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Epitaxial Graphene Growth on 3C-SiC/Si(111): Towards Semiconducting Graphene Submitted in fulfilment of the requirements for a degree of Doctor of Philosophy Mojtaba Amjadipour B.Eng., M.Sc. School of Chemistry, Physics and Mechanical Engineering Science and Engineering Faculty Queensland University of Technology 2018
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Page 1: Epitaxial Graphene Growth on 3C-SiC/Si(111): Towards ... Pour_Thesis.pdf · Epitaxial Graphene Growth on 3C-SiC/Si(111): Towards Semiconducting Graphene . Submitted in fulfilment

Epitaxial Graphene Growth on 3C-SiC/Si(111): Towards Semiconducting Graphene

Submitted in fulfilment of the requirements for a degree of

Doctor of Philosophy

Mojtaba Amjadipour

B.Eng., M.Sc.

School of Chemistry, Physics and Mechanical Engineering

Science and Engineering Faculty

Queensland University of Technology

2018

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Dedicated to

My dear wife and mother for their kind support throughout this project.

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Keywords

Graphene; Epitaxial graphene on SiC; Focused ion beam (FIB); Buffer layer; Hydrogen intercalation;

Free-standing graphene; Graphene nanostructures; Effective attenuation length (EAL); Inelastic

mean free path (IMFP); Photoelectron spectroscopy.

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Abstract

Graphene is a promising material for a variety of advanced applications such as nanoelectronics

and sensing. Thermal decomposition of SiC has proven to be an excellent method to grow transfer-

free wafer-scale graphene. Epitaxial graphene growth on SiC thin films on Si is a cheaper alternative

to the growth on bulk SiC. Employing patterning techniques for engineering graphene dimensions is

emerging as a vital step towards its applications. The fact that graphene is a semimetal with zero

bandgap is one of the challenges preventing graphene from being used in nanoelectronics. Reducing

the width of graphene to nanoscale dimensions is one way to open a bandgap. A considerable

literature has grown up in order to explore different pathways for nanoscale graphene fabrication.

This thesis attempts to manipulate the SiC substrate using focused ion beam milling to grow graphene

over SiC nanostructures.

Epitaxial graphene growth on 3C-SiC/Si leads to creation of a graphene-like layer at the

interface between graphene and SiC substrate, which is commonly called the buffer layer. This

interface layer is partially bonded to the SiC substrate adversely affecting graphene properties.

Hydrogen intercalation is a possible pathway to eliminate the buffer layer. The effectiveness of

hydrogen intercalation in removing the buffer layer for graphene grown on 3C-SiC/Si(111) substrate

is also explored in this work.

Finally, graphene has been the subject of many electron-collection-based measurements such

as photoelectron spectroscopy and Auger electron spectroscopy. Having a precise understanding

about electron inelastic mean free path in graphene is crucial for data interpretation using such

measurements. Inelastic mean free path in materials can be experimentally estimated by measuring

electron effective attenuation length, assuming the elastic scattering effects are negligible. A direct

measurement of electron effective attenuation length in epitaxial graphene fabricated on 3C-

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SiC/Si(111) using synchrotron photoelectron spectroscopy over an electron kinetic energy range of

50-1150 eV is presented, indicating unexpected variations with respect to theoretical calculations and

experimental data for graphite. The results indicate that the existing models for estimating IMFP in

bulk materials (graphite) may not adequately show the electron interactions in 2D materials

(graphene).

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Statement of Original Authorship

The work contained in this thesis has not been previously submitted to meet requirements for an award at this or any other higher education institution. To the best of my knowledge and belief, the thesis contains no material previously published or written by another person except where due reference is made.

Signature:

Mojtaba Amjadipour

Date: 9/11/2018

QUT Verified Signature

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Acknowledgment

First of all, my deepest gratitude goes to my principal supervisor Prof. Nunzio Motta for giving

me the opportunity to join his group and his kind support throughout my PhD. He has always been

available to talk to and get guidance to take the next step. I would like to thank Dr. Jennifer Macleod

for her kind support and guidance throughout this work. I kindly acknowledge the help and support I

received from Prof Francesca Iacopi and Prof Jose Alarco.

Part of the data reported in this thesis were obtained at the Central Analytical Research Facility

(CARF) operated by the Institute for Future Environments (IFE) at Queensland University of

Technology (QUT). Access to CARF was supported by generous funding from the Science and

Engineering Faculty, QUT. All CARF staff are appreciated for providing access to laboratory

equipment and training in XPS, SEM, TEM, FIB, Raman spectroscopy and sample preparation. In

particular, I would like to thank Dr. Josh Lipton-Duffin, Dr. Annalena Wolf, Dr. Peter Hines, Dr.

Jamie Riches, and Dr. Llew Rintoul.

Part of data reported in this thesis were undertaken on the Soft X-ray Beamline at the Australian

Synchrotron, part of ANSTO. I kindly acknowledge the support of the Australian Synchrotron and

ANSTO. I thank Dr Anton Tadich at the Australian Synchrotron for his help and support.

I like to thank my team mates Mr Jonathan Bradford, Mr Nima Khoshsirat, and Dr. Bharati

Gupta.

Last but not least, I wish to express my deepest appreciation to my wife and family for their

support during my PhD studies.

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List of Publications

The chapters included in the following thesis are based on articles that have been published in

peer-reviewed scientific journals. Each chapter is presented in a conventional form of a scientific

publication and contains an introduction, experimental details, results and discussions making them

self-contained.

[1] Chapter 4:

M. Amjadipour, J. Macleod, J. Lipton-Duffin, F. Iacopi, and N. Motta. Epitaxial graphene growth on FIB patterned 3C-SiC nanostructures on Si (111): reducing milling damage. Nanotechnology 2017, 28 (34), 345602. DOI: https://doi.org/10.1088/1361-6528/aa752e

[2] Chapter 5:

M. Amjadipour, A. Tadich, J. J. Boeckl, J. Lipton-Duffin, J. Macleod, F. Iacopi, and N. Motta. Quasi free-standing epitaxial graphene fabrication on 3C-SiC/Si(111). Nanotechnology 2018, 29 (14), 145601. DOI: https://doi.org/10.1088/1361-6528/aaab1a

[3] Chapter 6:

M. Amjadipour, J. Macleod, J. Lipton-Duffin, A. Tadich, J. J Boeckl, F. Iacopi, and N. Motta. Electron effective attenuation length in epitaxial graphene on SiC. Nanotechnology 2019, 30 (2), 025704. DOI: https://dx.doi.org/10.1088/1361-6528/aae7ec

Publications not presented in this thesis:

[4] N. Khoshsirat, F. Ali, V. Tiing Tiong, M. Amjadipour, M. Shafiei, H. Wang, N. Motta. Enhancing adhesion and conductivity of Mo based back contact for solar cell applications through incorporation of an ultra-thin Cr Layer. Beilstein Journal of Nanotechnology 2018. 9(1): p. 2700-2707.

[5] Y. Zhao, J. Liu, B. Wang, J. Sha, Y. Li, M. Amjadipour, and N. Motta. Supercapacitor electrodes with remarkable specific capacitance converted from hybrid graphene Oxide/NaCl/Urea Films, ACS Applied Materials & Interfaces 2017, 9(27) p. 22588-22596.

[6] Wang, Bin, J. Liu, Y. Zhao, Y. Li, W. Xian, M. Amjadipour, J. MacLeod, and N. Motta. Role of graphene oxide liquid crystals in hydrothermal reduction and supercapacitor performance. ACS Applied Materials & Interfaces 2016, 8(34) p. 22316-22323.

[7] M. Amjadipour, D. V. Dao, and N. Motta, Combination effect of waviness and vacancy defects on the natural frequency of single walled carbon nanotubes, Journal of Computational and Theoretical Nanoscience 2016, 13(8), p.5031-5036.

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Table of Contents

Keywords ............................................................................................................................................ iii

Abstract ............................................................................................................................................... iv

Statement of Original Authorship ....................................................................................................... vi

Acknowledgment ............................................................................................................................... vii

List of Publications ........................................................................................................................... viii

Chapter 1: Introduction .................................................................................................................... 1

1.1 Background ........................................................................................................................... 1

1.2 Objectives .............................................................................................................................. 2

1.3 Significance and Context....................................................................................................... 3

1.4 Thesis Outline........................................................................................................................ 4

1.5 References ............................................................................................................................. 5

Chapter 2: Literature Review ........................................................................................................... 7

2.1 Graphene ............................................................................................................................... 7

2.2 Synthesis Methods ................................................................................................................. 9

2.3 Nanoscale Graphene Fabrication ......................................................................................... 17

2.4 Free-Standing Epitaxial Graphene on SiC .......................................................................... 22

2.5 Inelastic Mean Free Path in Epitaxial Graphene ................................................................. 25

2.6 Literature Review Summary ............................................................................................... 27

2.7 References ........................................................................................................................... 28

Chapter 3: Methodology ................................................................................................................ 39

3.1 Experimental Data ............................................................................................................... 39

3.2 Instrumentation .................................................................................................................... 41

3.3 Refrences ............................................................................................................................. 49

Chapter 4: Graphene Growth on FIB Patterned 3C-SiC Nanostructures on Si (111) ................... 52

4.1 Abstract ............................................................................................................................... 52

4.2 Introduction ......................................................................................................................... 54

4.3 Experimental Details ........................................................................................................... 56

4.4 Results and Discussions ...................................................................................................... 57

4.5 Conclusions ......................................................................................................................... 65

4.6 Acknowledgments ............................................................................................................... 65

4.7 References ........................................................................................................................... 66

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4.8 Supporting Information ....................................................................................................... 71

Chapter 5: Free-Standing Graphene on 3C-SiC/Si(111) ............................................................... 76

5.1 Abstract ............................................................................................................................... 76

5.2 Introduction ......................................................................................................................... 79

5.3 Experimental Details ........................................................................................................... 80

5.4 Results and Discussions ...................................................................................................... 82

5.5 Conclusions ......................................................................................................................... 92

5.6 Acknowledgments ............................................................................................................... 93

5.7 References ........................................................................................................................... 93

5.8 Supporting Information ....................................................................................................... 98

Chapter 6: Electron Effective Attenuation Length in Epitaxial Graphene on SiC ...................... 102

6.1 Abstract ............................................................................................................................. 102

6.2 Introduction ....................................................................................................................... 105

6.3 Experimental Details ......................................................................................................... 107

6.4 Results and Discussions .................................................................................................... 108

6.5 Conclusions ....................................................................................................................... 114

6.6 Acknowledgments ............................................................................................................. 115

6.7 References ......................................................................................................................... 115

6.8 Supporting Information ..................................................................................................... 120

Chapter 7: Conclusions and Future Research .............................................................................. 126

7.1 Conclusions ....................................................................................................................... 126

7.2 Future Research ................................................................................................................. 127

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List of Figures

Figure 1-1. Minimum feature size trend in semiconductor industries [2]. .......................................... 1

Figure 2-1. Graphene’s honeycomb structure (a) the ideal lattice structure of graphene with two sublattices A and B, (b) reciprocal lattice of single layer graphene [1]. .............................................. 8

Figure 2-2. (a) Graphene band structure calculated by ab initio, (b) schematic of the Fermi surface of graphene, (c) the two dimensional tight binding energy surface of graphene [13]. ........................ 9

Figure 2-3. Cross-sectional demonstration of 3C and 6H SiC polytypes. 3C polytype is shown parallel to (121) plane and 6H is parallel to (1120) plane. The cubic (3C) polytype has a linear stacking, and 6H polytype has six bilayers in which three of them are in opposite direction. Depending on the depth of the direction change, three different stacking sequences can be formed: S1 (CACBABC), S2 (BCACBAB) and S3 (ABCACBA) [38]. ........................................................ 12

Figure 2-4. AFM images of (a) initial surface of 6H-SiC, (b) graphene on 6H-SiC grown by annealing in UHV at 1280 ˚C, (c) graphene on 6H-SiC grown in a furnace with Ar atmosphere by annealing at 1650 ˚C [39]. .................................................................................................................. 13

Figure 2-5. 3C-SiC and 6H-SiC structure comparison; blue and black balls represent Si and C atoms, respectively [57]. .................................................................................................................... 15

Figure 2-6. Graphene grown on 3C-SiC/Si(111) surface after annealing at 1250 (a) STM image 25 × 52 nm2 (0.05 V, 0.1 nA), inset shows the FTs of the image, (b) STM image of 4 × 52 nm2 showing graphene honeycomb structure (-0.05 mV, 0.1 nA) [62]. ................................................... 15

Figure 2-7. Time dependence of normalized XPS C1s intensities from graphene overlayer on SiC/Si(111) [65]. ................................................................................................................................ 16

Figure 2-8. Schematic of the metal mediated epitaxial graphene growth on 3C-SiC/Si, (a) a thin film of 3C-SiC/Si can have (100) or (111) orientation, (b) metal catalyst layers (Cu and Ni) deposited, (c) annealing the sample to 1100 °C leads to graphitization, the intermixed layer can be later removed [66]. ..................................................................................................................................... 17

Figure 2-9. STM images showing the surface morphology after graphene growth: (a), (d) show the surface condition of the unpolished 250 nm thick 3C-SiC/Si(111); (b), (e) depict the surface morphology of unpolished 1 µm thick 3C-SiC/Si(111); (c), (f) are for the polished 1 µm thick 3C-SiC/Si(111) samples. Top images show a 5 × 5 µm2 area and bottom images represent a 1 × 1 µm2 area. All the images are taken with biased voltage of 2 V with various currents [69]. ..................... 17

Figure 2-10. Epitaxial graphene produced by Berger et al [72] (A) LEED pattern of the grown graphene, (B) AFM image indicating the terraces, (C) STM image of a monolayer epitaxial graphene (Vbias=-0.8 V, I=100 pA), (D) STM image of the interface reconstruction beneath grown graphene after lithography, (E) SEM image of the patterned epitaxial graphene, (F) EFM of the patterned epitaxial graphene [72]. ...................................................................................................... 18

Figure 2-11. Work done by Han et al [82], (a) AFM image of fabricated graphene nanoribbons contacted by metal electrodes, (b) SEM image of the fabricated device with parallel ribbons, (c) SEM image of the device fabricated with different orientation of the ribbons, (d)-(f) conductance of the ribbons with respect to gate voltage [82]. .................................................................................... 19

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Figure 2-12. Nanoscale graphene synthesis via chemical methods. (a) Yellow graphitic precursor and the final powder of produced graphene nanoribbons [90]. (b) A network of graphene ribbons dispersed in a solution imaged by SEM. (c) 60 nm-wide nanoribbon imaged via TEM [91]. .......... 20

Figure 2-13. (a) A schematic diagram demonstrating the process to fabricate graphene on SiC microbeams on Si via metal mediated growth. SEM images showing graphene covered 3C-SiC microstructures (b) bridges and (c) cantilevers [83]. ......................................................................... 21

Figure 2-14. (a) AFM topography image showing defects created in graphene on SiC sample after being exposed to moderate Ga+ ion dose - 104 ions/dot, (b) phase image, (c) line profile data from (a), (d) AFM topography image of the sample after being exposed to large Ga+ ion dose - 106 ions/dot, (e) phase image, (f) line profile of defects shown in (d) [96]. ............................................ 22

Figure 2-15. Schematic models of (a) buffer layer on SiC (b) epitaxial monolayer graphene; after hydrogen intercalation process they convert to (c) free-standing monolayer graphene (d) bilayer free-standing graphene, respectively [116]. ....................................................................................... 23

Figure 2-16. (a) C 1s and (b) Si 2p core level spectra showing a fully H-intercalated bilayer graphene sample (bottom spectra) and the hydrogen desorption process by annealing [116]. ......... 24

Figure 2-17. STM images (a) monolayer graphene, (b) after a small hydrogen exposure, (c) after complete intercalation process showing a complete coverage [117]. ................................................ 25

Figure 2-18. IMFP results for graphite comparing optical based calculation results, TPP-2M equation, experimental data using elastic peak electron spectroscopy by Lesiak et al [141] and Tanuma et al [130, 142]. .................................................................................................................... 26

Figure 2-19. (a) IMFP values for graphene samples derived from AES measurements and compared to the predictions by TPP-2 formula. (b) An average value of IMFP from all the graphene samples with different thicknesses [148]. ........................................................................................................ 27

Figure 3-1. (a) Schematic of the patterned 3C-SiC/Si(111) samples, (b) SEM image of a typical structure milled in 3C-SiC/Si(111). ................................................................................................... 40

Figure 3-2. STM images of 3C-SiC/Si(111) sample after graphene growth (a) without hydrogen etching, (b) with hydrogen etching procedure [7]. ............................................................................. 41

Figure 3-3. (a) Silicon atoms leaving the sample because of annealing at 1200-1300 °C, (b) a review of the steps taken to grow graphene in UHV. .................................................................................... 41

Figure 3-4. A typical FEI Quanta 3D FIB/SEM system [8]. ............................................................. 42

Figure 3-5. SEM image of the lift out procedure to prepare a TEM lamella using a Dual Beam system................................................................................................................................................. 43

Figure 3-6. UHV Omicron multiprobe system [5]. ............................................................................ 44

Figure 3-7. SiC sample during annealing by direct current heating in the analysis chamber of UHV Omicron system. From the left to the right, pointing at the sample, it is possible to see: (1) the terminal part of the X-ray source - DAR 400, (2) the electron analyzer - Sphera II -7/1 and (3) the SEM - SEM 20. .................................................................................................................................. 45

Figure 4-1. (a) STM image (Vbias= -1.4 V, I = 0.3 nA) of the surface after 40 minutes atomic hydrogen etching at 1000 ˚C, (b) XPS of the C1s region, showing the presence of three components attributed to the buffer layer, graphene (C-C) and SiC. ..................................................................... 58

