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EPA Environmental Summit Atlanta, GA May 11th, 2006
Eco-Vision & Environmental Partnerships
Jim Laney ManagerEnvironment, Safety & HealthDENSO International America, Inc.Southfield, MI
DENSO
DENSO
Mike Myzska Environmental Section Leader Denso Mfg Michigan Battle Creek, Michigan
Supplier Distribution: -Smartway
Manufacturing Supplier:-Design for the Environment-Green Suppliers Network-Suppliers’ Partnership for the Environment-Performance Track
Original Equipment Manufacturer (OEM):-Design for the Environment-Environmentally Preferable Purchasing-Performance Track-Energy Star-Green Suppliers Network-Suppliers’ Partnership for the Environment
OEM Distribution: -Smartway
Retailer:-OSW Product Stewardship
Recycle:-OSW Product Stewardship
EPA Programs and the Product Lifecycle
Institutional Purchaser:
Environmentally Preferable Purchasing
AgendaAgenda•DDENSO NA Company Profile• Products• Facilities • Sales• ESH Organization
Denso Battle Creek, MI (DMMI) Site Profile• Background• SmartWay & National Performance Track
DENSO ProductsDENSO Products
• Emission Control Components• Fuel Management Components (Gasoline)• Air Intake Components• Ignition Components• Transmission Control Components• Engine Management System Components (Diesel)• Starters• Alternators
Engine Related ProductsEngine Related Products
Body Electronics Products• Body and Chassis Components• Relays
Driving Control Systems• Airbag Sensing Systems• Electric Vehicle Systems
•Compressors• HVAC Units• HVAC Unit Components• HVAC for Commercial Vehicles• Transport Refrigerators• Radiators• Cooling Fans• Inter-Coolers• Oil Coolers• Cooling Units
Information/Communication Products
• Navigation• Telematics• Information Processing Devices• Factory Automation Devices
Semiconductors / Sensors
Climate Control ProductsClimate Control Products
DENSO North America FacilitiesDENSO North America FacilitiesDENSO North America FacilitiesDENSO North America Facilities
DMAR
North American SalesNorth American Sales
$550
$950$1,350
$1,600
$2,230$2,500
$3,100
$3,800$4,100
$4,760
$5,300
$0
$1,000
$2,000
$3,000
$4,000
$5,000
$6,000
'86 '88 '90 '92 '94 '96 '98 '00 '02 '03 '04 '05
Sales
1986 to 2004
Do
llars
($M
)
Established: December 16th 1949
Net Sales: $24.2 billion FY04
Net Income: $1.04 billion FY04
Employees: 104,183 in 31 countries & regions 3/05
Global DENSOGlobal DENSO
(FY end 3/31/04)
Global Net Sales Breakdown
Global Net Sales Breakdown
Powertrain Control Systems (22.7%)
Electronic Systems(14.8%)
Electric Systems (11.4%)
Small Motors (7.1%)
ITS (3.6%)
Other Automotive (1.4%) Thermal Systems
(34.9%)Others (2.0%)
Industrial Systems & Consumer Products (2.1%)
FY End March 31, 2004
DIAM Executive Vice President (C/S)
DIAM Senior Vice President (C/S)
• Green Procurement
• EMS
5S CommitteeEnv. CPT Committee
DIAM ESH OrganizationDIAM ESH Organization
DIAM Chairman & CEO
DIAM ESHDEnvironmental, Safety & Health
Department
Coordinator - ESH StaffFacilities RepresentativeHousekeeping RepresentativePurchasing RepresentativeTTS Representative
S/R Representative
ESH Representative2 Eng RepresentativeCS Representative
Coordinator – TTS Staff
Manage DIAM Eco-Vision Activities
Manage DIAM Safety Activities
• Waste Reduction• Energy Reduction
• Policy Making• Incident Investigation• Contingency Planning
DENSO ENVIRONMENTAL ORGANIZATIONDENSO ENVIRONMENTAL ORGANIZATIONDENSO ENVIRONMENTAL ORGANIZATIONDENSO ENVIRONMENTAL ORGANIZATION
DIAM SoC SECRETARIAT
DIAM SoC GROUP LEADERS
DIAM SoC Work Group
DIAM SoC OrganizationDIAM SoC Organization
• DIAM ESHD• DIAM EAD
Members From:• DIAM MED• DIAM BPD
Coordinator: R. Townsend, DIAM ESHD
SoC Executive: M. Matsushita, DIAM President & COO
Members From:• DIAM Engineering • DIAM Marketing
DENSO NA Environment & Safety OrganizationDENSO NA Environment & Safety Organization
DNJP Environment CommitteeDNJP Environment CommitteeChairman: DNJP President
Product Environment Subcommittee
Production Environment Subcommittee
Environmental Communication Subcommittee
North America Regional Environment CommitteeNorth America Regional Environment Committee DIAM Chairman & CEO Matt Matsushita
DENSO Group Environmental Management Committee DENSO Group Environmental Management Committee Chairman: J. LaneyChairman: J. Laney
Eng Representative
NASCOM - North American Safety Committee Chairman: J. Laney
Southfield Campus HQ & R&D
DENSO Group Environmental Management Committee
DENSO Group Environmental Management Committee
DGEMCDGEMC
DENSO Group DENSO Group
Environmental Environmental
Management Management
Committee Committee
DIAM
AMI
AFCO
MACI
TBDN
DMAT
DNMX
DSCA ANC
DMMI
AIMS
GNC
12 original participants
Now 17 sites
DMAR DMTN
DWAM
KDMK
DMCN
Vision
Strategy
The corporate global environmental plan
EV 2015 has 28 specific Global targets
Incorporation Each “Region” to develop local targets (i.e. NA, EU, Asia..)
