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Chapter 3
CASE STUDIES
An in-depth study of the secondary literature was done basically from the company websites,
reports and supply chain digest and it was confirmed that indeed the antecedents and
consequences mentioned in the conceptual framework have led to fruitful transformations in
several companies. A brief summary of the case study findings based on the conceptual
framework are given below. Only the supply chain aspects of the cases are focussed upon.
3.1 For Profit/ Non Profit Companies
3.1.1 CASE STUDY OF GENERAL ELECTRIC (GE)
According to ecomagination Annual Report, (2008), GE is one of the world’s leading
corporations. Its products and services range from jet engines, power generation, water
processing, to medical devices. It operates in more than 100 countries and has over 300,000
employees. Although GE is a For Profit Company, it has established an ecomagination
advisory board that counsels the ecomagination team on critical environmental and business
issues. The board includes thought leaders from environmental nongovernmental
organizations, academics, and business leaders from other industries.
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The “ecomagination” goals include
• Develop and sell innovative environmental products and services
• Improve energy intensity by 30 percent by 2012 from its 2004 baseline level
• Reduce water use by 30 percent by 2015 from its 2006 baseline
For this GE has increased its R&D efforts, conducted an “energy treasure hunt
process” which engages employees to identify projects that drive energy efficiency and even
reduced the water consumption of its facilities by improving valve operation.
3.1.2 CASE STUDY OF CARENET SERVICES INC.
CareNET Services Inc1. Is a not-for-profit association of over 400 Canadian healthcare
providers consisting of hospitals and long term care facilities, 100 healthcare product
suppliers, group purchasing organizations and solution providers advancing and facilitating
the use of standards-based electronic commerce and supply chain best practices.
Led by GS1 Canada, the Carenet Strategy is the industry-driven strategy to modernize the
Canadian healthcare supply chain using the GS1 System of standards. GS1 Standards will
result in:
• Patient Safety Benefits:
1 www.carenet.ca
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Efficient bedside verification, reduced medication errors, more effective product
recalls, improved data integrity
• Supply Chain Efficiency and Cost Savings Benefits:
Improved order and invoice processes, improved service levels/fill rates and
inventory management, system-wide visibility and traceability
• Government Policy and Program Compliance:
Medical device identification, efficient drug traceability, effective electronic health
records implementation
3.2 Export Orientation
3.2.1 CASE STUDY OF BIOFIBA L IMITED
Biofiba Limited of Australia2 is marketing a new biodegradable material that can be
used to make pallets and this BiofibaTechnology can help increase Australia’s export income.
Pallets are used extensively in global trade and the wood needed to make these pallets
represents 40% of total global timber use. Export shipping pallets are used to transport goods
2 Retrieved from http://www.biofiba.com/biofiba/what-is-biofiba.html
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by sea and air. Timber pallets are used only once so they make as solid waste in landfills.
Trees are a renewable resource but they take a long time to grow.
Biofiba is a patent pending ‘Green Eco Composite’ comprising, organic starches,
binding agents and cellulose fibre sourced from commercially grown, renewable, non-food
crops. Its flag ship product is Biofiba88 specifically formulated to produce an extruded
simulated timber alternative for high volume production of biodegradable Biopallets that will,
by design decompose naturally into harmless, safe, and potentially valuable, garden mulch
that will not contaminate land fill, or damage the environment. According to USEPA, plastic
production plants have a heavy carbon dioxide footprint and the chemical deca-bromine used
in it is carcinogenic.
3.3 Pollution Prevention
3.3.1 CASE STUDY OF ENVIRONMENT CANADA
There are three programs in place by Environment Canada3 to manage pollution prevention in
transit transportation.
3 Retrieved from http://www.ec.gc.ca/ccipp-cppic/en/rs-ss.cfm?sectSearch=step2&catId=6§Id=296
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The first is The Greenhouse Gas Equivalencies Calculator from the U.S. Climate
Technology Cooperation Gateway which enables individuals, public and private sector
organizations to translate greenhouse gas (GHG) reductions from units that are typically used
to report reductions (e.g., metric tons of carbon dioxide equivalent) into terms that are easier
to conceptualize (e.g., equivalent number of cars not driven for one year). This may lead to
greenhouse gas reduction strategy. GHG equivalency conversions can also be calculated
based on gallons of gasoline, kilowatt-hours of electricity, and the number of cars and light
trucks not driven for one year.