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Figure 4-2. (a) SEM image of the FIB milled structures, (b) HIM image showing the surface morphology after the graphene growth on the structures - the black square show the typical area used for roughness calculation, (c) HIM image showing the surface morphology after the graphene growth far from the structures, (d) EDX map indicating Ga implantation on the sample, where the green color represents Ga, (e) Raman spectra: blue line, acquired at the location of the blue circle in panel (b); green line, acquired on green circle in panel (c), (f) STM image (Vbias= -1.6 V, I = 0.9 nA) showing the morphology of surface after graphene growth far from the structures (panel (c)), and the quasi 6×6 periodicity due to the interface corrugation [46] (1.8 nm, marked by a red lozenge) in the inset (Vbias= -1.2 V, I = 0.8 nA)................................................................................. 59

Figure 4-3. Schematic diagram of the procedure leading to damage on nanostructures: (a) pristine thin film of 3C-SiC/Si (111), (b) milling structures by FIB, (c) high temperature annealing in UHV which leads to binding of the residuals to the surface and disturbs graphene growth. ...................... 60

Figure 4-4. Schematic of the modified procedure: (a) deposition of a silicon protective layer in UHV, (b) patterning by FIB, (c) graphene growth in UHV. .............................................................. 61

Figure 4-5. (a) XPS spectrum of Si 2p after silicon deposition, (b) STM image (Vbias= 2 V, I = 0.8 nA) on the silicon-protected sample after the second round of atomic hydrogen etching, (c) XPS spectrum of C1s after graphene growth on the silicon coated sample, (d) STM image (Vbias=2 V, I =0.8 nA) after graphene growth with a high resolution image in the inset showing the quasi 6×6 periodicity [46] (Vbias= -1 V, I = 0.3 nA). .......................................................................................... 63

Figure 4-6. (a) HIM image of the nanostructures after annealing at 1250 ˚C using the modified procedure with silicon mask - black square shows the typical area used for roughness calculation, (c) Raman spectra: blue line, acquired at the location of the blue circle in panel (a); green line shows the spectrum acquired ~ 3 µm away from the structures. ....................................................... 64

Figure 4-7. XPS survey spectrum of sample after (a) degassing, (b) atomic hydrogen etching, and (c) graphene growth. .......................................................................................................................... 73

Figure 4-8. SRIM simulation (Ga ions, 30 keV, 50000 particles) indicates that the Si layer does not alter the ions interactions or trajectories in the solid (a) without Si cap layer (b) with the Si cap layer. ................................................................................................................................................... 73

Figure 4-9. XPS spectrum of Si 2p: (a) after atomic hydrogen etching, (b) silicon deposition, (c) milling by FIB and second atomic hydrogen etching, (d) final graphene growth. ............................ 74

Figure 4-10. (a) SEM image showing the area covered by the clamp of the sample holder which was not coated by silicon. (b) Higher magnification HIM image showing that the surface is covered by the silicon thin film. (c) Atomic force microscopy (AFM) image taken from the area coated by Si indicating its uniform coverage at the micron scale, where only typical SiC features are present. The inset shows a higher-resolution image with a line profile taken on the region indicated by the yellow line; the variation in height across the terrace is less than 0.5 nm. AFM images were taken using an NT-MDT Solver Pro microscope equipped with an NT-MDT NSG30 cantilever and operated in non-contact mode. .............................................................................................................................. 74

Figure 5-1. C 1s core-level photoemission spectrum at 330 eV photon energy (a) as grown graphene (b) after hydrogen intercalation (c) after hydrogen desorption by annealing to 700 °C (d) after annealing to 850 °C. Si 2p core-level photoemission spectrum at 150 eV photon energy (e) as grown graphene (f) after hydrogen intercalation (g) after hydrogen desorption by annealing to 700 °C (h) after annealing to 850 °C. ....................................................................................................... 85

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Figure 5-2. Core-level photoemission spectrum of (a) C 1s at 330 eV photon energy, (b) Si 2p at 150 eV photon energy. ....................................................................................................................... 86

Figure 5-3. LEED pattern (a) after graphene growth (b) after H intercalation. ................................. 87

Figure 5-4. C 1s NEXAFS spectrum for monolayer graphene (a) full spectrum (b) σ* peak region at normal incidence angle (c) π* peak region at grazing incidence angle. ............................................. 89

Figure 5-5. C 1s NEXAFS spectrum for bilayer and three-layers graphene (a) σ* peak region at normal incidence angle, for bilayer graphene sample (b) π* peak region at grazing incidence, for bilayer graphene sample (c) σ* peak region at normal incidence angle, for three-layer graphene sample (d) π* peak region at grazing incidence angle, for three-layer graphene sample. .................. 90

Figure 5-6. C 1s NEXAFS differential spectrum made of H-intercalation spectrum –as grown graphene one (a) π* peak region at grazing incidence angle, (b) σ* peak region at normal incidence angle. .................................................................................................................................................. 91

Figure 5-7. Graphical representation of H-intercalation (a) monolayer graphene formed with the buffer layer on SiC (b) free-standing bilayer graphene fabricated as a result of the H-intercalation. ............................................................................................................................................................ 92

Figure 5-8. C 1s core-level photoemission spectrum at 330 eV photon energy before and after H-intercalation (a) monolayer graphene (b) Bilayer graphene. ............................................................. 99

Figure 5-9. C 1s core-level photoemission spectrum at 330 eV photon energy for bilayer graphene after H-intercalation and being exposed to ambient conditions for 5 days. ....................................... 99

Figure 5-10. LEED pattern (a) after H-intercalation (b) after being exposed to ambient conditions for 5 days. ......................................................................................................................................... 100

Figure 5-11. C 1s NEXAFS spectrum after annealing to 1000 °C (a) full spectrum (b) σ* peak region at normal incidence angle (c) π* peak region at grazing incidence angle. ............................ 101

Figure 5-12. C 1s NEXAFS spectrum before and after H-intercalation (a) bilayer graphene (b) three-layer graphene sample. ........................................................................................................... 101

Figure 6-1. (a) Si 2p spectra for the SiC reference sample and the graphene/SiC sample indicating the intensity decrease. (b) Transmission with respect to the photon energies, points represent the experimental values fitted by an exponential equation. ................................................................... 109

Figure 6-2. PES C 1s spectrum of graphene/SiC measured with different photon energies. .......... 110

Figure 6-3. TEM image showing that the sample has the coverage of two graphene like layers (first layer corresponds to the buffer layer and the second one is graphene supported by the PES data).111

Figure 6-4. EAL values measured in the present work for monolayer graphene/buffer layer and bilayer free-standing graphene compared with EAL values measured using AES for exfoliated graphene transferred to SiO2 substrate by Xu et al [22] for monolayer graphene (ML) and averaged data over bilayer and three layer graphene. IMFP values for graphite estimated by TPP-2M model [11] and experimentally measured using EPES by Tanuma et al [40] are reported. The solid lines represent the fitting of the data using the modified Beth equation [18]. ......................................... 112

Figure 6-5. C 1s spectra of graphene/SiC sample with buffer layer. ............................................... 121

Figure 6-6. EALvariation for monolayer graphene plus buffer layer due to different layer spacing values [7, 8]. The solid lines represent the fitting of the data using the modified Beth equation. ... 122

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Figure 6-7. (a) A model representing monolayer graphene plus the buffer layer on SiC, (b) a model showing the effect of H-intercalation converting the sample to a bilayer free-standing graphene, (c) C 1s spectra indicating the elimination of the buffer layer components after H-intercalation. ....... 124

Figure 7-1. A possible configuration to fabricate a field effect transistor using the graphene grown on the SiC nanostructures. ............................................................................................................... 128

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List of Tables

Table 3-1. Available pumps in the UHV multiprobe system ............................................................. 45

Table 4-1. Roughness calculated on 1×1 µm2 area STM images at different locations and on samples with and without the Si protective layer. ............................................................................. 64

Table 4-2. Raman data of graphene grown on 3C-SiC/Si. ................................................................. 75

Table 5-1. Dichroic ratio (DR) calculated for the samples before and after H-intercalation. ........... 92

Table 5-2. Fitting results for the core-level photoemission spectrum of binding energy (BE) position (±0.2 eV), full-width at half-maximum (FWHM), and relative intensity (peak areas). ................... 100

Table 6-1. Si 2p peak intensity change for the sample covered with graphene plus buffer layer (I) and the reference sample (I0). .......................................................................................................... 122

Table 6-2. Constant parameters of the modified version of the Bethe equation calculated for the fittings in Figure 6-4. ....................................................................................................................... 122

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List of Acronyms

UHV: Ultra-High Vacuum

FIB: Focused Ion Beam

STM: Scanning Tunneling Microscope

XPS: X-ray Photoelectron Spectroscopy

PES: Photoelectron Spectroscopy

AFM: Atomic Force Microscope

HIM: Helium Ion Microscope

SEM: Scanning Electron Microscope

TEM: Transmission Electron Microscope

CMP: Chemically Mechanically Polished

NEXAFS: Near Edge X-ray Absorption Fine Structure

LEED: Low Energy Electron Diffraction

IMFP: Inelastic Mean Free Path

GO: Graphene Oxide

CNTs: Carbon Nanotubes

CVD: Chemical Vapor Deposition

SRIM: Stopping and Range of Ions in Matter

ARPES: Angle-Resolved Photoemission Spectroscopy

LEEM: Low Energy Electron Microscopy

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Chapter 1: Introduction

1.1 BACKGROUND

One of the fastest increasing trends in the modern world is the miniaturization of advanced

devices. The size of the smallest element in the electronic circuits (node) is rapidly reaching the

atomic scale, following the well-known prediction of “Moore’s law” [1]. Figure 1-1 shows how the

minimum size of transistor elements and interconnects has dramatically changed over years [2]. At

this point any increase in performance is most likely to come from the exploitation of the quantum

properties; it is known that two-dimensional (2D) or one dimensional (1D) materials show

extraordinary properties. Amongst these materials, graphene stands out due to its extremely high

mechanical strength [3], high electrical mobility [4], ease of functionalization [5], large surface-to-

mass ratio [6] and mass production capability [7].

Figure 1-1. Minimum feature size trend in semiconductor industries [2].

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Graphene, due to its extraordinary properties, is rapidly becoming very appealing for a variety

of applications such as electronics and sensing [8-13]. Employing patterning techniques for

engineering graphene dimensions is emerging as a vital step towards its applications. A considerable

literature has grown up in order to explore different pathways for nanoscale graphene fabrication [14-

17].

There are several ways available to produce graphene, and the most common ones include

mechanical exfoliation [18], chemical reduction of graphene oxide (GO) [5], unzipping carbon

nanotubes (CNTs) [19], chemical vapor deposition (CVD) [20], and Si sublimation by annealing SiC

[21]. The latter technique is capable of wafer-size graphene production, which provides a solid

platform for the future use of graphene in the semiconductor industry, so in this research we have

used this growth procedure. Since bulk SiC is expensive, an alternative has also been explored in the

cheaper 3C-SiC/Si epitaxial system [22]. 3C-SiC/Si wafers can be produced in larger dimensions

compared to bulk SiC and are compatible with current semiconductor industry processes.

This thesis aims at exploring a different approach to fabricate nanoscale graphene on 3C-SiC

in ultra-high vacuum (UHV) and improving the properties of graphene by employing atomic

hydrogen intercalation to separate graphene from the SiC substrate. An improved value of the

electrons attenuation in epitaxial graphene was obtained using X-ray photoelectron spectroscopy at

different photon energies, providing an important tool to determine the number of graphene layers on

SiC.

1.2 OBJECTIVES

This thesis explores epitaxial graphene fabrication on 3C-SiC/Si(111) substrates. A range of

characterization techniques including scanning electron microscopy (SEM), transmission electron

microscopy (TEM), photoelectron spectroscopy (PES), near edge X-ray absorption fine structure

spectroscopy (NEXAFS), low energy electron diffraction (LEED), scanning tunneling microscopy

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(STM) are employed. A particular focus of this work is to explore a different approach to fabricate

nanoscale graphene on 3C-SiC/Si(111) substrates and to improve its properties by atomic hydrogen

exposure. In addition, electron behavior inside graphene is explored.

The research objectives are:

1. Epitaxial graphene fabrication on FIB patterned 3C-SiC/Si(111) substrates,

2. Elimination of the buffer layer for epitaxial graphene on 3C-SiC/Si(111) substrates

using hydrogen intercalation,

3. Measuring electrons inelastic mean free path (IMFP) in epitaxial graphene on 3C-

SiC/Si(111) substrates.

1.3 SIGNIFICANCE AND CONTEXT

Epitaxial graphene growth on SiC has been recognized as a promising procedure to synthesize

graphene. Nanoscale graphene fabrication is vital for its application in electronics and sensing. The

effect of patterning SiC substrate prior to graphene growth has rarely been investigated before. This

thesis explores the possibility of patterning SiC substrate using FIB prior to the growth process aiming

at developing a new procedure to fabricate nanoscale graphene. 3C-SiC/Si(111) substrate was chosen

instead of bulk SiC to reduce the substrate cost making it appealing to industries. This procedure is

discussed in chapter 4. Later, the effectiveness of hydrogen intercalation procedure in eliminating the

buffer layer in epitaxial graphene on 3C-SiC/Si(111) substrates is investigated. The buffer layer

adversely affects graphene’s electronic properties. The success of the hydrogen intercalation process

is presented in Chapter 5.

Graphene is the subject of many electron-collection measurements such as PES, LEED, Auger

electron spectroscopy and electron microscopy making a precise understanding about electron

behavior inside graphene vital for accurate data analysis. Therefore, a direct measurement of the

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electron effective attenuation length (EAL) as an estimation of IMFP in epitaxial graphene on 3C-

SiC/Si(111) is conducted and reported in Chapter 6.

1.4 THESIS OUTLINE

This PhD thesis is constructed as following:

Chapter 2 explores general information about graphene, and presents a literature review of the

topic. Different graphene synthesis methods are reported and in particular epitaxial graphene growth

on SiC is discussed in more detail as this is the method of choice for graphene fabrication in the

present work. Research progress regarding nanoscale graphene fabrication, hydrogen exposure effect

on epitaxial graphene, and inelastic mean free path (IMFP) in graphene is explored as well.

Chapter 3 presents detailed information about the experimental procedures and instruments

employed to conduct this research.

Chapter 4 presents a new procedure developed here to use focused ion beam (FIB) milling to

fabricate nanoscale graphene. It explores the effect of Ga ion milling of SiC on graphene growth and

the suggested method to prevent milling damages.

Chapter 5 provides information about use of hydrogen to eliminate the carbon rich layer

partially bonded to the SiC substrate at the interface of SiC and graphene commonly referred to as

the buffer layer. It demonstrates that the buffer layer can be fully eliminated using hydrogen

intercalation.

Chapter 6 presents electron effective attenuation length (EAL) measurement as an estimation

for inelastic mean free path (IMFP) in epitaxial graphene fabricated on SiC. It provides experimental

values estimating IMFP in graphene and demonstrates that the current theoretical and experimental

values for graphite under-predict the IMFP for graphene.

Chapter 7 summarizes the findings of this PhD project and recommends possible research

directions arising from this work.

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1.5 REFERENCES

1. S. Thompson and S. Parthasarathy, Moore's law: the future of Si microelectronics. Materials Today, 2006. 9(6): p. 20-25.

2. M.T. Bohr, Nanotechnology goals and challenges for electronic applications. IEEE Transactions on Nanotechnology, 2002. 1(1): p. 56-62.

3. C. Lee, X. Wei, J.W. Kysar, and J. Hone, Measurement of the elastic properties and intrinsic strength of monolayer graphene. Science, 2008. 321(5887): p. 385-388.

4. A.K. Geim and K.S. Novoselov, The rise of graphene. Nature Materials, 2007. 6(3): p. 183-191.

5. S. Park and R.S. Ruoff, Chemical methods for the production of graphenes. Nature Nanotechnology, 2009. 4(4): p. 217-224.

6. A. Peigney, C. Laurent, E. Flahaut, R. Bacsa, and A. Rousset, Specific surface area of carbon nanotubes and bundles of carbon nanotubes. Carbon, 2001. 39(4): p. 507-514.

7. F. Bonaccorso, A. Lombardo, T. Hasan, Z. Sun, L. Colombo, and A.C. Ferrari, Production and processing of graphene and 2d crystals. Materials Today, 2012. 15(12): p. 564-589.

8. Y.M. Lin, C. Dimitrakopoulos, K.A. Jenkins, D.B. Farmer, H.Y. Chiu, A. Grill, and P. Avouris, 100-GHz transistors from wafer-scale epitaxial graphene. Science, 2010. 327(5966): p. 662-662.

9. C. Berger, Z. Song, X. Li, X. Wu, N. Brown, C. Naud, D. Mayou, T. Li, J. Hass, A.N. Marchenkov, E.H. Conrad, P.N. First, and W.A. De Heer, Electronic confinement and coherence in patterned epitaxial graphene. Science, 2006. 312(5777): p. 1191-1196.

10. M. Sprinkle, M. Ruan, Y. Hu, J. Hankinson, M. Rubio-Roy, B. Zhang, X. Wu, C. Berger, and W.A. De Heer, Scalable templated growth of graphene nanoribbons on SiC. Nature Nanotechnology, 2010. 5(10): p. 727-731.

11. A. Celis, M. Nair, A. Taleb-Ibrahimi, E. Conrad, C. Berger, W. De Heer, and A. Tejeda, Graphene nanoribbons: fabrication, properties and devices. Journal of Physics D: Applied Physics, 2016. 49(14): p. 143001.

12. M. Terrones, A.R. Botello-Méndez, J. Campos-Delgado, F. López-Urías, Y.I. Vega-Cantú, F.J. Rodríguez-Macías, A.L. Elías, E. Muñoz-Sandoval, A.G. Cano-Márquez, J.-C. Charlier, and H. Terrones, Graphene and graphite nanoribbons: morphology, properties, synthesis, defects and applications. Nano Today, 2010. 5(4): p. 351-372.

13. Z. Li and F. Chen, Ion beam modification of two-dimensional materials: Characterization, properties, and applications. Applied Physics Reviews, 2017. 4(1): p. 011103.

