiency (eg

product mix)

Page 42: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Major Resource Using and Waste Generating Activities

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What do we require?

1. List and description of activities that use energy and water or generate waste

2. Supporting documentation to show thoroughness of assessment:a) Site plan(s)b) Resource flow diagram(s)c) Mass balance calculation(s)

• Submit in any format – upload to online site

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1. Description of Activities

Provides context in relation to:– Complexity of site

– Resource efficiency opportunities that may be applicable

– Level of analysis applied to opportunities and actions identification

Page 45: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

What must be provided?

A list and description of all activities on site across areas such as:– Production– Heating and cooling– Packaging and Storage– Wastewater treatment

Must provide detail on sub processes within an activity:– Product rinsing– Pasteurisation– Dyeing– Product conveyancing– Clean in place equipment

Page 46: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Where can I get it?

• Sites Maps• Process flow diagrams• Consultant reports• Site walkthrough• Engage Staff

Page 47: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Examples of major resource using and waste generating activities

WasteWaterEnergy

Wastewater treatment

Cooling TowersCompressorsServices

Chemicals/product lost in cleaning

Lubrication/seal water

LightingEquipment

Packaging wasteProcess waterProcess heating/ cooling

Process

Product changeoverCleaningMovement of materials at site

Task

Page 48: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

2.a) Site Map

• Visual Representation of key site activities• Can assist with opportunities identification

related to geographical layout

• Upload online

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2.b) Resource Flow diagrams

What is it?• a map or diagram that shows resource flows

across all activities at your site, including – resource inputs, – product and waste outputs, and – recycling loops.

• Submit in any format online

Page 50: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Simple Process Flow Diagram

Page 51: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Resource Flow Diagram for meat plant

Source: Meat and Livestock Australia (2002), Eco-efficiency manual for meat processing

Page 52: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

2.c) Mass and Energy Balances

Why is it important?• Identifies unaccounted for water/energy use and

opportunities to capture resources for other uses

• Identify areas requiring more detailed tracking

• Must provide detail on sub processes within an activity

• Key part of process of identifying opportunities for improvement

Mass and Energy Balance

sum (Individual activity resources /wastes) = Total resources/wastes

sum(inputs) = sum(outputs)

Page 53: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

What level of detail is required?

• Appropriate to complexity of business

• Progress from total site usage to individual processes, equipment and procedures

• Approach to Balance

– Must cover at least 80% of activities on site

– ±5% accuracy or as close as practical

• Send to us for review to ensure it meets EREP requirements

Page 54: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Questions to ask before you start

• What is the relationship between inputs and outputs?

• What factors influence the resource use and waste generation

profile of the activity?

• How are the inputs and outputs monitored?

• Optimum resource requirements for activity

• Hours and frequency of operation

Page 55: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Calculating Mass and Energy Balances

• Start with existing balances & use resource flow diagram as a guide

• Tabulate input and output streams by:– total usage/generation

– Composition i.e. fat/protein/sugar content, ingredient conc.

– Temperature

– Pressure etc

Page 56: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Information required for a Mass balance

• Use monitoring data

�Weighing and inspecting bins�Recording daily waste levels from a production line or process�Testing to determine the moisture or solids content for a waste

Solid, liquid and prescribed waste profiles

�Raw materials, chemicals, etc�Daily or weekly basis

Yield management and product loss

�4 week monitoring data a minimum�Seasonality of production may require different timeframes

Metering, datalogging and submetering

Page 57: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Estimating resource use and waste generation

• Use data based on engineering calculations:

– Estimated usage: frequency, duration, etc

– Equipment manufacturer specifications

– Log sheets

– Online monitoring: SCADA, MMS, PLC

Page 58: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

What are we looking for?

• Undertake all balances in an integrated manner

– Balance the energy, water and waste for each activity

• Confirm it is accurate as practical

– Adopt an iterative approach

– Include relevant individual activity estimations

• If it does not balance

– Check you are including all activities

– Monitor meters in more detail to identify leakage

Page 59: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Resource Flow Diagram/Mass Balances

Source: Environment Canada (2001), Pollution Prevention Planning Handbook

Page 60: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Mass Balance

Source: Meat and Livestock Australia (2002), Eco-efficiency manual for meat processing

Page 61: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Uploading your Mass Balance

• Tabular or diagrammatic format

• Mass balance software include…– CadSim

– e!sankey software

– Sankey Helper v2.1 (Excel based)

– Sankey Editor 3.0

– Lifecycle Assessment Software

Page 62: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Discussion: Reviewing a water balance for a dairy