The second is the EcoLogoM Program, a voluntary eco-labelling program that was
created to help consumers identify products and services that place a much smaller burden on
the environment. Companies may use this for advertising and promotion. In order to obtain
the EcoLogo, a product or service must be made or offered in a way that: improves energy
efficiency; reduces hazardous by-products; uses recycled materials; is reusable or provides
some other environmental benefit.
The third is the Carbon neutral program that allows individuals and organizations to
offset their emissions of carbon dioxide and other greenhouse gases from various daily
activities including air travel, home energy use, vehicle use, meetings and conferences, etc.
When carbon offsets are purchased from these programs, investments are made in renewable
energy projects across Canada and around the world which provide alternative sources of
energy which reduce emissions of greenhouse gases.
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3.3.2 CASE STUDY OF TRISTAR TECHNOLOGIES INC.
Tri-Star Technologies, Inc.4 is a manufacturer of double-sided and multilayer
printed wiring boards, specializing in products for the electronics industry. With 220
employees at their 120,000 ft2 facility, they produce 1,000,000 surface square feet
annually.
Tri-Star's pollution prevention team is able to obtain funding for projects that
require larger capital investments. These projects also offer increased cost savings in the
long term.
Tri-Star's two gas-fired air make-up units, each with a capacity of 40,000 cubic
feet per minute (cpm) operated at a fixed rate; they were on continuously, even during
non-production hours. In addition to the operating energy they consumed, the units also
required the air conditioning or heating systems to work overtime. In the summer, the
units blew hot, humid air into the facility. In the winter, the units heated the air blown in.
This resulted in a concentrated heat source that caused great temperature inconsistencies
4 Retrieved from http://www.epa.gov/dfe/pubs/pwb/case_stu/case6/index.html
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throughout the building, with the hot air in some areas shutting down the thermostats,
making the cold areas even colder.
Tri-Star found state-of-the-art variable speed controllers that could be retrofitted
to the make-up air units. With these controllers, the flow rate is determined based on the
air exhaust rate from the exhausting equipment. Significant savings in electric and gas
bills were realized. A unique feature of this project is that it required no capital
investment; the electric and gas company paid for the new equipment. The facility
estimates annual savings to be $22,900 on gas and $15,600 on electricity. Additionally,
the project reduced air pollution through energy savings of 31,000 therms and 192,800
kilowatt-hours (KWH). This translates to annual reductions of:
• CO2 (global warming) of 212,100 pounds
• SO2 (acid rain) of 1,700 pounds
• NOx (acid rain & smog) of 600 pounds
In another energy conservation project, Tri-Star had been using two 100 HP and
two 50 HP compressors which had some trouble meeting the compressed air demand.
With help from the "Energy Initiative" program run by the electric company (Mass
Electric), Tri-Star added a reserve air tank, replaced the four compressors of 300 HP
combined capacity with three 50 HP energy efficient compressors (150 HP combined
capacity) and set up the units to cycle based on the compressed air demand in the facility.
Annual energy cost savings from this project are estimated to be $13,300, based on a
164,800 KWH reduction in electricity use. This translates to annual reductions of:
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• CO2 (global warming) of 181,300 pounds
• SO2 (acid rain) of 1,500 pounds
• NOx (acid rain & smog) of 500 pounds
These energy use reduction projects have improved plant operations, saved money,
and reduced virgin oil consumption, waste oil (hazardous waste) generation, and air
pollution to the community. These energy savings from Tristar projects are equal to
taking 50 cars off the road/year and 27,000 gallons of crude oil/year.
In a water conservation project, Tri-Star installed flow controls on rinses, increased
counterflow rinsing, and implemented other "smart rinsing" techniques on their
electroless copper line. By re-counting rinse water from one set of counterflow rinse
tanks to another, Tri-Star cut the incoming water sources from seven to four, and reduced
their water usage on the line from 19 gpm to 4 gpm thus reducing water use by 79%. In
addition to water savings, these changes also reduced the chemicals needed for additions
by 25% for the affected baths (glass etch, microetch, sulfuric acid dip, and accelerator).
Overall, Tri-Star estimates that "smart rinsing" has reduced their water usage by 2.5
million gallons per year, resulting in cost savings of approximately $15,000.
Additionally, they saved on chemical purchases resulting from reduced chemical use.