Implementation
Regional targets to be implemented at each plant
Basic Framework
Eco-Vision
ECO-Vision 2005
DENSO Corporate Environmental direction since 2000
DENSO Global ECO-VisionDENSO Global ECO-Vision
Eco-Vision 2005, followed by Eco-Vision 2015
The key “pillars” to the program (2015) …• Eco – Management (inside of our walls) • Eco – Products (Product & process design) • Eco – Factory (Efficient operations)• Eco – Friendly (Community involvement)
The Eco-Vision program serves as the backbone for a Green Manufacturing system at DENSO
Eco-Vision Round 2 2015- What’s next?
Regional Approach
ECO-Product
DENSO ECO-ProductsDENSO ECO-Products
CO2 Air Conditioning SystemCO2 Air Conditioning System
Hybrid VersionCO2
CO2 AC Components
DENSO
DENSO ECO-Factory in NA DENSO ECO-Factory in NA
DENSO Manufacturing Michigan Inc.
DMMI Environmental Projects
• Waste Water / Stormwater
• Zero Waste
• PRTR Chemical Reductions
DMMI Environmental Projects
• Waste Water / Stormwater
• Zero Waste
• PRTR Chemical Reductions
Location: BattleCreek, MI
Associates: 3200
Products: HVAC, Blowers, Radiators, Heaters, & AC Evaporators & Condensers
EV 2015 has 28 specific Global targets
For Logistics …
Improve transportation and eco drive to reduce global CO2 emissions
Expand understanding of the CO2 inventory, to include transportation issues, including company vehicles, business trips, and others.
Global and local requirements to reduce emissions
Is SmartWay a tool to help DENSO implement some of her Global Goals?
Eco-Vision and Smartway ?
• Goal: Improved environmental performance in
freight delivery services
• EPA goals - Reduced CO2 emissions
- Improve energy security
- Better relationship with the trucking industry
• 308 + SmartWay Partners (Jan. 2006)
DMMI invited because of involvement EPA Performance Track (Stewardship) Program
EPA SmartWay
Helps w/ Integration
As a Shipper - Program Benefits:
* Reduced Environmental Transportation Footprint
* Potentially lower costs for delivery services with improved logistics
* Demonstrate corporate citizenship by hiring cleaner carriers
* Enhanced public relations value for Partners
* Qualify to use the SmartWay Transport Partner logo
* Improved metrics to monitor shipping costs
The Program is consistent with DENSO’s corporate expectations in Eco Vision 2005 and 2015.
EPA & State partnerships assist Denso in attaining ECO-Vision Goals!
Bottom Line
DENSO – Getting Started
Time Frame Program Emphasis 0.5 FLEET Score Attainment
Year 1. Awareness & Investigation + 10 %
Year 2. Implementation + 30 %
Year 3. Improvement +60%
The Concept is …
1. Emphasis on carrier involvement 2. Gradual improvements
Proposed 2006 G&O’s
Action Items
Company & Corporate Awareness Improve awareness of EPA carrier system Corporate Environmental Presentation Corporate Logistics Presentation Carrier Notification Carrier Presentation / Luncheon? Tier II Supplier Presentation
Site Impact Reduction Improve carrier mileage tracking systems Implement site footprint committee Footprint evaluation & benchmarking Site idling reduction program
Key members in the decision making process
Purchasing Production Control
Summary
DENSO Michigan joined SmartWay – Because …
* Consistent with our Corporate Environmental Directives
* We can reduce our Environmental Transportation Footprint
* Smartway carriers likely to become more competitive
DENSO Michigan joined SmartWay – Because …
* Consistent with our Corporate Environmental Directives
* We can reduce our Environmental Transportation Footprint
* Smartway carriers likely to become more competitive
Any Questions?Any Questions?
Help Desk