A dairy has had a large increase in water usage, and is trying to identify the cause– A water balance is prepared but does not balance

Site Information:– Milk production

– 24/7 operations, 350 days/year

– 100 staff

– Total annual water use: 85 ML

– Total annual product dispatched: 700 ML of bottled milk

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Process Flow Overview

Milk Delivery area Wheel Wash

Milk Silo

Milk Pasteurization

Filling Hall

Cleaning - CIP

Delivery

Bottle Washing

Mains Water

Raw Milk

Floor washing

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Water Balance

Area Activity Water use (kL)

Daily Frequency

Daily water use

Annual water use

Milk Delivery

Wheel Wash

0.5 10 5 kL 1750

CIP 2 2 4 kL 1400 Bottle Washing

0.001 200,000 200 kL 70,000 Milk processing

Floor washing

1 2 2 kL 700

Domestic usage

Toilets 0.006 300 1.8 kL 630

Total 74,480

kL

85 ML - 74.5 ML = Shortfall of almost 10 ML

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Discussion

Discuss:

1. Possible reasons the desktop exercise has not balanced

2. What could be done to address unaccounted for water?

3. What areas could be major opportunities for water saving?

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Opportunity Identification

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What do we require and why

• Identify and assess opportunities to improve resource efficiency.

• Each major resource using and waste generating activity must be examined.

• Things to consider ??• Sufficient information about why opportunities

were developed OR delayed ?

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Possible approaches

• Start with broad/open minded approach.

• Use of mass balances and resource flow diagrams to find opportunities.

• The process needs to be what best suits each site.

• Data analysis, site walkthroughs.

• Develop Continuous Improvement Techniques.

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A Useful Model

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Who to involve

• Who are best people to do this ??

• Broad cross-section of management and operational staff.

• Skilled and committed people.

• Why have different people involved??

• Need people with influence across the operation.

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What to look for

• Management Opportunities

• Technical Opportunities

• Investment Based Opportunities

• Existing Opportunities based on EEO

Assessment and/or WaterMAP.

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Opportunities to Actions

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What do we require

• Supporting documentation– Demonstrate list is appropriate– Process for identifying and evaluating actions– Payback calculations– Action prioritisation & timeframes for implementation

• Examples of appropriate documentation:– Audit reports– Site assessments– Project feasibility reports

• Submit in any format – upload to online site

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Opportunities to actions

• Group the opportunities• What processes do they relate to• Define actual action(s)• Look at all the impacts to your business• Is it possible?• Who needs to be involved to further

evaluate?

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Opportunities to actions

Opportunity:1. Replace inefficient fixtures

Actions:1. Install flow restrictors2. Update maintenance plan to include efficient light

bulbs3. Include water and energy efficiency standards in

organisation’s purchasing policy4. Communicate new policies and procedures to staff

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EREP Action Plan Template

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Calculating payback periods

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EREP Requirements

• Simple payback model

• Easy to calculate• Transparent• Ensures consistency across all sites

Initial investment ($)Payback period (years) =

Net annual savings ($ per year)

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Initial Investment

• Items to include:– Cost of capital assets including installation costs– Cost of alterations to existing capital assets– Site recoupment or repair costs– Consultancy fees specific to the project

• Specifically exclude:– Consultancy fees for site audits

NB This is the cost to your business. External funding received should be deducted from initial

investment

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Net Annual Savings

• Energy savings/costs– Consider carbon impacts

• Water savings/costs– True cost of water

Conservative cost of water for a typical metal finishing operation = $5.40 per kL

Maintenance $1.00

Treatment $1.97

Purification $0.15Potable water $0.87

Sludge $0.87

Trade waste $1.00

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Net Annual Savings

• Waste savings/costs– Disposal costs

• Include ‘hidden’ costs– Raw materials wasted– Labour time wasted– Process time wasted– Maintenance – Compliance cost– Legal cost – Public image– Remediation– etc

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Case study

• Installed a gutter guard• The gutter guard, cost

$425• This saved approximately

$59,800/yr in raw materials alone

• Reduced meat waste by about 69,000 kg

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Net Annual Savings

• Broader business impacts:– OH&S– raw materials– process reliability / downtime– production levels / productivity– staff retention and motivation

• Operating grants or subsidies– to be included in annual savings

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Simple payback example

Installing hand driers to replace paper towelsInitial InvestmentPurchase and installation $20,400Net annual savingsReduced cost of paper towel $16,000/yrReduced cost of disposal $300/yrReduced bathroom servicing costs $500/yrLess increased electricity costs ($1,100/yr)Net annual savings $15,700/yr