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3.3.3 CASE STUDY OF HEWLETT PACKARD
Hewlett-Packard (HP)5 specializes in developing and manufacturing computing,
storage, and networking hardware, software and services. It ships about 100 million
printers and computers annually.
HP was the first major IT Company to report greenhouse gas (GHG) emissions
linked with its supply chain. Its website has an energy calculator that allows a comparison
of HP products to competitor’s models in terms of energy usage. Due to its GHG emission
reduction programs HP was ranked first in Newseek’s 2009 Green Ranking of America’s
500 Largest Corporations. Furthermore, HP has made efforts to remove toxic substance
from its products.
It has taken the following actions to Reduce Shipping Footprint
1. Supply chain optimization and logistics by direct shipment to the customers
2. Usage of marine transportation between continents and rail transportation over
land.
5 http://www.tc.gc.ca/eng/programs/environment-ecofreight-shippers-hewlett-packard-1906.htm
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3. Usage of trucking companies that have environmental programs to reduce fuel
consumption and GHGs.
4. HP won Wal-Mart’s Home Entertainment Design Challenge by reducing
packaging of expanded polyethylene and corrugated box material for its laptops
sold in Wal-Mart stores by 97%. This also enabled double units beings shipped
besides reducing greenhouse gas emissions. Moreover, the packaging tote bag
also became a selling feature.
5. For tracking results the annual reports keep supply chain transparent.
6. HP works with suppliers to report energy use, carbon emissions and to set energy
efficiency and carbon emissions reduction targets.
In North America, HP contracts only with trucking companies that are US EPA
SmartWay5 Partners, recommending that carriers that use leading-edge technologies like
idle reduction, improved aerodynamics, improved freight logistics, automatic tire
inflation systems, hybrid powertrain technology. HP also received SmartWay Excellence
Award.
In order to ensure environmental compliance HP maintains a General Specification
for the Environment (GSE) tool that provides global product content specification for
restricting or prohibiting certain chemical compounds or materials in HP products or
manufacturing processes. In addition, HP includes environmental criteria in RFQ’s
(Request for Quotations) and continues to decrease the amount of paper in operations
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(electronic freight bills and invoices). HP has also implemented no idling and energy
efficient lighting with motion sensors at many of our warehouses around the world.
3.4 Attitude
Tim Kenyon, a senior market analyst at GfK Roper, which conducts regular “Green Gauge”
consumer surveys, told GreenBiz.com. “In a developing economy, there’s much more of a
personal self-interest involved in making green purchasing choices, and less emphasis on the
greater good.”
3.5 Coordination
3.5.1 CASE STUDY OF CANADIAN TIRE
Canadian Tire is6 a general merchandise retailer and owns 485 stores. It has a strategic
plan of procurement of quality products globally. It also expects an increase in the
procurement from 34.5% in 2005 to 52.4% in 2015.
6 http://www.tc.gc.ca/eng/programs/environment-ecofreight-shippers-canadian-tire-corporation-2454.htm
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In 1995, Canadian Tire was a pioneer in the use of transloading – the transfer from
sea-shipping to land-shipping containers in Canada, which provided environmental and
operational benefits to the company. The company developed a trifold Strategy viz. to grow
the business without increasing the net carbon footprint of the economy, to eliminate
unnecessary packaging while sending zero waste to landfills and provide innovative and
sustainable products and services that meet customers’ needs.
To accomplish first strategy it developed a complex transportation and distribution
network to service its 485 stores. It transloaded product and ship directly to stores on the
west coast detouring the need to utilize its distribution centres. Transloading minimizes
handling, trips between various distribution centres, the number of containers required, and
transportation distance and each ocean container’s cycle time.
To accomplish the second strategy, it has partnered with Century Distribution
Systems, a freight movement specialist, to collect details of all products loaded onto ocean
containers from the port of origin.
Similarly third strategy involved packaging optimization. So, Canadian Tire worked
with vendors to change the packaging of its Likewise brand of garbage bags from a flat-
fold format to a new roll format. This reduced the size of the package and related product
by 30% and reduced the weight by 11%.
3.5.2 CASE STUDY OF IBM
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According to the IBM Global Chief Supply Chain Officer Study (2010) IBM foresees
a future supply chain which will be instrumented, meaning information will be mainly
machine generated, interconnected, meaning that it will be connected with suppliers,
customers and IT system and lastly intelligent, meaning the supply chain decision will be
based on analytics and modeling.