14. R. Balog, B. Jørgensen, L. Nilsson, M. Andersen, E. Rienks, M. Bianchi, M. Fanetti, E. Lægsgaard, A. Baraldi, and S. Lizzit, Bandgap opening in graphene induced by patterned hydrogen adsorption. Nature Materials, 2010. 9(4): p. 315-319.

15. M. Dvorak, W. Oswald, and Z. Wu, Bandgap opening by patterning graphene. Scientific Reports, 2013. 3: p. 1-7.

16. J. Hicks, A. Tejeda, A. Taleb-Ibrahimi, M. Nevius, F. Wang, K. Shepperd, J. Palmer, F. Bertran, P. Le Fevre, and J. Kunc, A wide-bandgap metal-semiconductor-metal nanostructure made entirely from graphene. Nature Physics, 2013. 9(1): p. 49-54.

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17. I. Palacio, A. Celis, M.N. Nair, A. Gloter, A. Zobelli, M. Sicot, D. Malterre, M.S. Nevius, W.A. De Heer, and C. Berger, Atomic structure of epitaxial graphene sidewall nanoribbons: flat graphene, miniribbons, and the confinement gap. Nano Letters, 2014. 15(1): p. 182-189.

18. K.S. Novoselov, A.K. Geim, S.V. Morozov, D. Jiang, Y. Zhang, S.V. Dubonos, I.V. Grigorieva, and A.A. Firsov, Electric field effect in atomically thin carbon films. Science, 2004. 306(5696): p. 666-669.

19. L. Jiao, L. Zhang, X. Wang, G. Diankov, and H. Dai, Narrow graphene nanoribbons from carbon nanotubes. Nature, 2009. 458(7240): p. 877-880.

20. S. Bae, H. Kim, Y. Lee, X. Xu, J.-S. Park, Y. Zheng, J. Balakrishnan, T. Lei, H.R. Kim, and Y.I. Song, Roll-to-roll production of 30-inch graphene films for transparent electrodes. Nature Nanotechnology, 2010. 5(8): p. 574-578.

21. A. Van Bommel, J. Crombeen, and A. Van Tooren, LEED and Auger electron observations of the SiC (0001) surface. Surface Science, 1975. 48(2): p. 463-472.

22. A. Ouerghi, A. Kahouli, D. Lucot, M. Portail, L. Travers, J. Gierak, J. Penuelas, P. Jegou, A. Shukla, and T. Chassagne, Epitaxial graphene on cubic SiC (111)/Si (111) substrate. Applied Physics Letters, 2010. 96(19): p. 191910.

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Chapter 2: Literature Review

2.1 GRAPHENE

Graphene is a two dimensional allotropic form of carbon, with a hexagonal lattice made of

carbon-carbon bonds; the lattice structure is shown in figure 2-1. The atoms are sp2 bonded, and they

are densely packed in a hexagonal lattice structure where the bond distance is 0.142 nm. Graphene’s

lattice can be described by two lattice vectors 𝐚𝐚𝟏𝟏and 𝐚𝐚𝟐𝟐 shown in figure 2-1a. These lattice vectors

can be described as:

𝐚𝐚𝟏𝟏 =a2

1,√3 (1)

𝐚𝐚𝟐𝟐 =a2−1,√3 (2)

where 𝑎𝑎 = |a1| = |a2| = 0.246 𝑛𝑛𝑛𝑛. The sp2 bond between A and B atoms in the graphene lattice

(figure 2-1) creates a strong interatomic coupling. Graphene lattice consists of two sublattices, shown

by red and black circles in figure 2-1a. All the atoms in the graphene sublattices are carbon atoms.

The similarity in graphene sublattice atoms is referred to as sublattice symmetry. This particular

symmetry makes graphene special compared to the other 2D materials such as boron nitride. The

hexagonal reciprocal lattice of graphene is shown in figure 2-1b by the red dots [1]. This reciprocal

lattice can be described by the vectors b1 and b2 shown in figure 2-1b. The first Brillouin zone of

graphene is shown in the figure marked by the blue hexagon. The center of the first Brillouin zone

and the corners of the hexagons are the high symmetry points denoted by Γ and Ki (i=+,-), but from

these six high symmetry points located on the corners, two points (K+ and K-) are different.

Furthermore graphene is the foundation of some of the other important carbon allotropes. It is the

basic building element of graphite and carbon nanotubes (CNTs) [2].

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Figure 2-1. Graphene’s honeycomb structure (a) the ideal lattice structure of graphene with two sublattices A and B, (b)

reciprocal lattice of single layer graphene [1].

Graphene’s honeycomb lattice structure provides extraordinary properties such as remarkably

high electronic and thermal transport, exceptional mechanical strength and optical transparency [3,

4]. In terms of mechanical properties, graphene is the strongest material ever measured, with a tensile

strength of 130 GPa and elastic modulus of approximately 1 TPa [5]. The importance of graphene

has been proven by research carried over the past few years [6-10]. Further evidence showing the

significance of graphene is the amount of funding allocated to related research by government

agencies worldwide. For instance a funding of €1 billion over 10 years by the European Union, $350

million research support by South Korea and a £50 million funding by the United Kingdom [2].

Graphene is a single layer of carbon atoms, but two to ten layers are commonly referred to as

graphene as well [11]. Graphene is a zero-gap semimetal if it is made of less than two layers, with

one type of hole and one type of electron. When the number of graphene layers becomes three or

more, the electronic spectrum gets more complex; in this case several types of charge carriers appear.

After 10 layers or more it behaves like graphite. The Quantum Hall Effect (QHE), high carrier

mobility, ballistic electronic transport, and high electrical conductivity are also among the novel

properties of graphene. These fascinating properties can open up a number of new opportunities to

develop state-of-the-art nanoscale devises such as transistors and sensors [4, 7].

The first scientist who calculated the electronic band structure of graphene was Wallace in 1947

[12]. A simple tight binding approximation can be used to calculate the low energy electronic

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structure of an infinite graphene lattice by solving the Schrödinger equation (3) where H and Ψ are

Hamiltonian matrix and the wavefunctions, respectively.

HΨ = E(k) Ψ (3)

It is possible to obtain the band structure of an isolated single graphene layer using ab initio

calculation (figure 2-2a). The most important part of this calculation is that near the K- point, the

energy dispersion is linear, and the E(k) bands intersect at k = 0 (figure 2-2b and c). These intersection

points are called the Dirac points. The Fermi surface consists of six cones near E=0 (figure 2-2c) [13].

Figure 2-2. (a) Graphene band structure calculated by ab initio, (b) schematic of the Fermi surface of graphene, (c) the two dimensional tight binding energy surface of graphene [13].

2.2 SYNTHESIS METHODS

Boehm et al [14, 15] firstly reported synthesis of a suspended monolayer graphite at 1962. Growing

monolayer graphite films on metallic surfaces was quite popular during 1970’s [16, 17]. There are a

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number of methods reported for synthesising graphene, but the most commonly used techniques include

micromechanical exfoliation of highly oriented pyrolytic graphite (HOPG) [18], chemical reduction of

graphite oxide (GO) [19], unzipping of carbon nanotubes (CNTs) [20], chemical vapors deposition (CVD)

[21], and epitaxial growth on a SiC substrate [22, 23]. In this section, the first four techniques will be

discussed briefly, and the last method will be explored in detail, as this method is chosen for the graphene

growth in this work.

2.2.1 Micromechanical exfoliation

The mechanical exfoliation technique was introduced by Geim and Novoselov [24] and is based

on oxygen plasma etching of a highly oriented pyrolytic graphite (HOPG). The HOPG is covered by

a layer of photoresist, which is later baked in order to make way for HOPG to open up [17]. The risen

layers are then removed by using scotch tape and exposure to acetone. The removed flakes are then

captured on the surface of Si/SiO2. This technique is capable of producing graphene samples of up to

few 100 µm2. Although this method has been used for isolating graphene in laboratories, it cannot be

used for mass production because it is very time-consuming and expensive [2].

2.2.2 Chemical reduction of graphene oxide

Another method used to produce graphene is by chemical reduction of graphene oxide (GO)

[14, 15, 25]. This technique is based on a procedure commonly known as Hummer’s method [25]

including sonication of a mixture of graphite and de-ionized water followed by heating it in an oil

bath at the presence of hydrazine hydrate [19, 26]. Use of hydrazine leads to the formation of some

unwanted functional groups such as nitrogen on the graphene surface which adversely affects

graphene’s properties [27, 28].

2.2.3 Unzipping of carbon nanotubes

Unzipping of carbon nanotubes is also used for graphene synthesis. The first step in this

procedure is to suspend the carbon nanotubes in a sulphuric acid (H2SO4) solution for up to 12 hours.

Adding potassium permanganate (KMnO4) to the mixture and heating it to about 60 ˚C is the next

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step. Finally, the mixture is quenched by being exposed to ice (which contains small amount of

hydrogen peroxide H2O2) and filtered by a polytetrafluoroethylene (PTFE) membrane [20]. This

process leads to synthesis of a long strip of nano-scale graphene which is useful in nanoelectronics

[29]. This procedure exposes some critical risks to the environment and human health as a result of

using toxic compounds such as H2O2 and KMnO4.

2.2.4 Chemical vapor deposition

Another methodology frequently used to grow graphene is chemical vapor deposition (CVD).

According to this technique the required carbon atoms for the growth are provided in a gas form in a

furnace kept at temperatures between 600 and 1200 ˚C [2], and normally graphene grows on a

substrate covered by a layer of catalyst (Cu, Ni, Pt). Although it is possible to produce large area

graphene using CVD, it commonly demands the transfer of graphene to another substrate for

applications adversely affecting its properties [30]. The transfer procedure includes a purification

process to eliminate the metal catalyst [30].

2.2.5 Epitaxial growth on SiC

Since 1975 when the graphitization of SiC (0001) was first studied by van Bommel et al [22],

growing epitaxial graphene by Si sublimation on SiC has been the subject of intense research [23, 30-

36]. The growth of graphene is obtained by heating the sample to high temperatures between 1100

and 1400 ˚C which causes Si to leave the surface while the remaining carbon atoms reorganize to

form graphene.

2.2.5.1 SiC crystal

The primitive structural element of SiC crystal is a hexagonal bilayer made of Si and C atoms.

These Si and C atoms are covalently bonded. Stacking variation of the bilayers results in having

different SiC polytypes. There are more than 200 polytypes reported for SiC [37]. These polytypes

are commonly labeled based on the number of bilayers staked in the same direction followed by a

letter representing the related Bravis lattice type: cubic (C), hexagonal (H) and rhombohedral (R)

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such as 3C, 2H, 4H, 6H and 15 R. The only cubic polytype of SiC (3C) is formed when all the bilayers

are stacked with the same orientation in a zinc blende structure (figure 2-3). When the bilayers stack

in an opposite orientation, they create a wurtzite structure. This hexagonal polytype is labeled as 2H.

Another hexagonal polytype is 6H constructed from stacking three SiC bilayers linearly followed by

an orientation change (figure 2-3). For all the SiC polytypes, the Si-C bond length is approximately

1.89 Å and the neighboring Si or C atoms has a distance of about 3.08 Å. The SiC bilayer height is

about 2.5 Å [38]. These SiC polytypes can have C or Si termination.

Figure 2-3. Cross-sectional demonstration of 3C and 6H SiC polytypes. 3C polytype is shown parallel to (121) plane and 6H is parallel to (1120) plane. The cubic (3C) polytype has a linear stacking, and 6H polytype has six bilayers in which three of them are in opposite direction. Depending on the depth of the direction change, three different stacking

sequences can be formed: S1 (CACBABC), S2 (BCACBAB) and S3 (ABCACBA) [38].

2.2.5.2 Graphitization of SiC

Graphene growth using thermal decomposition of SiC can be done either in vacuum or under

atmospheric pressure condition. Bommel et al [22] demonstrated the formation of one graphitic layer

on SiC in UHV condition at 800 ˚C. Berger et al [23] fabricated a multilayer epitaxial graphene on

SiC via high temperature annealing in UHV and performed the first ever transport measurements on

epitaxial graphene on SiC. Emtsev et al [39] at 2009 explored epitaxial graphene growth in Ar

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atmosphere and reported that Ar-assisted growth requires very high temperatures compared to UHV,

but it provides more control over the number of graphene layers. The Si sublimation rate decreases

due to Ar pressure on the surface providing some degree of control over the number of graphene

layers [39]. However, in case of growth in UHV, absence of any atmospheric pressure makes Si

sublimation very easy resulting in an uncontrolled growth. These two different techniques are

compared by Emtsev et al [39], and they concluded that graphene growth in Ar atmosphere leads to

larger crystal size and higher quality compared to UHV growth (figure 2-4). Another suggested way

to decrease Si sublimation rate is use of a Si flux during high temperature annealing [40].

Figure 2-4. AFM images of (a) initial surface of 6H-SiC, (b) graphene on 6H-SiC grown by annealing in UHV at 1280 ˚C, (c) graphene on 6H-SiC grown in a furnace with Ar atmosphere by annealing at 1650 ˚C [39].

De Heer et al introduced a new procedure called controlled confinement sublimation (CCS)

[41]. This method is based on confining SiC in a small carbon vessel in order to further control the

Si sublimation. They demonstrated that using CCS approach it is possible to grow defect-free and

uniform graphene. The most important feature of this method is the control of silicon vapor density

creating a near thermodynamic equilibrium, which is the key for high quality and uniform growth. It

has been also reported that using off axis SiC wafers improves graphene quality and produces larger

domains due to step bunching effects [33].

SiC has a hexagonal lattice structure, which is extremely favorable for graphene growth. SiC

lattices can have two surface terminations: Si-termination, corresponding to the (0001) surface and

C-termination corresponding to the (0001) surface. The surface termination can affect the final

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structure of the grown graphene. The growth over the Si-terminated surface leads to formation of an

interface graphene-like layer which is partially bonded to the substrate. This interface layer is

commonly referred to as the buffer layer and adversely affects graphene’s electronic properties [31,

42]. The buffer layer can be eliminated using hydrogen intercalation process which will be discussed

later. On the other hand, the growth process is faster over the C-terminated surface and since there is

no buffer layer present at the interface to force the orientation, the grown graphene have a variety of

orientations which is not desired for most applications [43, 44].

2.2.5.3 Epitaxial graphene on 3C-SiC/Si(111)

The epitaxial growth of graphene on SiC by high temperature annealing is the only method

capable of producing wafer-scale graphene directly on a semiconducting substrate making it the best

synthesis approach for nanoelectronics purposes. However, bulk SiC wafers are still quite expensive

compared to Si substrates making them undesirable for commercial applications [33, 39]. An

alternative approach to address this issue is using cubic polytype of SiC (3C-SiC) grown on a Si

substrate instead of bulk SiC wafers [36, 45, 46].

Using 3C-SiC/Si wafer not only reduces the substrate cost, it can be produced in larger wafer

dimensions compared to bulk SiC wafers which is very appealing to semiconductor industries.

Although growing high quality 3C-SiC/Si thin films is challenging due to thermal and lattice

mismatch of Si and SiC, significant progress has been made towards producing a uniform and defect-

free film (~10 in) [47-49]. Different orientations of 3C-SiC substrate are available such as (100),

(110), (001), and (111) [36, 50-54]. Among these orientations, 3C-SiC(111) is the preferred one as it

has a hexagonal surface similar to 6H and 4H SiC making epitaxial graphene growth quite similar

[55]; the top four layers are identical to 6H (figure 2-5) [52]. 3C-SiC(111) is also free from anti-phase

boundaries, which can make graphene grow in multiple crystalline orientations [56]. In this thesis,

3C-SiC/Si(111) is used as the preferred substrate for graphene growth.

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Figure 2-5. 3C-SiC and 6H-SiC structure comparison; blue and black balls represent Si and C atoms, respectively [57].

The heteroepitaxial growth of 3C-SiC on Si substrate is commonly performed in a horizontal

hot-wall CVD system at low pressure [58]. During the initial stage of the growth process a thin layer

of SiC (less than 10 nm) is formed on the Si substrate. At this stage, most of the Si atoms required for

the SiC growth are coming from the Si substrate and the C atoms are provided through decomposition

of a hydrocarbon precursor (commonly propane) at about 1000 ˚C. When the thickness of SiC layer

increases, the Si substrate cannot be used as a Si source, therefore, Si atoms are provided using silane

precursors. For further information regarding heteroepitaxial growth of 3C-SiC on Si substrate refer

to [59-61].

Figure 2-6. Graphene grown on 3C-SiC/Si(111) surface after annealing at 1250 (a) STM image 25 × 52 nm2 (0.05 V, 0.1 nA), inset shows the FTs of the image, (b) STM image of 4 × 52 nm2 showing graphene honeycomb structure (-0.05

mV, 0.1 nA) [62].

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Ouerghi et al [50, 51, 62-64] is one of the pioneer groups working on epitaxial graphene

fabrication on SiC/Si thin films. They reported achieving a continuous graphene coverage over 3C-

SiC/Si surface and demonstrated that graphene is grown even on the step edges of the substrate (figure

2-6) [62]. Yazdi et al [55] compared the [36]epitaxial graphene growth on Si face of different SiC

polytypes including 3C, 4H and 6H. They reported strong similarity between epitaxial graphene

growth on 3C- and 4H-SiC [55]. Gupta et al [30, 65] further investigated the epitaxial graphene

growth on 3C-SiC/Si(111) substrate and reported a kinetic model demonstrating how graphene

growth develops with respect to annealing temperature and time (figure 2-7).

Figure 2-7. Time dependence of normalized XPS C1s intensities from graphene overlayer on SiC/Si(111) [65].

An alternative catalyst-based approach for graphitizing of 3C-SiC/Si has also been reported

[66, 67]. This method requires deposition of a metal layer commonly nickel, copper or cobalt on the

3C-SiC/Si wafer followed by annealing to 750 to 1200 °C (figure 2-8). Due to high temperature

annealing SiC reacts with the metallic layer creating a metal silicide causing C atoms to release into

the system. These C atoms reorganize and form graphene during cooling process [66]. This procedure

is capable of producing wafer-scale and good quality graphene, however, it lacks high surface quality

and leads to formation of a rough surface [68].