Payback period ($20,400/$15,700) 1.3 years

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Case Study/Activity

• Meat Processing Plant - Fitting efficient spray nozzles – Hoses can account for up to 50% of water use

eg boot and apron washing, plant wash down, carcase washing

– Improve technology for nozzle efficiency– Flowrate increases over time as nozzles degrade– Improved spray nozzle selection and maintenance

delivers about 20% reduction in water

Adapted from: Eco-Efficiency Manual for Meat Processing (2002)

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Simple payback activity

Initial investmentNew spray nozzlesInstallationDisposal of old spray nozzlesStaff awareness/training

Cost per spray nozzle $150Total number of nozzles on site 100

Initial investment (all nozzles) $15,000

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Simple payback activity

Initial investment (100 nozzles) $15,000

Net annual savings:Water reduction of 5000kL / yearIncreased maintenance cost $5,000 / yearCost of water $1 / kLCost of trade waste $1 / kL

Payback ($15,000/$5,000) 3 yearsSavings = $5,000 + $5,000 - $5,000 = $5,000

(water)+(trade waste)-(maintenance)

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Simple payback activity

Net annual savings:Water reduction of 5000kL / year1000kL of this is hot waterIncreased maintenance cost $5,000 / yearCost of water $1 / kLCost of trade waste $1 / kLEnergy cost to heat water $4 / kL

Payback ($15,000/$9,000) 1.7 years

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Simple payback activity

Initial investment (50 nozzles) $7,500Net annual savings:

Water reduction of 80% of 5000kL / year1000kL / year hot waterIncreased maintenance cost 80% of $5,000 / yearCost of water $1 / kLCost of trade waste $1 / kLEnergy cost to heat water $4 / kL

Payback ($7,500/$8,000) 0.9 yearsSavings = $4,000 + $4,000 + $4,000 - $4,000

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Update the plan

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Prioritising

• Must implement all actions with 3 year or better payback

• Which actions are the highest priority?– Multi-criteria assessment

• When to implement?

How to undertake MCA?

1. Set assessment criteria

2. Weight criteria

3. Rank each action

4. Produce Total Priority Score

5. Prioritise actions with highest scores

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Multi criteria analysis

Action Description

Overall Resources

Ranking

Overall Waste

RankingGHG-e

Ranking

Payback Period

RankingEmployee

SatisfactionCorporate

ImageOverall

Ranking

Other benefits/

risksTarget 10%

Weighting 15 10 5 45 15 10 100Reduction in 'w aiting for CIP' dow ntimeLow risk of product spoilage

Repair leaking steam traps and f ittings 3.3 - 0.35 45 3 0 51.6

Reduction in OH&S risk

Replace all 36W fluorescent lights in production areas w ith 28W lights 1 0 0.17 5 3 3 12.4

Replace cooling tow ers w ith combination cooling tow er and air cooler 3.9 0.7 0.32 -23 0 3 -15.3

New technology has reduced likelihood of legionella

Reduce CIP pre-rinse times for silos and lines on CIP Set #1 4.9 3.4 0.02 45 5 0 58.3

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Scheduling and assigning actions

• Scheduling might consider:– Routine maintenance– Plant shutdowns– Budget cycles– Resource availability

• Assign responsibility

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Completed action plan

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Monitoring

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What do we require

• A documented action monitoring process that

covers:– Person responsible for review of plan– Dates for review– Dates for reporting to EPA – Procedure for delayed or disrupted

implementation of actions

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Recap

EREP requirements include:Baseline Data

Resource Efficiency Indicators

Assessment of Major Activities

Identification of Opportunities

Action List including pay-back information, priority of actions responsibility for implementation

Monitoring Procedures

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Opportunities to Actions

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What do we require

• Supporting documentation– Demonstrate list is appropriate– Process for identifying and evaluating actions– Payback calculations– Action prioritisation & timeframes for implementation

• Examples of appropriate documentation:– Audit reports– Site assessments– Project feasibility reports

• Submit in any format – upload to online site

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Opportunities to actions

• Group the opportunities• What processes do they relate to• Define actual action(s)• Look at all the impacts to your business• Is it possible?• Who needs to be involved to further

evaluate?