In a recent Global Chief Supply Chain Officer Study, IBM spoke with 400 senior
executives from North America, Western Europe and the Asia Pacific region who are
responsible for their organizations’ supply chain strategies and operations. Their discussions
revealed five key findings related to:
Fig 3.1: Key Findings of Global Chief Supply Chain Officer Study
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These findings suggest that supply chains are under severe pressure and as information flows
multiply, supply chains become more complex, costly and vulnerable. More than half of all
supply chain executives have implemented practices aimed at improving visibility, such as
continuous replenishment and inventory management with customers. Twice as many report
extensive implementations of collaborative planning with suppliers and vendor managed
inventory (VMI).
3.6 Risk
3.6.1 CASE STUDY OF IBM CONTINUED
“Risk management is a fundamental building block of any supply chain strategy,”
according to Greg McKenna, Supply Chain Manager, Venture Production plc.
Risk management emerged as supply chain executives’ second largest challenge in the IBM
study. This was due to recall headlines as well as a realization that globalization and greater
supply chain interdependence have not only raised risk, but also made it more difficult to
manage. About 69% formally monitor risk, but only 31% manage performance and risk
together. The lack of standardized processes, insufficient data and inadequate technologies
were cited as the greatest hurdles to effective risk management.
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3.6.2 CASE STUDY OF ZURICH
According to Bolgar (2012) Supply chains can be complex. For instance, a U.S.
business might buy a part from a British supplier, whose factory is in China and is supplied by
components from other countries. A number of tools are available for helping businesses tame
the data and draw a clear picture of their supply chain risks. They may overlay risks on a map
of the world, use flow charts to show tiers of interdependence or illustrate degrees of risks
with heat maps. Dr. Otto Kocsis, global head of technical center business resilience and
principal engineer at Zurich Insurance Company says impact analysis is one of the tools that
look in depth at the consequences of losing a critical process or supplier, with respect to
severity as well as frequency.
Zurich has a number of proprietary tools including a tool to model business
interruptions, present the disruptions graphically and provide quantitative supply chain
exposures. The first step is to model the value chain, then identify the scenarios, both with
respect to severity as well as impact, then get the effect of those scenarios on the balance
sheet.
Tim Astley, Regional Practice Leader for Strategic Risk at Zurich looks at 25 supply
chain risk factors to understand the breadth of management control and the extent to which a
business is exposed to each factor. Scenarios encompass many kinds of risk, from internal
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ones like fires or machinery breakdowns to external ones such as geopolitical risk, natural
catastrophes, or economic problems like high inflation.
“A business can gain competitive advantage by getting to a supplier first and securing
supplies that may soon be hard to get,” Mr. Astley says. PI Benchmark has worked with
Zurich Insurance to identify and map all the nodes of a supply chain, decomposing each
component into the most granular bits. This can help highlight concentrations of exposures,
for example, suppliers could have a factory near the catastrophe zone. Supply Risk Solutions
checks out not just a company’s suppliers’ factories but also the factories of the suppliers’
critical sub-tier suppliers. All the suppliers and critical sub-tier suppliers’ factories are
mapped and then married to the global disaster feeds. This way companies can be notified
immediately when an event occurs within, say, a 150-kilometer radius of key supplier or
subtier factories. In tandem with identifying tiers of suppliers and their factory locations, it’s
critical to take steps to reduce risk ahead of any crisis event.
Some risk tools go beyond data capture to include site visits by risk engineers. Zurich,
for example, has a vast team of risk engineers who collect data about suppliers with the
experience of knowing what has gone wrong in other companies and other industries.
3.6.3 CASE STUDY OF CISCO SYSTEMS INC.
Cisco7 hardware, software and service offerings make networks possible. To protect
itself from disastrous events, Cisco created a supply chain risk framework that included a
7 http://www.cisco.com/
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resiliency index and a set of metrics related to recovery from events and crises. Each “node”
(suppliers, manufacturing partners, logistics centers) in the Cisco supply chain is responsible
for tracking and reporting its “time to recover” and ensuring recovery plans and capabilities
are in place prior to any actual disaster.