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Figure 2-8. Schematic of the metal mediated epitaxial graphene growth on 3C-SiC/Si, (a) a thin film of 3C-SiC/Si can have (100) or (111) orientation, (b) metal catalyst layers (Cu and Ni) deposited, (c) annealing the sample to 1100 °C

leads to graphitization, the intermixed layer can be later removed [66].

The surface quality of 3C-SiC/Si thin film has a significant effect on the quality of the grown

graphene [69, 70]. Gupta et al [69] demonstrated that polishing the 3C-SiC/Si substrate improves the

quality and domain size of epitaxial graphene (figure 2-9). Growing epitaxial graphene on a thicker

SiC layer (1µm compared to 250 nm thick layer) results in lower defect densities [69].

Figure 2-9. STM images showing the surface morphology after graphene growth: (a), (d) show the surface condition of the unpolished 250 nm thick 3C-SiC/Si(111); (b), (e) depict the surface morphology of unpolished 1 µm thick 3C-

SiC/Si(111); (c), (f) are for the polished 1 µm thick 3C-SiC/Si(111) samples. Top images show a 5 × 5 µm2 area and bottom images represent a 1 × 1 µm2 area. All the images are taken with biased voltage of 2 V with various currents

[69].

2.3 NANOSCALE GRAPHENE FABRICATION

Fabrication of nanoscale graphene is a necessity for a number of applications such as electronics

and sensing [9, 71-75]. The fact that graphene is a zero-bandgap semimetal is a critical challenge for

its applications in electronics as semiconducting industries rely on a sizeable bandgap [76, 77]. One

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of the suggested ways to create a bandgap for graphene is through quantum confinement by

fabricating graphene nanoribbons [78-81]. Nanoscale graphene fabrication approaches can be

classified to top-down, bottom-up, and combined methods [73]. Top-down methods involve

fabricating nanoscale graphene from a large sheet of graphene via patterning or chemical methods

[82]. Bottom-up approaches involve building nanoscale graphene using small building blocks in a

chemical reactor. Combined methods include patterning substrate and epitaxial growth over the

patterned substrate [74, 83].

Patterning is a key step for nanoscale graphene fabrication, and can be performed using a variety

of techniques such as electron beam lithography [82], chemical etching [84, 85], nanolithography via

scanning tunneling microscopy (STM) [86, 87], and focused ion beam (FIB) milling [88, 89]. Berger

et al [72] explored the effect of patterning epitaxial graphene on the electronic confinement (figure

2-10). Their work relied on patterning epitaxial grown graphene on single crystal SiC using

nanolithography methods. They showed evidence of quantum confinement in graphene nanoribbons

and its effect on altering graphene’s electrical properties [72].

Figure 2-10. Epitaxial graphene produced by Berger et al [72] (A) LEED pattern of the grown graphene, (B) AFM image indicating the terraces, (C) STM image of a monolayer epitaxial graphene (Vbias=-0.8 V, I=100 pA), (D) STM

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image of the interface reconstruction beneath grown graphene after lithography, (E) SEM image of the patterned epitaxial graphene, (F) EFM of the patterned epitaxial graphene [72].

Han et al [82] transferred mechanically exfoliated graphene sheets onto a SiO2/Si substrate and

fabricated lithographically patterned graphene ribbons. They then analyzed their electronic properties

and showed that it is possible to create and engineer energy gaps in graphene nanoribbons by

controlling the width [82]. The graphene nanoribbons can be seen in figure 2-11. For further

information about this technique refer to [82].

Figure 2-11. Work done by Han et al [82], (a) AFM image of fabricated graphene nanoribbons contacted by metal electrodes, (b) SEM image of the fabricated device with parallel ribbons, (c) SEM image of the device fabricated with

different orientation of the ribbons, (d)-(f) conductance of the ribbons with respect to gate voltage [82].

Chemical methods have been used to fabricate nanoscale graphene [90]. Such methods require

graphitic precursors and suitable solutions to create graphene nanoribbons in desired dimensions [90].

These ribbons are commonly synthesized in a solution or in a powder (figure 2-12) [90, 91]. Using

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CNTs as graphitic precursors and employing a chemical agent to unzip their walls is another

technique to fabricate nanoscale graphene. Tao et al [92] produced graphene nanoribbons by

unzipping CNTs and studied their electronic properties by scanning tunneling spectroscopy (STS).

This method allows production of a variety of graphene nanoribbons with different ribbons’ length,

width, and chirality [92].

Figure 2-12. Nanoscale graphene synthesis via chemical methods. (a) Yellow graphitic precursor and the final powder of produced graphene nanoribbons [90]. (b) A network of graphene ribbons dispersed in a solution imaged by SEM. (c)

60 nm-wide nanoribbon imaged via TEM [91].

In 2010, Cai et al [93] introduced a bottom-up procedure to fabricate graphene nanoribbons

with atomic precision. In this method, monomeric precursors such as DBBA react on hot catalytic

metal surfaces (~400 ˚C) and create graphene nanoribbons [93]. Improving their method in a

successive paper they presented a heterojunction made of graphene nanoribbons [94]. However, their

method has difficulties due to the variation of the bandgap resulting from the sensitivity of the gap

energy to the ribbons’ edge termination and dimension. In addition, a too narrow graphene nanoribbon

is not capable of transmitting large currents and the transfer process required for the ribbons to be

used in devices is very damaging [95].

Sprinkle et al [73] firstly suggested a procedure combining the top-down and bottom-up

approaches. They initially patterned some artificial trenches on bulk 4H/6H SiC substrates and later

they fabricated sidewall graphene nanoribbons via high temperature annealing [73]. Cunning et al

[83] followed the same approach by fabricating SiC micro-structures at the wafer-level by

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photolithography and graphitization on this substrate through metal-catalyst-aided method (figure 2-

13).

Figure 2-13. (a) A schematic diagram demonstrating the process to fabricate graphene on SiC microbeams on Si via metal mediated growth. SEM images showing graphene covered 3C-SiC microstructures (b) bridges and (c) cantilevers

[83].

Coating and removal of a resist layer for electron beam lithography is challenging and adversely

affects graphene quality. Employing STM for nanostructuring is very time consuming and

incompatible with industrial procedures. On the other hand, FIB is a flexible and easy to use

instrument for patterning a variety of materials with nanoscale precision. Therefore, a number of

attempts have been made to employ FIB for nanoscale graphene fabrication [96-99]. The typical

process includes the transfer of CVD-grown or mechanically cleaved graphene onto a SiO2 substrate

followed by structuring [88, 97, 100-102]. Prével et al [96] investigated the effect of Ga+ exposure as

a result of FIB patterning on epitaxial graphene grown on bulk 6H-SiC (figure 2-14). Despite

observing some degree of unintended graphene amorphization, they suggested FIB as a promising

method for patterning graphene [96]. Furthermore, Zhang et al [99] explored the optimization of Ga+

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ion beam conditions such as beam current, acceleration voltage, dwell time, and ion dose. They

demonstrated the possibility of graphene patterning in the 15 nm range using their optimum beam

settings [99]. Wang et al [103] studied the damage caused to FIB patterned multilayer graphene using

Raman spectroscopy. They observed defects appearing in graphene crystal as a result of Ga+ ion

exposure concluding that dwell time has a critical role in defect creation [103].

Figure 2-14. (a) AFM topography image showing defects created in graphene on SiC sample after being exposed to moderate Ga+ ion dose - 104 ions/dot, (b) phase image, (c) line profile data from (a), (d) AFM topography image of the sample after being exposed to large Ga+ ion dose - 106 ions/dot, (e) phase image, (f) line profile of defects shown in (d)

[96].

Some of the common ion-beam related damage caused to solids include contamination,

amorphization, and swelling. Such damage is dominantly caused by redeposition of etched atoms or

implantation of the ions into the solid [101, 103-106]. The discussion about the effectiveness of using

FIB milling for graphene nanostructuring is ongoing. Therefore, in this thesis, the use of FIB milling

on manipulating the SiC substrate dimension to grow graphene over FIB-patterned SiC

nanostructures is investigated.

2.4 FREE-STANDING EPITAXIAL GRAPHENE ON SIC

High temperature annealing of SiC converts its topmost layer to an insulating carbon-rich layer,

commonly referred to as the buffer layer, and graphene grows over this layer [30, 42, 57, 65, 68, 107].

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About one-third of carbon atoms in the buffer layer are covalently bound to the SiC substrate [108-

110]. The buffer layer causes significant doping (~1×1013 cm-2) to graphene [31, 111-114], adversely

affecting graphene’s carrier mobility [109, 115]. Therefore, elimination of the buffer layer is

beneficial for epitaxial graphene electronic transport applications.

The elimination of the buffer layer can be performed through breaking the carbon bonds to

silicon within the topmost layer of SiC. A hydrogen intercalation process is suggested by Riedl et al

[116] to convert the buffer layer to a graphene layer. In this process the sample is annealed at ~ 600

˚C in a furnace with molecular hydrogen atmosphere. They demonstrated that hydrogen penetrates

between the buffer layer and the substrate breaking the backbonds between carbon and Si; it also

saturates the dangling Si bonds at topmost layer of SiC substrate. This makes the carbon atoms in the

buffer layer create a pure sp2 bond converting to a graphene layer [116]. Using this procedure they

converted a monolayer graphene with the buffer layer grown on a bulk SiC(0001) to a free-standing

bilayer graphene (figure 2-15) [116]. They investigated the process using LEED, XPS, LEEM and

ARPES. They reported that annealing the H-intercalated sample at 1000 ˚C results in hydrogen

desorption converting free-standing bilayer graphene to a monolayer graphene with the buffer layer

(figure 2-16). Their results indicate that after annealing to about 800 ˚C the buffer-layer-related

components (S1 and S2) strongly appear in the C 1s spectrum.

Figure 2-15. Schematic models of (a) buffer layer on SiC (b) epitaxial monolayer graphene; after hydrogen intercalation process they convert to (c) free-standing monolayer graphene (d) bilayer free-standing graphene, respectively [116].

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Watcharinyanon et al [117] repeated the hydrogen intercalation process with atomic hydrogen

and demonstrated its effectiveness in eliminating the buffer layer. They also demonstrated that the

intercalation process on a monolayer graphene leads to the formation of (√3 × √3) bilayer graphene

islands which slowly expand and cover the whole surface (figure 2-17) [117]. Yu et al [118] reported

the significant success of hydrogen intercalation procedure in improving electrical transport

properties of graphene on 4H-SiC. They also demonstrated the lower quality SiC crystal results in

more graphene/substrate interactions [118]. The hydrogen intercalation process leads to improving

the performance of field-effect transistors fabricated from epitaxial graphene on SiC [119-121].

Figure 2-16. (a) C 1s and (b) Si 2p core level spectra showing a fully H-intercalated bilayer graphene sample (bottom spectra) and the hydrogen desorption process by annealing [116].

Sforzini et al [122] evaluated the interaction level between graphene and its substrate by

calculating and measuring adsorption height of hydrogen-intercalated quasi-free-standing monolayer

graphene. They concluded that hydrogen intercalation of graphene on SiC leads to the lowest

interaction between graphene and its substrate compared to a range of other substrates such as Ir, Ni,

Re and Co, making SiC an ideal substrate for graphene synthesis [122].

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Figure 2-17. STM images (a) monolayer graphene, (b) after a small hydrogen exposure, (c) after complete intercalation process showing a complete coverage [117].

2.5 INELASTIC MEAN FREE PATH IN EPITAXIAL GRAPHENE

Inelastic mean free path (IMFP) is the average distance that an electron moves through a

material before undergoing any energy-loss scattering event [123]. Having an accurate understanding

of the IMFP for materials is crucial for a number of measurement methods including photoelectron

diffraction [124], photoelectron spectroscopy (PES) [125], and Auger electron spectroscopy [126].

A number of theoretical models have been reported to calculate the IMFP in various materials

[127-133]. Tanuma et al reported a series of work calculating IMFPs for a variety of elements in

energy range of 50-2000 eV [127-130, 134-137]. Their calculations are based on an algorithm

developed by Penn [138] using optical data collected from synchrotron radiation studies [139]. They

also introduced a universal equation called Tanuma, Powell, and Penn (TPP-2M) to estimate the

IMFP in different materials in the 50-2000 eV energy range (equations 4-8) [140]. The parameters in

TPP-2M model are calculated from material properties such as atomic weight, density, and number

of valence electrons per atom [134, 140].

𝜆𝜆 = 𝐸𝐸/(𝐸𝐸𝑝𝑝2(𝛽𝛽 𝑙𝑙𝑛𝑛(𝛾𝛾𝐸𝐸) − (𝐶𝐶 𝐸𝐸) + ⁄ (𝐷𝐷 𝐸𝐸2)))⁄ 𝑐𝑐, where (4)

𝛽𝛽 = −0.1 + 0.944𝐸𝐸𝑝𝑝2 + 𝐸𝐸𝑔𝑔2−1 2⁄

+ 0.069𝜌𝜌0.1, (5)

𝐶𝐶 = 1.97 − 0.91 𝑈𝑈, (6)

𝐷𝐷 = 53.4 − 20.8 𝑈𝑈, (7)

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and 𝑈𝑈 = 𝑁𝑁𝑣𝑣 𝜌𝜌 𝑀𝑀⁄ , (8)

where λ is the IMFP, E is the electron energy, Ep is the free-electron plasmon energy, Eg is the band-

gap energy, ρ is the density, Nv is the number of valence electrons per atom and M is the atomic or

molecular weight. Figure 2-18 compares the TPP-2M formula estimation for graphite with the

calculated values based on the optical data and the experimental data measured using elastic peak

electron spectroscopy [141, 142]. From the figure it can be seen that the TPP-2M model matches the

experimental values whereas the calculations based on optical data show a significant variation.

Figure 2-18. IMFP results for graphite comparing optical based calculation results, TPP-2M equation, experimental data using elastic peak electron spectroscopy by Lesiak et al [141] and Tanuma et al [130, 142].

Experimental measurement of IMFPs can be conducted using low-energy electron diffraction

(LEED) [143], X-ray absorption fine structure (XAFS) spectroscopy [144], and photoelectron

spectroscopy (PES) [145]. IMFP estimation is commonly performed using overlayer-film method by

depositing or growing a thin layer of material of interest on a substrate, and then comparing the

substrate peak intensity change as a function of thickness of the deposited layer [146]. Having a

precise estimate of the thickness profoundly affects the accuracy of this method. The deposited or

grown film homogeneity and any possible contamination can significantly affect the measurements.

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Recently, graphene [3, 6, 36, 72, 147] has been studied by a variety of electron-collection-based

instrumental measurements such as PES, LEED, Auger electron spectroscopy and electron

microscopy [30, 72, 148-150]. Precise understanding about IMFP is vital for accurate data

interpretation and analysis in such techniques. However, the significant challenge associated with

IMFP estimation of carbon polymorphs has consistently been reported [127-130, 134]. Tanuma et al

found that their experimental data was about 50% higher than their theoretical estimations (figure 2-

18) [142]. Xu et al [148] studied the IMFP in exfoliated graphene transferred to SiO2/Si substrate

using Auger electron spectroscopy in the 50-500 eV energy range, and used Raman spectroscopy to

estimated graphene film thickness. They found no significant difference between their experimental

values and the theoretical predictions for graphite (figure 2-19).

Figure 2-19. (a) IMFP values for graphene samples derived from AES measurements and compared to the predictions by TPP-2 formula. (b) An average value of IMFP from all the graphene samples with different thicknesses [148].

In case of graphene, the IMFP characterization becomes even more challenging due to the

dominance of interface effects and anisotropies [129]. Yet, not much is known about how IMFPs

change in moving from bulk to 2D materials [148] which is an emerging challenge for 2D materials.

Much more research is needed to have a clear understanding about IMFP in graphene.

2.6 LITERATURE REVIEW SUMMARY

Graphene patterning is vital for future applications. FIB milling is suggested as a flexible and

easy procedure for nanoscale patterning of graphene which may cause unintentional damage to the

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surface through Ga implantation. Patterning is commonly performed after growing graphene and

transferring it to another substrate. Some important questions can therefore be: what happens if one

fabricates the nanostructures first and grow graphene later? Also, how effective FIB is for this

procedure? Is it possible to grow graphene over FIB patterned SiC substrate? All of these questions

are explored and discussed in chapter 4.

Epitaxial graphene on 3C-SiC/Si thin film holds potential for commercial applications of

graphene in electronics. However, the presence of a buffer layer at the interface of SiC and graphene

adversely affects graphene’s properties. Therefore, hydrogen intercalation is suggested to eliminate

this layer on bulk SiC. The question arises whether this procedure works similarly on 3C-SiC/Si thin

film compared to bulk SiC? How effective it is for eliminating the buffer layer on thin films? Is the

buffer layer recoverable by high temperature annealing? Is the free-standing graphene fabricated

using this procedure stable in air? All of these questions are discussed and addressed in chapter 5.

Epitaxial graphene on SiC is exposed to a number of electron-based measurements such as PES,

LEED, Auger electron spectroscopy and electron microscopy. A precise data analysis and

interpretation of these measurements critically depends on having an accurate understanding of

electron IMFP in graphene. There are a number of work available for measuring and estimating the

IMFP for graphite, but very little is known about the effects of interface and anisotropies when

moving from a bulk graphite to a 2D graphene. How much different is IMFP in graphite compared to

2D graphene? Are the theoretical models able to provide a reasonable prediction of IMFP in

graphene? How is the IMFP different in the buffer layer compared to a free-standing graphene layer?

All of these questions are discussed in chapter 6.

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127. S. Tanuma, C.J. Powell, and D.R. Penn, Calculations of electron inelastic mean free paths for 31 materials. Surface and Interface Analysis, 1988. 11(11): p. 577-589.