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Opportunities to actions

Opportunity:1. Replace inefficient fixtures

Actions:1. Install flow restrictors2. Update maintenance plan to include efficient light

bulbs3. Include water and energy efficiency standards in

organisation’s purchasing policy4. Communicate new policies and procedures to staff

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EREP Action Plan Template

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Calculating payback periods

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EREP Requirements

• Simple payback model

• Easy to calculate• Transparent• Ensures consistency across all sites

Initial investment ($)Payback period (years) =

Net annual savings ($ per year)

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Initial Investment

• Items to include:– Cost of capital assets including installation costs– Cost of alterations to existing capital assets– Site recoupment or repair costs– Consultancy fees specific to the project

• Specifically exclude:– Consultancy fees for site audits

NB This is the cost to your business. External funding received should be deducted from initial

investment

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Net Annual Savings

• Energy savings/costs– Consider carbon impacts

• Water savings/costs– True cost of water

Conservative cost of water for a typical metal finishing operation = $5.40 per kL

Maintenance $1.00

Treatment $1.97

Purification $0.15Potable water $0.87

Sludge $0.87

Trade waste $1.00

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Net Annual Savings

• Waste savings/costs– Disposal costs

• Include ‘hidden’ costs– Raw materials wasted– Labour time wasted– Process time wasted– Maintenance – Compliance cost– Legal cost – Public image– Remediation– etc

Page 110: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Case study

• Installed a gutter guard• The gutter guard, cost

$425• This saved approximately

$59,800/yr in raw materials alone

• Reduced meat waste by about 69,000 kg

Page 111: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Net Annual Savings

• Broader business impacts:– OH&S– raw materials– process reliability / downtime– production levels / productivity– staff retention and motivation

• Operating grants or subsidies– to be included in annual savings

Page 112: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Simple payback example

Installing hand driers to replace paper towelsInitial InvestmentPurchase and installation $20,400Net annual savingsReduced cost of paper towel $16,000/yrReduced cost of disposal $300/yrReduced bathroom servicing costs $500/yrLess increased electricity costs ($1,100/yr)Net annual savings $15,700/yr

Payback period ($20,400/$15,700) 1.3 years

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Case Study/Activity

• Meat Processing Plant - Fitting efficient spray nozzles – Hoses can account for up to 50% of water use

eg boot and apron washing, plant wash down, carcase washing

– Improve technology for nozzle efficiency– Flowrate increases over time as nozzles degrade– Improved spray nozzle selection and maintenance

delivers about 20% reduction in water

Adapted from: Eco-Efficiency Manual for Meat Processing (2002)

Page 114: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Simple payback activity

Initial investmentNew spray nozzlesInstallationDisposal of old spray nozzlesStaff awareness/training

Cost per spray nozzle $150Total number of nozzles on site 100

Initial investment (all nozzles) $15,000

Page 115: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Simple payback activity

Initial investment (100 nozzles) $15,000

Net annual savings:Water reduction of 5000kL / yearIncreased maintenance cost $5,000 / yearCost of water $1 / kLCost of trade waste $1 / kL

Payback ($15,000/$5,000) 3 yearsSavings = $5,000 + $5,000 - $5,000 = $5,000

(water)+(trade waste)-(maintenance)

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Simple payback activity

Net annual savings:Water reduction of 5000kL / year1000kL of this is hot waterIncreased maintenance cost $5,000 / yearCost of water $1 / kLCost of trade waste $1 / kLEnergy cost to heat water $4 / kL

Payback ($15,000/$9,000) 1.7 years

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Simple payback activity

Initial investment (50 nozzles) $7,500Net annual savings:

Water reduction of 80% of 5000kL / year1000kL / year hot waterIncreased maintenance cost 80% of $5,000 / yearCost of water $1 / kLCost of trade waste $1 / kLEnergy cost to heat water $4 / kL

Payback ($7,500/$8,000) 0.9 yearsSavings = $4,000 + $4,000 + $4,000 - $4,000

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Update the plan

Page 119: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Prioritising

• Must implement all actions with 3 year or better payback

• Which actions are the highest priority?– Multi-criteria assessment

• When to implement?

How to undertake MCA?