Cisco’s solution, the first of its kind, has evolved from a forum of supply chain risk
management practitioners invited from many industries to create best practices. It starts with
Business Continuity Planning, in order to understand the vulnerabilities and resiliencies
across the supply chain. When an earthquake hit China in 2008, Cisco’s forward-looking
business continuity process allowed it to identify the potential exposure and initiate a
mitigation plan before the disruption resulted in any customer or revenue impact. Cisco was
able to identify which nodes were affected and assess the potential impact within hours of the
event. Using that impact assessment, Cisco was able to work with its suppliers and
manufacturing partners to avoid any component disruptions (IBM Study, 2009).
3.7 Customer Satisfaction and Collaboration
3.7.1 CASE STUDY OF IBM CONTINUED
The IBM study further reveals that about 80% companies design products jointly with
their suppliers and 68% with customers, so the focus is more on suppliers than on customers.
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Customer interaction is perceived as costly and time-consuming. Nevertheless profitably will
drive out excess inventory, lost sales and missed innovation opportunities caused by
inadequate customer collaboration.
3.7.2 CASE STUDY OF DELL
In 2008 Dell8 announced to move into retail business and make other changes to its
supply chain. Dell is well known for its make to order business, however it employed a new
strategy whereby it added new supply chain capabilities to serve diverse markets and multiple
customers. To accomplish this it also employed Quality Function Deployment (QFD) and
incorporated the voice of customer. It recognized its customer segments and the different
supply chains needed to cater to them.
3.8 Suppliers Environmental Orientation
3.8.1 CASE STUDY OF PROCTER & GAMBLE
8 Video cast Retrieved from http://www.sctvchannel.com/webinars/videocast3.php
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Procter & Gamble9, a consumer goods company based in Ohio employs 127000 employees
working in 80 countries worldwide and 75000 suppliers. Its products are sold in over 185
companies mainly through mass merchandisers, grocery stores, membership club stores, drug
stores and high frequency stores.
P&G has employed holistic view of opportunities. In Manufacturing they make
efforts to reduce water, waste, energy and carbon dioxide. They apply smart eco-design and
give life to waste. They have discovered that a highly productive plant like sugarcane could
be a sustainable feedstock for producing next-generation renewable plastic containers. Plant
based plastic is a significant environmental innovation as it reduces greenhouse gas emissions
by more than 170%.
In logistics they apply sustainable design and thus reduce waste. They have also
optimized their transportation efficiency by making changes to the rate, route, mode and
method of transportation. They have eliminated inefficiencies like loading and unloading
delays, rush transport up-charge, dead legs and production line stops.
They collaborate closely with suppliers. They have implemented a supplier
sustainability scorecard which assesses environmental footprint of suppliers and thus reduce
the environmental footprint across the entire supply chain. In a video interview Rick Hughes,
Chief Purchasing Officer mentioned that the company first started with 20 inputs to
scorecards and kept adding. They have supplier diversity as 400 are chemical suppliers and
others who are not aware so a simple training module is used along with spreadsheet also.
9 http://www.pg.com/en_US/sustainability/environmental_sustainability/operations_suppliers/index.shtml
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The World Resources Institute (WRI) and the World Business Council on Sustainable
Development (WBCSD) gave the industry standard GHG Protocol for greenhouse gas
emissions. These emissions take three forms- direct emissions onsite, indirect emissions from
electricity etc and various travel and supply chain emissions. So, effective management of
supply chain emissions is a cost saving measure.
Greenhouse gas emissions are a good indicator of fossil fuel usage intensity. By
reducing the emissions, the fossil fuel usage will decrease which will lead to reduction in
costs and risks due to future price volatility. For instance Walmart has made strict guidelines
for its suppliers to manage greenhouse gas emissions, to perform rigorous audits and to
disclose all information.
3.8.2 CASE STUDY OF WALMART
Wal-Mart10 a giant retailer operates under 69 different banners in 27 countries. It
operates 8,400 retail units around the world and works with 100,000 suppliers. Its distribution
system is generally regarded as the most efficient
It was blacklisted as ruining local businesses, low wages, pitiable treatment of
workers, not promoting women etc. The unions are also not pleased with Walmart. However
10 Retrieved from http://www.walmartstores.com/sites/responsibility-report/2012/pdf/WMT_2012_GRR.pdf
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with a turnaround of greening attitude, this situation has brought it to a leader position. In Feb
Feb 2010 it announced that its plans to cut some 20 million metric tons of greenhouse gas
emissions from its supply chain by the end of 2015, equivalent to removing more than 3.8
million cars from the road for a year.