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144. C.T. Chantler and J.D. Bourke, X-ray spectroscopic measurement of photoelectron inelastic mean free paths in molybdenum. The Journal of Physical Chemistry Letters, 2010. 1(15): p. 2422-2427.

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Chapter 3: Methodology

In this chapter, different experimental procedures and instruments employed to synthesize

graphene are presented and discussed.

3.1 EXPERIMENTAL DATA

3.1.1 3C-SiC sample specification

A polished epitaxial 3C-SiC(111) wafer with thickness of 1 µm grown on a Si(111) substrate

has been used for the graphene growth [1]. This wafer was purchased from Novasic, France. Polishing

3C-SiC surface improves graphene quality, therefore, a polished sample was used [2-4]. The

polishing procedure was performed by Novasic using a chemical and mechanical polishing method

(CMP).

3.1.2 Sample Preparation

Samples were diced to 12×2 mm2 to be compatible with the sample holder dimension. All of

the samples were cleaned by sonication at 40 kHz for 10 minutes in three different liquids (acetone,

isopropanol, and deionised water). The sonication helps to remove the contamination present on the

sample prior to introducing the sample to UHV system.

3.1.3 Patterning

Patterning 3C-SiC/Si(111) was performed using FEI Quanta 200 3D Dual Beam FIB/SEM

system. This instrument is further discussed below. FIB allows the fabrication of arbitrary structure

shapes with nanoscale precision. Different dimensions and shapes were milled with a variety of

depths up to 800 nm, which is the thickness of the SiC film. The typical dimension of the patterned

structures was five structures with width of 500 nm and length of 3 µm (figure 3-1). All of the

patterning was done by 30 keV acceleration voltage, 50% beam overlap and 1 µs dwell time. A

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number of beam currents were explored and used for milling, but the majority of the structures were

milled by 0.1 nA.

Figure 3-1. (a) Schematic of the patterned 3C-SiC/Si(111) samples, (b) SEM image of a typical structure milled in 3C-SiC/Si(111).

3.1.4 Epitaxial Graphene Growth

After inserting the sample into UHV system, the sample was left for a few hours at 600 ˚C to

degas. The degassing procedure is effective in removing contaminants such as water vapor, hydrogen,

and other gas molecules trapped on the sample [5]. Annealing for degassing purposes should be

performed at a temperature in which there is no chance of chemical or structural modification of the

surface. The temperature used commonly for degassing the 3C-SiC/Si sample is in the range of 500-

600 ˚C.

To further improve the surface condition, atomic hydrogen etching was employed. Hydrogen

etching removes native oxides from the surface and helps to flatten the surface [6]. As atomic

hydrogen selectively etches Si atoms from the surface, it leaves a homogenous carbon rich layer

useful to control the growth rate and to improve graphene quality [7]. In this thesis, the atomic

hydrogen etching procedure was conducted at P ~ 5×10-6 mbar, Tsample = 1000 ± 15 °C and 40 W

power using an EFM-H atomic hydrogen source (FOCUS GmbH). Figure 3-2 shows the success of

atomic hydrogen etching procedure in producing a uniform graphene coverage [7].

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Figure 3-2. STM images of 3C-SiC/Si(111) sample after graphene growth (a) without hydrogen etching, (b) with hydrogen etching procedure [7].

During the final annealing for graphene growth, the sample was heated up to 1200-1300 °C for

5-10 minutes. At such high temperatures silicon-carbon bonds break and silicon atoms leave the

surface; the remaining carbon atoms reconstruct and form graphene. This procedure is demonstrated

in figure 3-3.

Figure 3-3. (a) Silicon atoms leaving the sample because of annealing at 1200-1300 °C, (b) a review of the steps taken to grow graphene in UHV.

3.2 INSTRUMENTATION

3.2.1 Focused Ion Beam (FIB)

The milling has been done using a FEI Quanta 200 3D Dual Beam FIB/SEM system (figure 3-

4). These instruments are equipped with two different beams: an electron beam which is normally

used for observation and imaging, and a Ga+ ion beam for structuring and milling purposes. The ion

beam can also be used for imaging, but exposure of the sample to Ga+ ions causes surface damage

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and Ga poisoning. Therefore, it is not desirable for imaging applications. The electron beam is

produced using a tungsten filament source and the ion beam is formed by a Ga liquid metal ion source.

For this study a Ga+ ion beam was used for milling with a beam energy of 30 keV. Different beam

currents were used with 1 µs dwell time and beam overlap of 50%.

Figure 3-4. A typical FEI Quanta 3D FIB/SEM system [8].

The instrument has different settings to define the milling depth of different materials, usually

calibrated by the manufacturer. However, the instrument does not have pre-set rates for SiC.

Therefore, it was necessary to calibrate the milling depth for SiC by measuring the actual milled depth

based on specific ion beam settings. SEM imaging was performed with 10-20 keV beam energy and

a variety of beam currents.

FIB/SEM dual beam systems have been also used for TEM sample preparation. This is a

complex procedure which starts by cutting a thin lamella using FIB and lifting it out using a needle

(figure 3-5). The lamella then was welded to a copper grid using Pt deposition. The transferred sample

then was thinned to about 100 nm thickness to make it transparent to electrons.

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Figure 3-5. SEM image of the lift out procedure to prepare a TEM lamella using a Dual Beam system.

3.2.2 Omicron UHV System

The epitaxial graphene growth has been conducted using an Omicron multiprobe UHV system

with a base pressure of 4×10-11 mbar. This machine has three chambers: prechamber (airlock),

analysis chamber (main chamber), and a variable temperature (VT) chamber (figure 3-6). The

prechamber (airlock) is for introducing a sample into the vacuum. It performs as a middle stage to

drop the pressure from atmospheric to 10-7 mbar range. This chamber has a N2 supply for venting.

After reaching the desired pressure in the prechamber, the sample is transferred to the analysis

chamber by a magnetic arm.

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Figure 3-6. UHV Omicron multiprobe system [5].

The analysis chamber is the largest chamber of the machine and can achieve a base pressure of

4×10-11 mbar. However due to the frequent sample introduction the pressure is commonly in the 10-

10 mbar range. The analysis chamber is also equipped with XPS, SEM, Ar+ sputtering system, atomic

hydrogen source (EFM-H) and e-beam evaporator (EFM 3). The EFM-H atomic hydrogen source

was employed in this project for atomic hydrogen etching. An electron beam evaporator (EFM 3) was

used for silicon deposition. In this evaporator the silicon rod (evaporant) is located in the focus of an

e-beam system. By monitoring the ion flux current, it is possible to control the deposition rate (0.01

to 1 Å/min). The sample can be heated in the manipulator by direct current heating (up to 1600˚C),

resisting heating (up to 600 ˚C) or electron bombardment (up to 1000 ˚C). Figure 3-7 shows the

sample heated to about 1000 ˚C in the analysis chamber.

The VT chamber is mainly used for scanning probe microscopy, operating in a temperature

range between 50 and 500 K. It contains three different microscopes: STM, AFM, and Q-plus (a

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combination of STM and AFM). It also has a gas dozer attached to it which can be used to introduce

small amount of gasses to the sample during microscopy.

Figure 3-7. SiC sample during annealing by direct current heating in the analysis chamber of UHV Omicron system. From the left to the right, pointing at the sample, it is possible to see: (1) the terminal part of the X-ray source - DAR

400, (2) the electron analyzer - Sphera II -7/1 and (3) the SEM - SEM 20.

The vacuum is obtained and maintained with four kind of pumps, working in different pressure

ranges (Table 3-1). A gate valve between the analysis and the VT chamber reduces contamination in

the VT chamber. The analysis and VT chambers are equipped with separate ion and Ti pumps.

Table 3-1. Available pumps in the UHV multiprobe system

Pump Type Pumping Range

Rotary Pump 1 bar to 10-3 mbar

Turbo Pump 10-2 to 10-10 mbar

Ion Getters 10-4 to 10-11 mbar

Titanium Sublimation Pump 10-6 to 10-11 mbar

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An optical pyrometer (IRCON Ultimax UX-20P with emissivity = 0.9) was used to measure

the sample temperature.

3.2.3 X-ray Photoelectron Spectroscopy (XPS)

XPS is an excellent tool for characterizing the chemical composition and the thickness of

graphene on SiC. This technique is based on the photoelectric effect, i.e. extracting an electron bound

to an atom using photons. By measuring the kinetic energy (K.E) of the emitted electrons, it is possible

to obtain the binding energy (B.E.). Binging energy is an element specific property and can be used

to identify elements on the sample. The binding energy of the ejected electron can be calculated by

K. E. = Eph − ∅XPS − B. E. (9)

where ∅XPS is the work function of the analyzer and Eph is the photon energy. Electrons with the

typical kinetic energy in XPS (0-1200 eV) cannot travel more than 10 nm from the surface because

they strongly interact with the other electrons in the solid and lose their energy [9]. This makes XPS

a surface sensitive method.

For this study a non-monochromatized XPS source (DAR 400, Omicron Nanotechnology) has

been used. This source is capable of producing Mg Kα (1253.6 eV) or Al Kα (1486.6 eV) lines with

a power of 300 W. The incident angle for its setting is 65˚ and the photoelectrons are collected at take

–off angle of 90˚. In this thesis, Mg Kα was used. In order to analyze the data CasaXPS [10] and Igor

Pro [11] software have been used. Shirley-type background subtraction was conducted to analyze Si

and C high resolution data. Gaussian-Lorentzian line shape was used for curve fitting of the data.

Error calculation based on Monte Carlo approximation was also performed using CasaXPS software

[10].

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3.2.4 Synchrotron Radiation

Synchrotron-based XPS measurements were conducted at the soft X-ray beamline at the

Australian Synchrotron. The measurements were performed using a SPECS Phoibos 150

hemispherical analyzer, operating at a pass energy of 10 eV.

3.2.5 Scanning Tunneling Microscopy (STM)

Since 1981 when STM was invented [12], it has been attracting a lot of interest for studying

semiconductors. STM is capable of not only imaging the surface with atomic resolution, but also is a

great tool for performing electronic properties measurements [13]. STM employes a probe tip which

is commonly made of W or Pt-Ir alloy. The tip is drived using three perpendicular piezo electric

transducers installed in three different axis: x, y and z. The piezo transducers located in x and y axis

move the tip on the sample’s surface plane, and the one installed in z axis helps the tip to move in

this direction and reveals the surface topography. Depending on the voltage applied to the transducers,

they expand or contract accordingly; this movement enables the tip to move across the sample and

scan the surface.

In my study I used STM installed in the VT chamber of the Omicron multiprobe system. This

microscope does not have three separate piezos, but it takes advantage of a piezo tube. This piezo

tube can move around 1 µm in z axis and around 12 µm in the x and y axes. A bias voltage (V) is set

between the tip and surface. The tunneling current (I) also can be set to define the movement of the

tip on the sample. The current is related to the bias voltage and the distance between the tip and the

sample by:

𝐈𝐈 ∝ 𝐕𝐕𝐕𝐕𝐕𝐕𝐕𝐕(−𝟐𝟐𝟐𝟐𝟐𝟐) (10)

where k defines the wave vector associated with the particles crossing the tunneling barrier and is

equal to 2mφh ; m represents the mass of the electron and 𝜑𝜑 represents the height of the barrier.

This barrier is made of the vacuum between the tip and sample [13]. In our microscope the tip is

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grounded, and the bias voltage can be considered the sample voltage. When we expose a positive

voltage, the electrons are tunneling from the tip to the sample and vice-versa. In order to achieve

atomic resolution imaging with STM, it should be very well isolated from any vibration. Therefore,

there is a damping system installed on the microscope to decrease the noise caused by vibration. In

order to analyze the images Gwiddyon and SPIP software are used [14, 15].

In order to be able to perform STM, a very stable and flat surface, extremely sharp tip, very

good vibrational damping and sophisticated electronics are needed. Despite the fact that STM is a

very challenging instrument, it has been used frequently for studying graphene [16]. STM can be used

to investigate the morphology, continuity and structure of the grown graphene [17, 18].

3.2.6 Raman Spectroscopy

Since 1928 when Raman spectroscopy was discovered, it has been attracting a lot of interest

within a wide range of research [19]. In particular, it is commonly used for characterizing graphene

[20-25]. Raman spectroscopy is a great tool for identifying molecular species. It is based on

illumination of a monochromatic laser light to a sample and analyzing the scattered light. The

scattered light contains information about the excitation or de-excitation of vibrational levels in a

solid or a molecule. These vibrational levels are considered as fingerprints for different molecules,

and they are very sensitive to changes in geometry or bonding of the sample. In this thesis, A

Renishaw Raman microscope with λ=532 nm laser light at room temperature with 10% laser power

(approximately 7 mW) and an X50 objective was employed.

3.2.7 Electron and Ion Microscopy

Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) have been

employed for this research. The different SEM instruments used are: FE-SEM (JEOL JSM-7001F),

FEI Quanta 200 3D Dual Beam FIB/SEM and FEI SCIOS Dual Beam system. SEM was mainly used

for imaging purposes at 20 keV acceleration voltage and a variety of beam currents. A JEOL JEM-

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2100 TEM was also employed. TEM has been widely used to study graphene as TEM is the only

technique capable of showing suspended graphene on a substrate [26-35].

Helium ion microscopy was employed for imaging using a Carl Zeiss Orion NanoFab HIM.

HIM uses a He ion beam for imaging. This instrument is capable of patterning with a very high

precision (a few nanometer resolution), however, it is very time consuming and challenging.

Comparing to SEM, HIM provides a higher resolution (up to few nanometers) making it a great tool

to study surfaces. For image processing and analysis ImageJ software [36] was used.

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24. A.C. Ferrari, Raman spectroscopy of graphene and graphite: disorder, electron–phonon coupling, doping and nonadiabatic effects. Solid State Communications, 2007. 143(1): p. 47-57.

25. Z. Zhi, H. Ying, S. Xin-Yan, and L. Xing-Hua, Raman spectrum of epitaxial graphene grown on ion beam illuminated 6H-SiC (0001). Chinese Physics Letters, 2014. 31(11): p. 116801.

26. F. Iacopi, N. Mishra, B.V. Cunning, D. Goding, S. Dimitrijev, R. Brock, R.H. Dauskardt, B. Wood, and J. Boeckl, A catalytic alloy approach for graphene on epitaxial SiC on silicon wafers. Journal of Materials Research, 2015. 30(05): p. 609-616.

27. M. Suemitsu and H. Fukidome, Epitaxial graphene on silicon substrates. Journal of Physics D: Applied Physics, 2010. 43(37): p. 374012.

28. W. Norimatsu, J. Takada, and M. Kusunoki, Formation mechanism of graphene layers on SiC (000 1) in a high-pressure argon atmosphere. Physical Review B, 2011. 84(3): p. 035424.

29. S. Sambonsuge, S. Jiao, H. Nagasawa, H. Fukidome, S.N. Filimonov, and M. Suemitsu, Formation of qualified epitaxial graphene on Si substrates using two-step heteroexpitaxy of C-terminated 3C-SiC (-1-1-1) on Si (110). Diamond and Related Materials, 2016. 67: p. 51-53.

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30. W. Norimatsu and M. Kusunoki, Formation process of graphene on SiC (0001). Physica E: Low-Dimensional Systems and Nanostructures, 2010. 42(4): p. 691-694.

31. M. Kusunoki, W. Norimatsu, J. Bao, K. Morita, and U. Starke, Growth and features of epitaxial graphene on SiC. Journal of the Physical Society of Japan, 2015. 84(12): p. 121014.

32. W. Norimatsu and M. Kusunoki, Growth of graphene from SiC 0001 surfaces and its mechanisms. Semiconductor Science and Technology, 2014. 29(6): p. 064009.

33. W. Norimatsu and M. Kusunoki, Selective formation of ABC-stacked graphene layers on SiC (0001). Physical Review B, 2010. 81(16): p. 161410.

34. W. Norimatsu and M. Kusunoki, Structural features of epitaxial graphene on SiC 0 0 0 1 surfaces. Journal of Physics D: Applied Physics, 2014. 47(9): p. 094017.

35. W. Norimatsu and M. Kusunoki, Transitional structures of the interface between graphene and 6H–SiC (0001). Chemical Physics Letters, 2009. 468(1): p. 52-56.

36. ImageJ. https://imagej.nih.gov/ij/index.html.

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Chapter 4: Graphene Growth on FIB Patterned 3C-SiC Nanostructures on Si (111)

4.1 ABSTRACT

Epitaxial growth of graphene on SiC is a scalable procedure which does not require any

further transfer step, making this an ideal platform for graphene nanostructure fabrication. Focused

ion beam (FIB) is a very promising tool for exploring the reduction of the lateral dimension of

graphene on SiC to the nanometer scale. However, exposure of graphene to the Ga+ beam causes

significant surface damage through amorphization and contamination, preventing epitaxial

graphene growth. In this paper we demonstrate that combining a protective silicon layer with FIB

patterning implemented prior to graphene growth can significantly reduce the damage associated

with FIB milling. Using this approach, we successfully achieve graphene growth over 3C-SiC/Si

FIB patterned nanostructures.

Keywords: epitaxial graphene; focused ion beam (FIB); nanofabrication; graphene nanostructures.

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Nanotechnology, 2017. 28(34): p. 345602. DOI: https://doi.org/10.1088/1361-6528/aa752e

Epitaxial Graphene Growth on FIB Patterned 3C-SiC Nanostructures on Si

(111): Reducing Milling Damage

Mojtaba Amjadipour1, Jennifer MacLeod1, Josh Lipton-Duffin2, Francesca Iacopi3, and Nunzio

Motta1*

1 School of Chemistry, Physics and Mechanical Engineering, Science and Engineering Faculty,

Queensland University of Technology, QLD, Australia.

2 Central Analytical Research Facility, Institute for Future Environments, Science and

Engineering Faculty, Queensland University of Technology, QLD, Australia.