1. Set assessment criteria

2. Weight criteria

3. Rank each action

4. Produce Total Priority Score

5. Prioritise actions with highest scores

Page 120: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

Multi criteria analysis

Action Description

Overall Resources

Ranking

Overall Waste

RankingGHG-e

Ranking

Payback Period

RankingEmployee

SatisfactionCorporate

ImageOverall

Ranking

Other benefits/

risksTarget 10%

Weighting 15 10 5 45 15 10 100Reduction in 'w aiting for CIP' dow ntimeLow risk of product spoilage

Repair leaking steam traps and f ittings 3.3 - 0.35 45 3 0 51.6

Reduction in OH&S risk

Replace all 36W fluorescent lights in production areas w ith 28W lights 1 0 0.17 5 3 3 12.4

Replace cooling tow ers w ith combination cooling tow er and air cooler 3.9 0.7 0.32 -23 0 3 -15.3

New technology has reduced likelihood of legionella

Reduce CIP pre-rinse times for silos and lines on CIP Set #1 4.9 3.4 0.02 45 5 0 58.3

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Scheduling and assigning actions

• Scheduling might consider:– Routine maintenance– Plant shutdowns– Budget cycles– Resource availability

• Assign responsibility– Who will implement each action?

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Update the plan

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Completed action plan

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Monitoring

Page 125: Environment and Resource Efficiency Plans (EREP)/media… · Case Studies 4. Starting an assessment 5. ... Victoria becomes one of the first ... Basic Chemical and Chemical Product

What do we require

• A documented action monitoring process that

covers:– Person responsible for review of plan– Dates for review– Dates for reporting to EPA – Procedure for delayed or disrupted

implementation of actions

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Recap

EREP requirements include:Baseline Data

Resource Efficiency Indicators

Assessment of Major Activities

Identification of Opportunities

Action List including pay-back information, priority of actions responsibility for implementation

Monitoring Procedures

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Reporting –2009 onwards

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Reporting –What do we require

• Report annually • Report must include:

– Energy and water consumption and waste production for the period

– Actions that are fully implemented– Actions partially implemented– Costs of implementing actions– Energy, water and waste efficiency gains

made– Financial savings achieved

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Reporting

• Flexibility around reporting timeframe

• Use of NGERS• Efficiency Indicators

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EPA Victoria

Other services

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Corporate Licensing – A World First

Corporate licensing is a world first initiative for Victorian businesses that hold two or more EPA licences. This initiative will cut red tape by:

– Consolidating multiple licences into a single document– Streamlining reporting requirements into a single annual

performance statement– Creating opportunities for EPA and companies to work in

partnership on projects that create the biggest environmental and economic returns

Corporate licensing will save Victorian businesses at least $3 million per annumin administrative savings.

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Goulburn Valley Water – A Case Study

Immediate outcomes:-226 pages to 8-At least $50,000 per year administrative savings -26 licences to one

Partnership with EPA to work together on:-A carbon neutral strategy-Trade waste and water use reduction projects-Identifying future resource efficiency and offset opportunities

‘I love this licence. I understand my compliance requirements and it lets me get on with sustainability.’

Laurie Gleeson,

Managing Director of GVW

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Carbon Innovators Network

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Carbon Innovators Network• Created by EPA to develop and share Carbon Neutral experience

• Provides strategic and practical advice

• Technical and networking events

• Link with and support other networks

• Resources developed with members

– Carbon Management Principles

– Carbon offsets guidance– EPA’s GHG Inventory Management Plan– Regular Newsletter and information updates

• To join and further information at: www.epa.vic.gov.au/carboninnovators

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Carbon Management Principles

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EPA’s Life Cycle Unit (LCU)

Life Cycle Management (LCM) is an integrated concept to assist in businesses managing the total life cycle of products and services towards more sustainable consumption and production patterns.

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EPA’s Life Cycle Unit (LCU)

LCU Supports Life Cycle Approaches:– to develop business/product/service knowledge– to avoid burden shifting (holistic environmental

management) – to assist clients achieve their strategic objectives

across their business operations – Integrate and balance environmental, economic

and social factors in decision–making

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Contacts

• Dr Sean [email protected]

• www.epa.vic.gov.au/Lifecycle/

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HazWaste Fund

• Introduced in January 2007 by the Victorian

Government

– Increased landfill levy to set a market price that

makes avoidance, reuse and recycling options

more financially attractive to industry

– Landfill levy reinvested back into industry

– Additional policy and regulatory drivers to divert

waste from landfill

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HazWaste Fund

• Sites with Hazardous or Prescribed Industrial Waste will be contacted with an invitation to work with the EPA on HazWaste reduction projects

• EREP sites may apply for support for activities that go beyond the minimum level of compliance for EREP

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HazWaste Fund

Example Activities

• Advanced literature review of hazardous waste

• Detailed sampling and analysis of hazardous waste streams

• Trials of new equipment or processes

• External waste or process specific expertise

• Life-cycle costing of waste streams

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Environment and Resource Efficiency Plans (EREP)


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