Wal-Mart CEO Lee Scott saw the two goals as intertwined: “being a good steward of
the environment and being profitable are not mutually exclusive. They are one and the same”
(MSNBC, 2005). The company launched a campaign to convince its suppliers to provide
environmentally safe products in recyclable or biodegradable packaging. Then it began
promoting the products with green-colored shelf tags.
According to the Supply Chain Management Review, Wal-Mart CEO Lee Scott
committed the company to the three green goals-
• To be supplied 100% by renewable energy
• To create zero waste
• To sell products that sustain people and the environment
In fact Wal-Mart started many environmental initiatives. For example, since 2005,
Wal-Mart has achieved a 60 percent increase in truck fleet efficiency in the United States. In
2009 it reduced its plastic bag waste use globally by nearly 66.5 million pounds which was a
16.1 percent reduction.
Walmart requires its suppliers to examine the carbon lifecycle of their products, from
the raw materials used in manufacturing and packaging to the recycling phase. The suppliers
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will bear the costs related to making the products more energy-efficient. This will ensure Wal-
Mart to sustain its low prices.
In May 2009, Wal-Mart revealed the initial version of the GreenWERCS tool, which
screens chemical based products on the shelves for harmful environmental impacts. In July
2009, Wal-Mart announced the development of a Sustainable Product Index which will
complete in the next five years. This tool will drive product innovation, bring greater
transparency into Wal-Mart’s supply chain and evolve into an information tool for
sustainability of a product for stakeholders.
Walmart confirms ethical sourcing and states that it audited 96% of its supplier
facilities and that 94.8% of direct import factories have received one of the two highest
ratings under its evaluation system.
While Wal-Mart is building value added networks of government agencies, non-
profits, employees and suppliers to “green” its supply chains, the company is using a network
approach to lower overall carbon and environmental footprint in order to increase profitability
while increasing margins.
3.8.3 CASE STUDY OF HERMAN M ILLER
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Herman Miller11 has been a global leader in building a sustainable product line, and
has won multiple environmental awards. The company has a sustainability plan called
“Perfect Vision 2020,” which calls for a basically zero impact company, both in operations
and across the product line, by 2020.
According to W. Drew Schramm, Herman Miller’s SVP of Global Supply & Quality,
obtaining chemical compositions and formulas from suppliers and suppliers’ suppliers was
very difficult especially if they were located in countries like China. On the other hand the
company could not make the cost more for environment friendly products for its customers.
So sometimes the company shared costs or passed it to customers or bear the whole upon
itself.
“The Cost High-Wire Act” is about creating an entirely sustainable product line
without losing customers. For instance, Schramm cited their “Mirra” chair. The chair had a
metal rod for a spine in the back that was coated in plastic, and thus not recyclable. So
Herman Miller challenged the supplier to find a solution, and they came up with a wholly
plastic spine that is 100% recyclable, lighter, attractive and cheaper.
3.9 Government Norms
3.9.1 NEWS
11 www.hermanmiller.com
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1. According to Reuters (2012), The Obama administration has made fuel efficiency
an environmental and energy priority since cars and trucks account for 20 percent
of carbon emissions and more than 40 percent of U.S. oil consumption. Fuel
efficiency of U.S. cars and light trucks will nearly double by 2025. American
vehicles will get 54.5 miles to the gallon in the new standard that aims to save
consumers at the fuel pump, while cutting dependency on foreign oil imports
and greenhouse gas emissions. The new fuel efficiency standards will save consumers
$1.7 trillion in gasoline costs and reduce U.S. oil consumption by 12 billion barrels
over the period, according to the White House.
2. The Federal Motor Carrier Safety Administration (SC Digest, 2011) in US
changed the driving time and total driving window and made an effort to provide
for mid-day breaks in order to ensure road safety and driver health. The
government enacted several laws regarding trucks on highways and tariffs levied
and regulate carbon emissions.
3. Government regulations in Europe over the last half decade – including REACH,
RoHS and the Emission Trading Scheme – are driving strategic attention to
sustainability.
4. Then the use of formaldehyde in wood boards is a key component and reduced
formaldehyde boards are expensive. However, the State of California introduced
legislation limiting the amount of the chemical in wood board. This urged the
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suppliers of Herman Miller Company to be compliant and they stepped up
manufacturing of reduced or formaldehyde-free board, driving down prices
(Upham, 2009).