3 School of Computing and Communications, Faculty of Engineering and Information

Technology, University of Technology Sydney, NSW, Australia.

* Corresponding author. Tel: + 61731385104. E-mail: [email protected]

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4.2 INTRODUCTION

Nano-scale patterning of graphene is emerging as a potential key to a variety of applications

such as sensing and electronics [1-6]. Patterning can be achieved with different techniques such as

electron beam lithography [7], nanolithography via atomic force microscopy (AFM) [8, 9] or

scanning tunneling microscopy (STM) [10, 11], chemical etching [12, 13], and focused ion beam

(FIB) milling [14, 15]. Electron beam lithography requires coating and removal of a resist layer,

which is challenging and can adversely affect the quality of graphene. Nanolithography using

AFM or STM is very time consuming which makes it incompatible with industrial processes.

Flexibility and ease of use for a variety of materials have made FIB a powerful tool for patterning

at nanoscale resolution. Therefore, in the past few years, a number of attempts have been made to

fabricate nanostructures of graphene using FIB [16-19]. Typical fabrication of graphene

nanostructures using FIB involves the transfer of the CVD grown or mechanically cleaved

graphene layer onto a silicon dioxide substrate, followed by patterning of the graphene [14, 17,

20-22]. In this work we explore the possibility of patterning the SiC substrate by FIB before

graphene growth, such that the versatile graphene direct growth and maskless patterning capability

on silicon demonstrated by Cunning et al [23] could be extended to nanoscale features. This is

expected to be a pathway towards the use of FIB milling for graphene nanofabrication.

Graphitization of SiC was first reported by van Bommel et al [24], and growing graphene on

SiC substrate has emerged as an attractive and facile platform for graphene production [25-27].

However, single crystal SiC wafers are very expensive and limited in size, therefore the use of

cubic polytype SiC (3C-SiC) grown on silicon substrates was explored as a cheaper alternative

[28-30]. Although growing smooth and uniform 3C-SiC on a silicon substrate is challenging and

recently concerns have been raised about degradation of SiC and Si interface on the transport

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properties of graphene [31], there have been considerable improvements in this field [32-35].

Using 3C-SiC/Si not only decreases the cost of graphene production and makes it more desirable

for industries, but also it makes it possible to grow graphene over a semiconducting substrate,

thereby, avoiding the requirement of graphene transfer for applications [36, 37].

A number of approaches have been investigated in the pursuit of nano-patterned

graphene/SiC [3, 16, 23, 38, 39]. Sprinkle et al [3] initially patterned some trenches on single

crystalline 4H/6H-SiC using photolithography, and they managed to grow graphene on SiC facets

by high temperature annealing [4, 38]. More recently, Cunning et al [23] reported a pathway for

fabricating SiC micro-structures at the wafer-level through photolithography, on which they

achieved metal catalyst aided graphitization. Prével et al [16] studied the effect of Ga+ ions

exposure to graphene grown on bulk 6H-SiC, and they concluded that FIB is a promising method

for engineering graphene, but it leads to some degree of unintended amorphization of graphene.

Furthermore, Zhi et al [39] reported that Ga+ ion bombardment of 6H-SiC leads to growth of

defective graphene, and suggested that by use of a H2 etching procedure the defects can be

decreased [39]. More research is needed to explore the capability of FIB milling for graphene

nanostructure fabrication on SiC substrate.

Amorphization, contamination, and swelling are some of the common types of ion-beam

related damage caused to solids; these are mainly caused by redeposition of etched atoms or

implantation of the ions into the solid [21, 40-43]. In the present paper we study the damage caused

to graphene by the FIB process and we demonstrate the efficacy of using a silicon layer to protect

the surface prior to milling. Use of this protective layer allows graphene to be grown on FIB-

patterned 3C-SiC/Si nanostructures via high temperature annealing in ultra-high vacuum (UHV).

The growth process has been investigated by using X-ray photoelectron spectroscopy (XPS),

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scanning tunneling microscopy (STM), scanning electron microscopy (SEM) with Energy

Dispersive X-ray spectroscopy (EDX), helium ion microscopy (HIM) and Raman spectroscopy.

4.3 EXPERIMENTAL DETAILS

A 1 µm 3C-SiC (111) epilayer grown on Si (111) was purchased from NOVASIC (France).

The sample was polished using a combination of chemical and mechanical steps (StepSiC® by

NOVASIC (France)). The polishing process reduced the surface roughness to less than 1 nm [44].

The substrate is P-doped with a resistivity of 1-10 Ω-cm. The wafer was diced to the size of 12×2

mm2 and each sample was cleaned by 10 minutes sonication in acetone, isopropanol and deionized

water, before introducing it into the FIB for the milling procedure and into the UHV system for

graphene growth.

An FEI Quanta 200 3D Dual Beam system was used to pattern the substrate by FIB with Ga+

ions. All patterns were fabricated with a beam energy of 30 keV, a dwell time of 1 µs, a beam

overlap of 50 %, and a beam current of 0.1 nA.

Graphene growth was performed in a UHV Omicron Multiprobe system (base pressure

5×10-11 mbar). The sample was degassed at 600 °C for few hours and the final growth was

performed by annealing at 1250 ± 15 °C. An optical pyrometer (IRCON Ultimax UX-20P with

emissivity = 0.9) was used to measure the sample temperature. The roughness was calculated by

analyzing (1×1) µm2 area STM images through the image metrology software (SPIP).

In all experiments hydrogen etching was used to decrease contamination and to flatten the

surface using an EFM-H atomic hydrogen source (FOCUS GmbH) at P ~ 5×10-6 mbar, Tsample =

1000 ± 15 °C and 40 W power.

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An electron beam evaporator (EFM 3, FOCUS GmbH) was used to deposit a Si layer on the

sample from a high purity 2 mm, n-doped (P), ρ = 10-100 Ω-cm, Si rod (Hans Holm GmbH). In

our configuration typical parameters to obtain a 1 nm/h deposition on the sample are: HV = 700

V, Iem = 33 mA.

A Carl Zeiss Orion NanoFab HIM was used for imaging, and a FE-SEM (JEOL JSM-7001F)

was used for EDX study.

The sample surface was analyzed in situ using XPS and STM before and after graphene

growth. Ex situ characterization has been conducted using SEM, HIM and Raman Spectroscopy.

The Raman measurements were performed at room temperature using a Renishaw Raman

microscope with laser wavelength λ = 532 nm.

4.4 RESULTS AND DISCUSSIONS

4.4.1 FIB patterned 3C-SiC/Si (111): effects on graphene growth

Atomic hydrogen etching was employed to clean and flatten the surface in order to achieve

better graphene quality. Hydrogen etching removes silicon from the 3C-SiC surface and produces

a uniform carbon-rich layer [45], which helps in improving the quality of the epitaxial graphene.

XPS results show the effectiveness of hydrogen etching in eliminating oxygen species (Figure 4-

7, supporting information). The STM image in Figure 4-1a also shows the quality of the surface

after 40 minutes hydrogen etching. Flat SiC terraces are clearly observable in the image.

After each step of the epitaxial growth process (degassing, atomic hydrogen etching, and

final annealing), the surface chemical composition was analyzed by XPS. The XPS C1s spectrum

(Figure 4-1b) is fitted by three components: SiC at ~ 283 eV, graphene at ~284.7 eV, and the buffer

layer at ~285.8 eV. The buffer layer is a carbon rich layer at the interface between graphene and

SiC, which is bonded to the substrate and does not possess graphene properties [46]. These results

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show that graphene has grown on the sample. By comparing the intensity ratio of the graphene (C-

C) peak to the SiC peak in Figure 4-1b, following ref [29, 47], we estimate that ~7 graphene layers

were obtained on this sample (see supporting information).

Figure 4-1. (a) STM image (Vbias= -1.4 V, I = 0.3 nA) of the surface after 40 minutes atomic hydrogen etching at

1000 ˚C, (b) XPS of the C1s region, showing the presence of three components attributed to the buffer layer, graphene (C-C) and SiC.

Figure 4-2a shows an SEM image taken from the sample after milling structures to a

maximum depth of ~ 500 nm and before graphene growth. HIM images taken after final 10 minutes

annealing at 1250 ˚C show a rough surface around the structures (Figure 4-2b), whereas in areas

not exposed to the Ga+ beam steps and flat terraces are clearly observable (Figure 4-2c). This

suggests that the FIB milling process causes substantial surface damage, which significantly

disturbs the epitaxial graphene growth on the nanostructures. We believe the main reason for the

damage is the redeposition of milled SiC from the trenches, which has Ga implanted in it. This is

consistent with the presence of Ga on the nanostructures in the EDX map (Figure 4-2d). These

milled residuals appear to chemically bind to the substrate during the graphene growth process,

creating the clusters visible on the nanostructures.

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Figure 4-2. (a) SEM image of the FIB milled structures, (b) HIM image showing the surface morphology after the graphene growth on the structures - the black square show the typical area used for roughness calculation, (c) HIM image showing the surface morphology after the graphene growth far from the structures, (d) EDX map indicating Ga implantation on the sample, where the green color represents Ga, (e) Raman spectra: blue line, acquired at the location of the blue circle in panel (b); green line, acquired on green circle in panel (c), (f) STM image (Vbias= -1.6 V, I = 0.9 nA) showing the morphology of surface after graphene growth far from the structures (panel (c)), and the quasi 6×6 periodicity due to the interface corrugation [46] (1.8 nm, marked by a red lozenge) in the inset (Vbias= -1.2

V, I = 0.8 nA).

Raman spectroscopy (Figure 4-2e) was used to assess the quality of grown graphene. Four

peaks are commonly reported in the Raman spectrum as the fingerprint of graphene: D at ~1350

cm-1, G at ~1580 cm-1, 2D at ~2720 cm-1 and D+G at ~2950 cm-1 [48]. The G peak originates from

sp2 carbon-carbon bonding [48], and the D peak comes from defects within the graphene structure,

which are common in graphene grown on SiC and increase substantially in graphene grown on

SiC/Si thin films [44, 50, 51]. The intensity ratio of G and D peaks (IG/ID) is commonly used to

assess the quality of graphene, and for graphene grown on SiC(111)/Si(111) is typically in the

range of 0.5 – 1 [29, 44, 50]. The Raman spectrum acquired on the structures (Figure 4-2b – blue

circle) shows a merging of D and G peaks (Figure 4-2e – blue line), consistent with amorphization

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of C layer; while Raman spectrum acquired far from the area exposed to the Ga+ ion beam (Figure

4-2c – green circle) shows clearly the signature bands of graphene (Figure 4-2e – green line) [42,

52]. STM images taken on areas far from the structures also shows the SiC terraces covered with

graphene after the final annealing (Figure 4-2f), with a quasi 6 × 6 pattern (unit cell of 1.8 nm

marked by a red lozenge) due to the interface corrugation [46, 53]. A schematic diagram

demonstrating the redeposition of the milled residuals of SiC/Ga leading to the rough surface of

3C-SiC/Si (111) is depicted in Figure 4-3.

Figure 4-3. Schematic diagram of the procedure leading to damage on nanostructures: (a) pristine thin film of 3C-SiC/Si (111), (b) milling structures by FIB, (c) high temperature annealing in UHV which leads to binding of the

residuals to the surface and disturbs graphene growth.

4.4.2 Si cap layer on SiC/Si (111): reducing FIB milling damage

The damage caused by Ga+ milling can be prevented using a Si cap layer that can be

eliminated prior the graphene growth in UHV (Figure 4-9, supporting information). This layer has

a double effect: a) it isolates the surface of the SiC nanostructures during patterning from the

redeposited SiC/Ga residuals, b) it traps the residuals which are then removed during the growth

process. Si is an appropriate cap layer as it is not expected to modify the chemistry of SiC, and can

be removed easily by heating the sample at 1000-1100 C, which is the temperature range normally

used for atomic hydrogen etching before graphene growth. The silicon overlayer also conveniently

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compensates for excessive Si loss from the bulk during the SiC annealing for graphene growth,

and helps in controlling the number of graphene layers and improving the graphene quality [26].

A Stopping and Range of Ions in Matter (SRIM) simulation [54] indicates that the Si layer does

not alter the ions’ interactions or trajectories in the solid (Figure 4-8, supporting information).

Before silicon deposition the sample was cleaned ex situ and in situ as described in the

experimental details. After degassing and hydrogen etching in UHV a silicon layer was deposited

at room temperature (Figure 4-4a). Afterwards, the sample was milled by FIB (Figure 4-4b) and

then introduced to UHV for graphene growth (Figure 4-4c).

Figure 4-4. Schematic of the modified procedure: (a) deposition of a silicon protective layer in UHV, (b) patterning

by FIB, (c) graphene growth in UHV.

Following the deposition of the protective layer, the Si 2p XPS spectrum (Figure 4-5a)

exhibits a peak at ~100 eV, corresponding to pure Si, in addition to the expected SiC contribution.

This peak disappears after hydrogen etching in preparation for the graphene growth (Figure 4-9,

supporting information), confirming that the silicon mask can be easily removed during the normal

graphene growth procedure without the need for any supplementary steps, and has no chemical

effects on the substrate.

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The thickness of the deposited silicon layer can be calculated by analyzing the XPS data

using a simple formula based on the differential cross sections and the inelastic mean free paths of

electrons, as suggested in ref [29] for graphene/SiC. By applying a similar procedure to the data

shown in Figure 4-5a, we calculated the thickness of the Si layer as ~ 2 nm (see supporting

information).

The sample was also studied by STM in order to find whether the silicon mask interferes

with graphene growth. By comparing the surface condition after removal of the silicon mask

(Figure 4-5b) to a surface prepared without a mask layer (Figure 4-1a), we observe similar features

and no significant difference in roughness (Table 1). This suggests that the surface is not adversely

affected by the use and removal of the silicon mask. This is further supported by our XPS data,

which show no difference between the masked and unmasked surface following hydrogen etching

(Figure 4-9, supporting information).

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Figure 4-5. (a) XPS spectrum of Si 2p after silicon deposition, (b) STM image (Vbias= 2 V, I = 0.8 nA) on the

silicon-protected sample after the second round of atomic hydrogen etching, (c) XPS spectrum of C1s after graphene growth on the silicon coated sample, (d) STM image (Vbias=2 V, I =0.8 nA) after graphene growth with a high

resolution image in the inset showing the quasi 6×6 periodicity [46] (Vbias= -1 V, I = 0.3 nA).

After annealing at 1250 ˚C, successful growth of graphene is confirmed by XPS and STM

(Figure 4-5c and d). HIM imaging on the nanostructures (Figure 4-6a) does not reveal any visible

damage on the surface, which appears similar to the area not exposed to the Ga+ ion beam.

Comparison of the average roughness calculated for samples after graphene growth without and

with the protecting layer indicates the significant improvement, from 6.00 nm to 0.49 nm (Table

4-1). Raman spectra (blue line in Figure 4-6b) acquired on the nanostructures (blue circle in Figure

4-6a), confirms the presence of graphene (Table 4-1). Having a significant D peak is common for

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graphene grown via Si sublimation on SiC/Si thin films [35, 51, 55]. One reported reason for

having a mediocre quality graphene on SiC/Si thin films is the significant epitaxial lattice-

mismatch (~ 20 %) between SiC and Si crystals which originates defects in the SiC film [34].

However, defective graphene is reported to be desirable for doping purposes which is useful for

tuning graphene’s properties and developing advanced devices such as high performance energy

storage devices [56-59].

Figure 4-6. (a) HIM image of the nanostructures after annealing at 1250 ˚C using the modified procedure with silicon mask - black square shows the typical area used for roughness calculation, (c) Raman spectra: blue line,

acquired at the location of the blue circle in panel (a); green line shows the spectrum acquired ~ 3 µm away from the structures.

Table 4-1. Roughness calculated on 1×1 µm2 area STM images at different locations and on samples with and without the Si protective layer.

Sample Condition Roughness (nm) at different distance from the structures

~ 1 µm > 5 µm

After H etching 0.42 0.46

After H etching with Si protective layer 0.41 0.32

After graphene growth 6.00 0.80

After graphene growth with Si protective layer 0.49 0.73

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4.5 CONCLUSIONS

By using a combination of HIM, STM and Raman spectroscopy we demonstrated a pathway

to fabricate spatially-constrained graphene on FIB-patterned 3C-SiC nanostructures by UHV

annealing. On bare SiC, FIB milling leads to beam-related damage that prevents graphene growth

on or near the milled structures. Depositing a cap layer of silicon prior to milling reduces the beam-

related damage and allows for the growth of graphene on the nanostructures. This protective layer

can be easily removed during the normal UHV growth process, resulting in epitaxial graphene, as

proven by Raman spectroscopy. This approach paves the way for nanoscale engineering of

graphene on SiC using FIB.

4.6 ACKNOWLEDGMENTS

The authors acknowledge the support of the Queensland Government through the Q-CAS

Collaborative Science Fund 2016. The data reported in this paper were obtained at the Central

Analytical Research Facility (CARF) operated by the Institute for Future Environments (QUT).

Access to CARF is supported by generous funding from the Science and Engineering Faculty

(QUT). This work was performed in part at the Queensland node of the Australian National

Fabrication Facility (ANFF) - a company established under the National Collaborative Research

Infrastructure Strategy to provide nano- and micro-fabrication facilities for Australia’s researchers.

Dr Bharati Gupta and Mr Jonathan Bradford are kindly acknowledged for their help and support

in this research. We gratefully thank the technical support of Dr. Annalena Wolff, Dr. Peter Hines,

and Dr. Llew Rintoul from the Central Analytical Research Facility of the Institute of Future

Environments at QUT.

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Nanotechnology, 2017. 28(34): p. 345602. DOI: https://doi.org/10.1088/1361-6528/aa752e

4.8 SUPPORTING INFORMATION

Epitaxial Graphene Growth on FIB Patterned 3C-SiC Nanostructures on Si

(111): Reducing Milling Damage

Mojtaba Amjadipour1, Jennifer MacLeod1, Josh Lipton-Duffin2, Francesca Iacopi3, and Nunzio

Motta1

1 School of Chemistry, Physics and Mechanical Engineering, Science and Engineering Faculty,

Queensland University of Technology, QLD, Australia.

2 Central Analytical Research Facility, Institute for Future Environments, Science and Engineering

Faculty, Queensland University of Technology, QLD, Australia.

3 School of Computing and Communications, Faculty of Engineering and Information Technology,

University of Technology Sydney, NSW, Australia.

Corresponding author. Tel: + 61731385104. E-mail: [email protected]

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4.8.1 Determination of graphene layer thickness

Using XPS data and the fitted components it is possible to calculate the number of graphene

layers grown on the sample. By comparing the intensity ratio of C1s photoelectrons in graphene peak

(NG) to SiC peak (NSiC) as a reference peak, graphene thickness t can be calculated using equation 11

[1]:

NG

NSiC=

T ( EG)ρ′ CG λ′ (EG)[1 − exp −tλ′ (EG)]

T ( ESiC) ρ CSiC λ (ESiC) exp −tλ (ESiC)]

. F

(11)

where T is the analyzer transmission function, E is the kinetic energy of photoelectrons associated

with a specific peak, and C represents the differential cross section (dσ dΩ⁄ ); ρ stands for atomic

density of the element and λ is the electrons inelastic mean free path in the corresponding element.

F represents the geometrical correction factor and superscript ′ shows the parameters are related to

graphene as opposed to the reference peak (SiC). The same procedure has been used for calculating

the thickness of deposited Si layer by considering the intensity of the Si2p in Si peak and SiC peak.

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Figure 4-7. XPS survey spectrum of sample after (a) degassing, (b) atomic hydrogen etching, and (c) graphene growth.

4.8.2 SRIM visualizations

Figure 4-8. SRIM simulation (Ga ions, 30 keV, 50000 particles) indicates that the Si layer does not alter the ions interactions or trajectories in the solid (a) without Si cap layer (b) with the Si cap layer.

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4.8.3 XPS data collected at Si 2p

Figure 4-9. XPS spectrum of Si 2p: (a) after atomic hydrogen etching, (b) silicon deposition, (c) milling by FIB and

second atomic hydrogen etching, (d) final graphene growth.

4.8.4 Homogeneity of the silicon film at various length scales

Figure 4-10. (a) SEM image showing the area covered by the clamp of the sample holder which was not coated by silicon. (b) Higher magnification HIM image showing that the surface is covered by the silicon thin film. (c) Atomic force microscopy (AFM) image taken from the area coated by Si indicating its uniform coverage at the micron scale, where only typical SiC features are present. The inset shows a higher-resolution image with a line profile taken on the

region indicated by the yellow line; the variation in height across the terrace is less than 0.5 nm. AFM images were taken using an NT-MDT Solver Pro microscope equipped with an NT-MDT NSG30 cantilever and operated in non-

contact mode.

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4.8.5 Compilation of Raman data Table 4-2. Raman data of graphene grown on 3C-SiC/Si.

Sample Type

D band G band

Position Area FWHM Position Area FWHM IG/ID

With Si mask on structures 1347 79314 64 1599 57654 66 0.73

With Si mask ~ 3 µm away from structures 1357 36454 52 1599 29741 56 0.82

Without Si mask away from structures 1359 25333 48 1599 21164 32 0.83

The best quality graphene fabricated by [2] 1359 1210000 53 1592 1080000 66 0.89

Graphene on 3C-SiC(111)/Si(111) by [3] - - - - - - 0.85

4.8.6 REFERENCES

1. Gupta, B., Notarianni, M., Mishra, N., Shafiei, M., Iacopi, F., & Motta, N., Evolution of epitaxial graphene layers on 3C SiC/Si (111) as a function of annealing temperature in UHV. Carbon, 2014. 68: p. 563-572.

2. Gupta, B., Di Bernardo, I., Mondelli, P., Della Pia, A., Betti, M., Iacopi, F., et al., Effect of substrate polishing on the growth of graphene on 3C–SiC (111)/Si (111) by high temperature annealing. Nanotechnology, 2016. 27(18): p. 185601.

3. Sambonsuge, S., Jiao, S., Nagasawa, H., Fukidome, H., Filimonov, S.N., and Suemitsu, M., Formation of qualified epitaxial graphene on Si substrates using two-step heteroexpitaxy of C-terminated 3C-SiC (-1-1-1) on Si (110). Diamond and Related Materials, 2016. 67: p. 51-53.

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Chapter 5: Free-Standing Graphene on 3C-SiC/Si(111)

5.1 ABSTRACT

Growing graphene on SiC thin films on Si is a cheaper alternative to the growth on bulk SiC,

and for this reason it has been recently intensively investigated. Here we study the effect of

hydrogen intercalation on epitaxial graphene obtained by high temperature annealing on 3C-

SiC/Si(111) in ultra-high vacuum (UHV). Using a combination of core-level photoelectron

spectroscopy (PES), low energy electron diffraction (LEED), and near-edge X-ray absorption fine

structure (NEXAFS) we find that hydrogen saturates the Si atoms at the topmost layer of the

substrate, leading to free-standing graphene on 3C-SiC/Si(111). The intercalated hydrogen fully

desorbs after heating the sample at 850 °C and the buffer layer appears again, similar to what has

been reported for bulk SiC. However, the NEXAFS analysis sheds new light on the effect of

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hydrogen intercalation, showing an improvement of graphene’s flatness after annealing in atomic

H at 600˚C. These results provide new insight into free-standing graphene fabrication on SiC/Si

thin films.

Keywords: epitaxial graphene; H-intercalation; free-standing graphene.

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Nanotechnology, 2018. 29(14): p. 145601. DOI: https://doi.org/10.1088/1361-6528/aaab1a

Quasi Free-Standing Epitaxial Graphene Fabrication on 3C-SiC/Si(111)

Mojtaba Amjadipour1, Anton Tadich2, John J Boeckl3, Josh Lipton-Duffin4, Jennifer MacLeod1,

Francesca Iacopi5, and Nunzio Motta1*

1 School of Chemistry, Physics and Mechanical Engineering, Science and Engineering Faculty,

Queensland University of Technology, QLD, Australia.

2 Australian Synchrotron, 800 Blackburn Road, Clayton, 3168 VIC, Australia.

3 Materials and Manufacturing Directorate, Air Force Research Laboratories, Wright-Patterson

AFB, 45433 OH, United States of America.

4 Central Analytical Research Facility, Institute for Future Environments, Science and

Engineering Faculty, Queensland University of Technology, QLD, Australia.

5 School of Computing and Communications, Faculty of Engineering and Information

Technology, University of Technology Sydney, NSW, Australia.

* Corresponding author. Tel: + 61731385104. E-mail: [email protected]

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5.2 INTRODUCTION

Graphene grown on SiC, either bulk or thin films, is a promising platform for applications

in electronics and sensing [1-5]. The growth of graphene directly on SiC eliminates the transfer

step that is required to move graphene obtained by mechanical exfoliation or by CVD synthesis

on metal to an insulating or semiconducting substrate [6, 7]. Compared to bulk SiC, SiC/Si thin

films provide a cheaper and more versatile alternative for graphene fabrication as well as a better

integration with the standard microelectronic fabrication protocols [8-17]. After annealing SiC to

high temperature its topmost layer converts to an insulating carbon-rich layer with a 6√3 × 6√3

R30° structure, and graphene grows on top of this layer by progressive sublimation of Si atoms [4,

18-21]. About 30% of carbon atoms in the interface layer (commonly called the buffer layer) are

covalently bound to the substrate [22-24]. The presence of the buffer layer is suggested as the

reason that significant doping (~1× 1013 cm-2) is observed in graphene grown on SiC [25-29],

which adversely affects the carrier mobility [23, 30]. Therefore, elimination of the buffer layer is

necessary for growing graphene for device fabrication.

Breaking the carbon bonds to silicon within the topmost layer of SiC and saturating them

with some other species eliminates the buffer layer. Riedl et al [31] demonstrated that hydrogen

intercalation can perform this function and decouple graphene from the substrate by penetrating

between the buffer layer and the substrate and saturating the dangling Si bonds. This allows the

carbon atoms in the buffer layer to establish a pure sp2 bond which converts it to a graphene layer

[31]. In this way it is possible to produce free-standing bilayer graphene from monolayer graphene

grown on a bulk SiC (0001) [31]. Watcharinyanon et al [32] demonstrated by scanning tunneling

microscopy (STM) that hydrogen intercalation on monolayer graphene results in the creation of

(√3 × √3) bilayer graphene islands which gradually expand and fully cover the surface [32].

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Sforzini et al [33] further investigated the hydrogen intercalation of graphene grown on bulk 6H-

SiC (0001) by measuring and calculating its adsorption height to evaluate the amount of interaction

between graphene and its substrate. They concluded that free-standing graphene fabricated on SiC

using H-intercalation has the lowest interaction with its substrate compared to a range of reported

substrates such as Ir, Ni, Re and Co, suggesting that SiC is an ideal platform for graphene

fabrication [33]. Furthermore, Yu et al [34] studied the effect of hydrogen intercalation on the

electrical transport properties of graphene, demonstrating that this procedure is very effective in

improving the mobility of graphene fabricated on bulk 4H-SiC (0001). They also investigated the

effect of SiC crystal properties and reported that lower crystal quality leads to more interaction

between graphene and the substrate [34]. It has been also demonstrated that H-intercalation

improves the performance of field-effect transistors fabricated from epitaxial graphene on SiC [35-

37]. Some of these studies also reported that the intercalation mechanism is reversible through

annealing [31, 32].

So far the fabrication of free-standing graphene has been considered only on bulk SiC [31-

34, 38-43]; due to the technological importance of SiC/Si we explored the production of free-

standing graphene by hydrogen intercalation on 3C-SiC thin films on Si(111). We combine, for

the first time, synchrotron radiation near-edge X-ray absorption fine structure (NEXAFS) with

core-level photoelectron spectroscopy (PES) and low energy electron diffraction (LEED), with the

aim of obtaining a clear picture of the intercalation process on graphene grown on 3C-SiC/Si(111).

5.3 EXPERIMENTAL DETAILS

A 1 µm thick 3C-SiC(111) layer grown on Si(111) was obtained from NOVASIC (France).

Chemical and mechanical polishing was performed on the samples (StepSiC® by NOVASIC

(France)), which reduced the surface roughness to ~ 1 nm [44]. The 3C-SiC/Si thin film is an

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(111)-oriented epitaxial film of SiC grown on a single crystal of P-doped Si(111) ( 1-10 Ω-cm),

with a miscut of 0.5˚ and a typical terrace size of ~ 50 nm [17]. The wafer was cut to the size of

12×2 mm2. Prior to introduction into the UHV system for graphene growth each sample was

cleaned by 10 minutes sonication in each of acetone, isopropanol and deionized water,

respectively.

Synchrotron-based PES measurements were performed at the soft x-ray beamline at the

Australian Synchrotron. Samples were introduced into the UHV system at the beamline and

annealed at 400 °C for several hours in order to remove contaminants. An optical pyrometer

(IRCON Ultimax UX-20P with emissivity = 0.9) was used to measure the sample temperature.

PES measurements were performed using a SPECS Phoibos 150 hemispherical analyser, operating

at a pass energy of 10 eV.

An EFM-H atomic hydrogen source (FOCUS GmbH) was employed for atomic hydrogen

exposure operating at P ~ 5×10-6 mbar and 40 W power. Atomic hydrogen etching prior to

graphene growth is performed for all of the experiments assisting with elimination of

contamination and improving the surface flatness [17, 45, 46].

The epitaxial graphene growth procedure we employed includes: inserting the sample into

UHV system, degassing the sample for several hours at ~ 400 °C to eliminate contamination,

atomic hydrogen etching for about 30 minutes in order to further clean the sample and flatten the

surface, and finally annealing for graphene growth at temperatures ranging from 1200 - 1250 °C

for 5 - 10 minutes. The number of grown graphene layers is dependent on annealing time and

temperature; for further information in this regard refer to [20, 47]. Based on the results of this

growth process on similar substrates we expect terrace widths to be in a range of hundreds of

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nanometers [46]. The H-intercalation process was performed on the grown graphene for 30

minutes at ~ 600 °C.

5.4 RESULTS AND DISCUSSIONS

5.4.1 PES

To investigate the chemical bonding changes during the H-intercalation experiment, the

sample was studied using core-level photoelectron spectroscopy (PES), which is based on

measuring the energy distribution of the electrons emitted as a result of X-ray irradiation [48]. PES

is a surface sensitive technique and is very powerful in providing information about the chemical

state of the atoms present in the sample [49]. Figure 5-1 shows C 1s and Si 2p core level spectrum

measured during intercalation at photon energies of 330 eV and 150 eV, respectively. The C1s

spectrum are fitted with different components: Si-C at ~ 283.6 eV, graphene at ~ 284.7, and buffer

layer related components S1 and S2 at ~ 285 eV and ~ 285.6 eV, respectively [18, 50, 51]. The Si

2p spectrum are fitted with two spin-orbit split doublets (Si 2p3/2 and Si 2p1/2) for Si-C at ~ 101.3

eV, Si-H at ~ 101 eV, buffer layer at ~ 100.7 eV and Si at ~ 99.4 eV; the energies are given for Si

2p3/2 and the splitting of the Si 2p3/2 and Si 2p1/2 components is 0.6 eV [31, 52]. The fits use a

combination of Gaussian and Lorentzian line shapes (Voigt), and the background was subtracted

using the Shirley procedure [52]; the graphene component was fitted with an asymmetric peak.

Figure 5-1a shows the PES spectrum for the as-grown graphene, which approximately

corresponds to a three-layer graphene sample; the graphene thickness was calculated using an

equation based on the differential cross sections and the inelastic mean free paths of electrons

suggested by Rollings et al [18, 53]. Here cross section of an atom refers to the number of electrons

excited per unit time divided by the number of incident photons per unit time per unit area and the

inelastic mean free path of electrons is the average distance an electron can travel into a solid

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before scattering. Peaks (S1 and S2) related to the buffer layer are apparent in the C 1s region for

the as-grown epitaxial graphene (Figure 5-1a). After exposure to atomic hydrogen, these peaks

completely disappear, indicating that H-intercalation has removed the interface layer (Figure 5-

1b) [31, 32]. The Si 2p spectrum confirms the presence of Si-H bonds under the graphene layer

(Figure 5-1f), which originates from Si atoms bonded to H as a result of H exposure [21, 31]. These

are mainly the Si atoms at the topmost layer of the SiC substrate saturated by hydrogen bonding.

The buffer layer component in the Si 2p spectrum also disappears after H-intercalation (Figure 5-

1e and f).

A closer look at the spectrum reveals that after intercalation the graphene-related peak in C

1s region is shifted by ~ 0.1 eV (Table 5-2, supporting information) towards lower binding energies

(Figure 5-1b and 2a). The SiC component in Si 2p region is also shifted by ~ 0.4 eV to lower

binding energies (Figure 5-1f and 2b). These shifts in binding energies are known to occur as a

result of band bending induced by the hydrogen termination of the surface of SiC [31, 54]. The

shift observed here after H-intercalation of graphene on SiC/Si thin film is smaller than the

previously-reported value for graphene on bulk 4H/6H SiC by Riedl et al (~0.4 for graphene

component and 1 eV for SiC one) [31]. We believe the main reason for the difference in observed

band bending is the different crystal structure, and therefore different intrinsic electronic structure,

of the SiC substrates in the present and previous work (3C in the present case vs. 4H/6H in the

previous work). Furthermore, for our 3C-SiC/Si epitaxial thin films we expect that the limited

domain size and relatively high defect density may have a nontrivial effect on the electronic

properties.

After atomic H exposure, the intensity of the graphene peak increases, indicating that the

carbon atoms in the buffer layer, originally linked to the Si atoms, joined the graphene layer

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(Fig.1b). The comparison of the peak intensity further confirms this, as the ratio of graphene-

related spectral weight to silicon carbide spectral weight, R = Igr+IS1+IS2ISiC

≅ 12 , remains constant

through the intercalation. In this expression, Igr, IS1, IS2, and ISiC are intensities of the components

related to graphene, S1, S2, and SiC in C1s spectrum, respectively. Therefore, as a result of H-

intercalation a ~ three-layer graphene converts into a ~ four-layer graphene. The effect of H-

intercalation in monolayer and bilayer graphene samples has been reported in the supporting

information (Figure 5-8).

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Figure 5-1. C 1s core-level photoemission spectrum at 330 eV photon energy (a) as grown graphene (b) after hydrogen intercalation (c) after hydrogen desorption by annealing to 700 °C (d) after annealing to 850 °C. Si 2p

core-level photoemission spectrum at 150 eV photon energy (e) as grown graphene (f) after hydrogen intercalation (g) after hydrogen desorption by annealing to 700 °C (h) after annealing to 850 °C.

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By annealing the H-treated sample in vacuum to 700 °C, the buffer layer is partially restored

(Figure 1c and g), due to the fact that the Si-H bonds are not stable at temperatures over 700 °C

[31, 32]. After further annealing the H-intercalated sample to 850 °C, the signatures of buffer layer

fully recover to their original intensity (Figure 5-1d and h). The shift in binding energies observed

as a result of H-intercalation are also recovered after annealing to 850 °C (Figure 5-2). H-

intercalated samples were further studied after being exposed to air for 5 days and no significant

change was observed (refer to supporting information). This indicates that the free-standing

graphene prepared by this procedure is stable in air which is similar to free-standing graphene

fabricated on bulk SiC [31, 32].

Figure 5-2. Core-level photoemission spectrum of (a) C 1s at 330 eV photon energy, (b) Si 2p at 150 eV photon

energy.