3.10 Image
There is a saying that “who has seen a peacock dancing in the jungle?” meaning if an
enterprise delivers outcomes but no one measures them, the effort is likely to go
unrecognized. Using a sustainable supply chain approach to create value depends on
willingness by the top management, taking an initiative, choosing the appropriate metrics and
then accurately measuring and tracking performance with those metrics. Leading companies
although good at correcting their supply chain processes fail to measure the impact of the
improvements. However, if they do, it serves as benchmarks for other companies to follow
suit. It is interesting to note that a company’s supply chain excellence affects its reputation.
For instance Procter and Gamble’s supply chain reputation made Unilever and Kimberely
Clark to make efforts, similarly Dell’s reputation affected IBM and HP to do likewise.
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3.10.1 CASE STUDY OF EUROPEAN COMMISSION
In August 2011 the European Commission appointed Ecorys to carry out a study on
“Incentives driving the improvement of the environmental performance of companies”. The
overall objective of the study was to analyse the effectiveness of incentives in changing the
environmental behaviour of companies.
In general, incentives empower drivers and reduce barriers. Firms are expected to
make improvements in their environmental performance after receiving the incentives. For
e.g. improving the potential for financial gains, or offering more opportunities to present a
positive company image; and/or by reducing the barriers, for example by improving access to
information or creating ‘smart’ regulation.
The incentives were divided into three different types, viz. administrative, economic
and reputational.
The key findings were-
• Regulation remains an important driver of environmental behaviour for many firms and
sectors and its effectiveness can be enhanced with incentives.
• Administrative incentives are most attractive to SMEs and are most effective when they
are automatically applied and when the burden reduction is tangible.
• Economic incentives are attractive to all firms, although large firms are more proactive
and SMEs more reactive to them. Reputational incentives can be effective tools for
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improving poor performance and rewarding good performance. The increased importance
of reputation can be financial risks associated with a drop in reputational standing.
Naming and shaming poor performers can induce action, while good performers can seek
to differentiate themselves by the positive reputation these incentives can help create.
Specific success factors for reputational incentives are simplicity, comparability,
transparency; inclusiveness and effective communication are key success factors.
The main recommendations were-
• New incentives need to be carefully assessed for coherence with existing incentives
• If tied to voluntary schemes, measures need to be put in place to guarantee sufficient
take up
• The design of incentives needs to reflect the type of sector
• Any targets set within incentives need to be clearly defined and relevant
• Incentives should be retained for a clearly defined period. Conditions of phasing-out
need to be clear from the beginning.
• Measures planned in case the incentive fails to reach the desired objective must be
defined at the beginning.
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3.11 Sales and Profits
3.11.1 CASES FROM WALMART , CLOROX, OGILVY EARTH AND
ACCENTURE12
According to SC Digest, in 2007 and 2008, major retailers and consumer products
companies took initiatives in greening. For instance, in 2007 Wal-Mart announced a new
“Living Better Index” which tracked sales of products in "sustainability." Similarly, Home
Depot launched the “Eco Options” program, which enabled customers to easily identify
environmental friendly products. Consumer packaged goods companies also launched a flurry
of Green-oriented products, and spent heavily on advertising to promote them.
In 2008, Clorox introduced Green Works, an environment-friendly cleaning line with
lot of advertising, marketing dollars, and merchandising support from WalMart. Sales for the
line reached $100 million. However, it is observed that sales declined as customers did not
wish to pay a premium.
12 Retrieved from htpp: // www.scdigest.com/assets/FirstThoughts/11-07-27.php?cid=4784
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An article in New York Times quoted "The consumer’s love affair with Green
products, from recycled toilet paper to organic foods to hybrid cars, faded like a bad
infatuation." A new report from OgilvyEarth, found that that 82% of Americans have good Green
intentions but only 16% are dedicated to fulfilling these intentions.
The consultants at Accenture surveyed 250 senior business executives from across the
globe and the results revealed that, “investing for growth” far exceeded efficiency/cost
cutting.
3.12 Funding
3.12.1 CASE STUDY OF NATIONAL ENVIRONMENT AGENCY (NEA)
The National Environment Agency (NEA)13 provides several schemes to help
companies reduce their costs in energy saving equipment and technologies. For example
Funds and Incentives like 3D partnership, 3R Fund, Clean Development Mechanism
Documentation Grant, Design for Efficiency Scheme (DfE), Environment Technology
Research Program, EASe Scheme, Grant for Energy Efficient Technology (GREET), Green
Vehicle Rebate, Incentives for Energy Efficient Equipment and Technology, Innovation for
Environmental Sustainability (IES) Fund, SCEM Training Gran and Tax Incentive Scheme
for Highly Efficient Pollution Control Equipment.
13 Retrieved from http://app2.nea.gov.sg/index.aspx
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If companies lack the expertise to manage their energy consumption, they can engage
an Energy Services Company (ESCO) to conduct an energy audit for their building or facility,
identify energy saving measures and implement projects to reduce energy consumption.
3.12.2 CASE STUDY OF TESLA
Tesla14, a company that was basically flat on its back, was one of three recipients with
Ford and Nissan of $8 billion in advanced technology loan funds for making electric cars.
Tesla received $465 million as federal funds to build a manufacturing plant for the new ultra-
fast Model S Sedan in Southern California, and a second battery plant in the Bay Area.
3.13 Vendors Environmental Orientation
3.13.1 CASE STUDY OF COMPLIANCE NETWORKS
According to Compliance Networks (2007) Green initiatives in the supply chain and
logistics sector are directly facilitated by Vendor Compliance Optimization. A best-in class
Vendor Compliance Optimization program can enable a retailer to decrease costs, increase
revenues, and mitigate risk. It will enable the retailer to measure supply chain performance.
Supply chain performance has been shown to improve in as little as 120 days.
14 http://www.thedailygreen.com/living-green/blogs/cars-transportation/tesla-funding-460609#ixzz25RtwKfkv
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Compliance Networks offers a supplier compliance optimization package. The product
highlights supplier noncompliance and aids in the development of suppliers as partners
working together to meet demand.
A best-in-class Vendor Compliance Optimization solution enables retailers to
implement four supply chain processes that are essential for aligning vendor performance
with enterprise goals-
• Vendor Compliance System - The software, hardware, and database infrastructure that will
support vendor compliance activities.
• Vendor Compliance Workflow - The integration of human activities with the Vendor
Compliance System that will execute the Vendor Compliance program.
• Retail Supply Chain Collaboration - The communication, planning, and cooperative
activities that facilitate optimal execution of the supply chain.
• Retail Continuous Improvement - The leveraging of the supply chain performance data
captured and produced by vendor compliance optimization activities, to enable the enterprise
to identify supply chain execution failures and successes and adjust merchandising and other
supply chain planning and execution.
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3.14 Final Comment
3.14.1 CRADLE TO CRADLE APPROACH
The Cradle to Cradle concept15 was developed by W. McDonough and M. Braungart.
The Cradle to Cradle approach starts with intelligent design, covers supply chains (the
recycling of natural resources via product and manufacturing design, to high value reuse) and
also involves systems (key supplies, ecosystems, space and energy) as well as management
(via money, rules, spatial planning). It is a concept that contributes to a reduction of the use of
raw materials, generates less environmental pollution, contributes to our economic growth and
allows us to make better use of scarce space.
Both McDonough and Braungart have further developed the framework which
resulted in the book Cradle to Cradle: Remaking the Way We Make Things (2002). Three
principles are essential in developing Cradle to Cradle:
• “waste equals food”: Everything is a nutrient for something else.
• “use of current solar income”: The use of energy sources that are renewable
• “celebrate diversity”: promoting and combining biological, cultural and conceptual diversity
15 Retrieved from http://www.c2cn.eu/sites/default/files/C2C_theor_framework.pdf
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3.14.2 CASES OF PROCTER & GAMBLE , FORD, NIKE AND BASF16
Many companies including Procter & Gamble have adopted this concept and
transformed themselves. For instance W. McDonough and partners collaborated with Herman
Miller, a Michigan-based furniture company integrated ecologically intelligent design into
business practice. They hired dedicated staff to pursue a new design protocol and engaged its
supply chain in materials assessment.
Another example is W. McDonough and Partners collaborated with Ford for a $2
billion restoration of Ford's 1,100-acre Rouge River manufacturing complex in Dearborn,
Michigan and with Nike for incorporating ecological intelligence into product design. They
collaborated with BASF to start nylon 6 program which led to the development of the systems
and logistics for the reclamation of technical materials.
16 Retrieved from http://www.mcdonough.com/writings_c2c_case_studies.htm