5.4.2 LEED

Figure 5-3 shows the LEED patterns of the ~3 layer graphene sample before and after H

intercalation. LEED is widely used for investigating the surface structure and is based on observing

the electrons diffracted from the surface during bombardment by a low-energy electron beam

(typically in a range of 20-200 eV) [55]. Each of the three primary SiC spots are surrounded by

six less intense superstructure spots that originate from the buffer layer (Figure 5-3a) [7]. These

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spots originating from the 6√3 × 6√3 interface layer vanish after exposure to hydrogen (Figure

5-3b), suggesting the removal of the buffer layer. The LEED patterns of the sample are unchanged

after being exposed to air for 5 days (refer to supporting information).

Figure 5-3. LEED pattern (a) after graphene growth (b) after H intercalation.

5.4.3 NEXAFS

The unoccupied electronic states of graphene grown on a 3C-SiC/Si thin film were studied

using near-edge X-ray absorption fine structure (NEXAFS) to further understand how the

hydrogen intercalation affects the interface layer. Figure 5-4 shows the carbon K-edge NEXAFS

spectrum from monolayer epitaxial graphene grown on 3C-SiC/Si thin film. NEXAFS was

acquired with two different incident angles of the synchrotron light with respect to the surface

normal: 0° (normal) and 70° (grazing). The NEXAFS spectra are characterized by two main peaks

at 285.3 and 291.6 eV which correspond to transitions from the C1s core level to π* and σ* empty

states respectively [9].

Varying the incident angle modifies the probability for different transitions for C1s. 1s - π*

has higher probability for the electric field vector perpendicular to the molecular plane, and 1s - σ*

is maximized for a parallel field [9]. As a consequence, the intensity of the σ* peak significantly

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decreases at grazing angles, and the π* transition has the opposite behavior. NEXAFS was

conducted on three different samples before and after H-intercalation with different numbers of

graphene layers: monolayer, bilayer and ~ 3 graphene layers.

Figure 5-4 shows C1s NEXAFS spectrum for monolayer graphene before and after H-

intercalation. The spectrum for the H-intercalated sample in the σ* region is sharper (Figure 5-4b)

due to the lower interaction of the graphene layer with the substrate, which decreases its level of

doping [56]. The intensity (calculated from the area under the peak) of the π* band increases after

H intercalation, which is expected, due to the increase in sp2 hybridization after the bonds are

broken. Hydrogen mainly breaks the bonds between the buffer layer and the topmost layer of SiC

substrate and saturates the dangling bonds at the interface. This changes the sp3 nature of the bonds

and converts them to sp2 of graphene, causing the intensity increase in the σ* and π* region of the

NEXAFS spectrum. The π* region shows also the appearance of a shoulder at higher photon

energies (~287 eV), which can be linked to carbon atoms bonded to hydrogen atoms at the edges

of SiC terraces as a byproduct of hydrogen intercalation (Figure 5-7) [57-60].

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Figure 5-4. C 1s NEXAFS spectrum for monolayer graphene (a) full spectrum (b) σ* peak region at normal

incidence angle (c) π* peak region at grazing incidence angle.

Figure 5-5 shows NEXAFS data acquired from a bilayer and three layer graphene samples

before and after H-intercalation. The σ* region for the bilayer sample shows that the peak becomes

sharper after intercalation, although this effect is less evident than in the monolayer case (compare

Figure 5-4b and 5a). The increase in intensity of the π* peak between H-intercalated and as grown

samples is also observable, but to a lower extent compared to the monolayer sample (compare

Figure 5-4c and 5b). The shoulder at 287 eV is still observable, but with lower intensity. For the

three-layer graphene sample a significantly lower intensity change can be noted in both the σ* and

in π* peaks as a result of H-intercalation (Figure 5-5c and d), and the shoulder at higher photon

energies in π* region is hardly noticeable (Figure 5-5d).

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Figure 5-5. C 1s NEXAFS spectrum for bilayer and three-layers graphene (a) σ* peak region at normal incidence

angle, for bilayer graphene sample (b) π* peak region at grazing incidence, for bilayer graphene sample (c) σ* peak region at normal incidence angle, for three-layer graphene sample (d) π* peak region at grazing incidence angle, for

three-layer graphene sample.

In order to enhance the details of this effect we calculated the differential spectra by

subtracting the normalized NEXAFS spectrum before and after H-intercalation for the monolayer,

bilayer and three-layer graphene (Figure 5-6). As expected the change in intensity as a result of

the intercalation is larger for the thinnest graphene sample, and by increasing the number of

graphene layers the intensity change decreases significantly. In particular, the shoulder appearing

at 287 eV is hardly noticeable for the sample with three graphene layers, indicating that this feature

is definitely related to the interface between first graphene layer and SiC surface, in agreement

with our interpretation which assigns this feature to carbon atoms at the topmost layer of the

substrate, bonded to hydrogen atoms [58].

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Figure 5-6. C 1s NEXAFS differential spectrum made of H-intercalation spectrum –as grown graphene one (a) π* peak region at grazing incidence angle, (b) σ* peak region at normal incidence angle.

In order to further study the H-intercalation process, a dichroic ratio DR = Iϴ1− Iϴ2Iϴ1+ Iϴ2

is

calculated, where Iϴ1and Iϴ2show the π* peak region intensity which is extrapolated by integrating

the area under the peak for normal incident angle (ϴ1 = 0) and grazing incident angle (ϴ2 = 90).

The dichroic ratio is a measure for assessing the alignment of graphene, and is expected to equal

to -1 for a completely flat graphene and becomes 0 for a randomly oriented sample [58]. H-

intercalation improves the DR and makes the graphene flatter (Table 5-1 and Figure 5-7). This

increase in DR is smaller for the sample with more graphene layers (from -0.068 for monolayer to

-0.026 for the three-layer one). This is due to the fact that most of the improvement in the

orientation of graphene stems from elimination of the buffer layer after H-intercalation, and by

increasing the number of the graphene layer, the contribution of the buffer layer to the signal

becomes less significant.

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Table 5-1. Dichroic ratio (DR) calculated for the samples before and after H-intercalation.

Graphene condition

DR for As-grown

DR for H-intercalated DR change

~ 1 layer -0.542 -0.610 -0.068

~ 2layers -0.545 -0.596 -0.051

~ 3 layers -0.630 -0.663 -0.026

Figure 5-7. Graphical representation of H-intercalation (a) monolayer graphene formed with the buffer layer on SiC (b) free-standing bilayer graphene fabricated as a result of the H-intercalation.

5.5 CONCLUSIONS

We demonstrated that hydrogen intercalation can eliminate the buffer layer at the interface

between graphene and 3C-SiC/Si(111) thin films, producing free-standing graphene. The carbon

atoms initially contained in the buffer layer create a new graphene layer and convert monolayer

graphene into bilayer (Figure 5-7). NEXAFS spectra indicate an increase in intensity of π* and σ*

peaks, confirming a reduction of the substrate’s effect on graphene. The change in intensity due to

H-intercalation in the π* and σ* regions decreases by increasing the number of graphene layers,

indicating that the substrate contribution becomes less noticeable by NEXAFS for thicker

graphene samples. Moreover, the free-standing graphene fabricated on the 3C-SiC/Si(111) thin

film is stable in air. Finally, we demonstrated that the intercalation procedure is a reversible

process, and that hydrogen desorbs as a result of heating the sample to 850 °C, resulting in the

reformation of the buffer layer (Figure 5-7).

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5.6 ACKNOWLEDGMENTS

The authors acknowledge the support of the Queensland Government through the Q-CAS

Collaborative Science Fund 2016. This research was undertaken on the Soft X-ray Beamline at the

Australian Synchrotron, part of ANSTO. The authors acknowledge the support of the Australian

Synchrotron and ANSTO. Prof Patrick Soukiassian and Dr Neeraj Mishra are kindly

acknowledged for their help and support in this research.

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47. B. Gupta, Notarianni, M., Mishra, N., Shafiei, M., Iacopi, F., & Motta, N., Evolution of epitaxial graphene layers on 3C SiC/Si (111) as a function of annealing temperature in UHV. Carbon, 2014. 68: p. 563-572.

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Nanotechnology, 2018. 29(14): p. 145601. DOI: https://doi.org/10.1088/1361-6528/aaab1a

5.8 SUPPORTING INFORMATION

Quasi Free-Standing Epitaxial Graphene Fabrication on 3C-SiC/Si(111)

Mojtaba Amjadipour1, Anton Tadich2, John J Boeckl3, Josh Lipton-Duffin4, Jennifer MacLeod1,

Francesca Iacopi5, and Nunzio Motta1*

1 School of Chemistry, Physics and Mechanical Engineering, Science and Engineering Faculty,

Queensland University of Technology, QLD, Australia.

2 Australian Synchrotron, 800 Blackburn Road, Clayton, 3168 VIC, Australia.

3 Materials and Manufacturing Directorate, Air Force Research Laboratories, Wright-Patterson

AFB, 45433 OH, United States of America.

4 Central Analytical Research Facility, Institute for Future Environments, Science and Engineering

Faculty, Queensland University of Technology, QLD, Australia.

5 School of Computing and Communications, Faculty of Engineering and Information Technology,

University of Technology Sydney, NSW, Australia.

* Corresponding author. Tel: + 61731385104. E-mail: [email protected]

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Figure 5-8. C 1s core-level photoemission spectrum at 330 eV photon energy before and after H-intercalation (a) monolayer graphene (b) Bilayer graphene.

Figure 5-9. C 1s core-level photoemission spectrum at 330 eV photon energy for bilayer graphene after H-intercalation and being exposed to ambient conditions for 5 days.

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Table 5-2. Fitting results for the core-level photoemission spectrum of binding energy (BE) position (±0.2 eV), full-width at half-maximum (FWHM), and relative intensity (peak areas).

Condition Component Position FWHM Line shape Intensity

As-Grown

Graphene

SiC 283.64 1.14 0.2 1.4E+05

Graphene 284.76 0.8 0.95 1.3E+06

Buffer 285 1 0.2 1.4E+05

Buffer2 285.6 0.92 0.3 2.7E+05

H-Intercalated

SiC 283.35 1 0.2 1.5E+05

Graphene 284.63 0.7 0.95 1.8E+07

Buffer - - - 0.0E+00

700 °C

SiC 283.4 1.1 0.2 1.4E+05

Graphene 284.61 0.65 0.9 1.5E+06

Buffer 285 0.7 0.2 7.2E+04

Buffer2 285.57 0.9 0.3 1.4E+05

850 °C

SiC 283.64 1.13 0.2 1.6E+05

Graphene 284.75 0.8 0.95 1.4E+06

Buffer 285 0.9 0.2 1.3E+05

Buffer 2 285.63 0.84 0.3 2.5E+05

Figure 5-10. LEED pattern (a) after H-intercalation (b) after being exposed to ambient conditions for 5 days.

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Figure 5-11. C 1s NEXAFS spectrum after annealing to 1000 °C (a) full spectrum (b) σ* peak region at normal incidence angle (c) π* peak region at grazing incidence angle.

Figure 5-12. C 1s NEXAFS spectrum before and after H-intercalation (a) bilayer graphene (b) three-layer graphene

sample.

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Chapter 6: Electron Effective Attenuation Length in Epitaxial Graphene on SiC

6.1 ABSTRACT

The inelastic mean free path (IMFP) for carbon-based materials is notoriously challenging to

model, and moving from bulk materials to 2D materials may exacerbate this problem, making the

accurate measurements of IMFP in 2D carbon materials critical. The overlayer-film method is a

common experimental method to estimate IMFP by measuring electron effective attenuation

length (EAL). This estimation relies on an assumption that elastic scattering effects are negligible.

We report here an experimental measurement of electron EAL in epitaxial graphene on SiC using

photoelectron spectroscopy (PES) over an electron kinetic energy range of 50-1150 eV. We find a

significant effect of the interface between the 2D carbon material and the substrate, indicating that

the attenuation length in the so-called ‘buffer layer’ is smaller than for free-standing graphene. Our

results also suggest that the existing models for estimating IMFPs may not adequately capture the

physics of electron interactions in 2D materials.

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Keywords: epitaxial graphene; effective attenuation length (EAL); inelastic mean free path

(IMFP); photoelectron spectroscopy.

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Nanotechnology, 2012019, 30 (2), 025704. DOI: https://dx.doi.org/10.1088/1361-6528/aae7ec

Effective Attenuation Length in Epitaxial Graphene on SiC

Mojtaba Amjadipour1, Jennifer MacLeod1, Josh Lipton-Duffin2, Anton Tadich3, John J Boeckl4,

Francesca Iacopi5, and Nunzio Motta1*

1 School of Chemistry, Physics and Mechanical Engineering, Science and Engineering Faculty,

Queensland University of Technology, QLD, Australia

2 Central Analytical Research Facility, Institute for Future Environments, Science and

Engineering Faculty, Queensland University of Technology, QLD, Australia.

3 Australian Synchrotron, 800 Blackburn Road, Clayton, 3168 VIC, Australia.

4 Materials and Manufacturing Directorate, Air Force Research Laboratories, Wright-Patterson

AFB, 45433 OH, United States of America.

5 School of Electrical and Data Engineering, Faculty of Engineering and Information

Technology, University of Technology Sydney, NSW, Australia.

* Corresponding author. Tel: + 61731385104. E-mail: [email protected]

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6.2 INTRODUCTION

The average distance that electron moves through a material before undergoing an energy-

loss scattering event is known as the inelastic mean free path (IMFP) [1, 2]. Energy-loss events

are caused primarily by electron-electron or electron-phonon scattering. Electronic scattering

significantly depends on the electron kinetic energy, and therefore in photoemission these losses

are proportional to the photoemission excitation energy. Conversely, electron-phonon scattering

does not show any significant energy dependence and the losses are very low (~ 50 meV). As a

result, for electrons with kinetic energy greater than ~ 6 eV, energy loss due to electron-phonon

scattering is negligible and electron-electron scattering dominates [3]. A precise understanding of

the IMFP for different materials is vital for a number of measurement techniques such as

photoelectron spectroscopy (PES) [4], photoelectron diffraction [5], Auger electron spectroscopy

(AES) [6], and electron microscopy [7].

Comprehensive theoretical models have been developed to predict the IMFP in a number of

solids over a range of kinetic energies from 50 eV to 200 keV [8-14]. A series of works by Tanuma

et al report calculated IMFPs for a number of elements [8-11, 15-18]. These calculations rely on

an algorithm developed by Penn [19] based on experimental optical data from synchrotron

radiation studies [20], which relates the inelastic scattering probability to energy loss, and the

Lindhard dielectric function, which describes the scattering probability as a function of momentum

transfer. They introduced an equation called Tanuma, Powell, and Penn (TPP-2M) to predict IMFP

of electrons in different compounds and elemental solids at 50-2000 eV energy range [21]. The

parameters in TPP-2M model can be derived from material properties such as density, atomic

weight, and number of valence electrons per atom [15, 21].

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IMFP can be experimentally estimated by photoelectron spectroscopy (PES) [3] and Auger

electron spectroscopy (AES) using the overlayer-film method [22, 23]. This method is based on

growing or depositing a thin layer of one material on another and investigating the peak intensity

change of the substrate as a function of thickness of the deposited layer [24]. The intensity change

is used to calculate the effective attenuation length (EAL), which is a projected distance of the

IMFP along the incident electron direction [25]. EAL and IMFP are frequently used

interchangeably, but it is important to distinguish between them [1, 2]. The overlayer method

estimates IMFP to be equal to the EAL by assuming that the elastic scattering effects are negligible

and that electrons travel through a straight-line trajectories [2]. Electron elastic scattering is

dependent on the atomic number of the particular substrate, the electron emission angle, and the

acceptance solid angle of the electron energy analyser, making its influence experiment-

dependent; for example, it is different for PES and AES experiments [26-28]. Accurate estimation

of the film thickness and any possible contamination will affect the extracted EAL values. Here

we follow the principle of the overlayer method to measure EAL in epitaxial graphene on SiC as

an estimation for IMFP.

In recent years graphene has emerged at the vanguard of materials science research due to

its extraordinary properties [29-36]. It has been the subject of many electron-collection-based

studies such as PES, LEED, AES and electron microscopy [22, 32, 37-40]. Having a clear

understanding of the electron IMFP is crucial for accurate data interpretation and analysis in these

techniques especially in calculating the surface sensitivity factor, signal intensity and estimating

the graphene layer thickness [27]. However, the IMFP of carbon polymorphs has consistently been

difficult to model; this challenge has been recognized for decades and remains an outstanding

problem [8-11, 15]. Tanuma et al measured the IMFP of graphite using elastic-peak electron

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spectroscopy (EPES), and found the experimental data to be about 50% higher than their

theoretical predictions [40]. Characterizing the IMFP is even more challenging for graphene as

interface effects dominate and anisotropies are magnified [10]. Very little is known about how

IMFPs (EALs) vary in moving from bulk to 2D materials [22], and this represents an emerging

challenge for the burgeoning field of 2D materials, since accurate materials characterization

requires a good understanding of IMFP (EAL).

Here we present a measurement of the EAL in epitaxial graphene grown on SiC using

synchrotron PES, supported by thickness measurements using transmission electron microscopy

(TEM). Our experiments are performed in ultra-high vacuum (UHV) chamber without being

exposed to air which eliminates any chance of contamination significantly. Graphene growth via

high temperature annealing of SiC is an attractive approach for device fabrication because it does

not require a transfer step, which can adversely affect the properties of the graphene [41-43].

Epitaxial graphene growth on SiC comprises a buffer layer at the interface between the graphene

and the SiC; this layer is a graphene-like but is partially bound to the substrate, disrupting the in-

plane bonding [44, 45]. The buffer layer can be suppressed using a hydrogen intercalation process

that cleaves the backbonds to the surface and converts it to graphene [39, 46]. We examine the

effect of the buffer layer on the EAL values and compare it to that of free-standing graphene on

SiC produced by hydrogen intercalation.

6.3 EXPERIMENTAL DETAILS

A 1 µm thick 3C-SiC(111) layer grown on Si(111) was purchased from NOVASIC (France).

The SiC/Si(111) wafer was chemically and mechanically polished to the surface roughness of ~ 1

nm (StepSiC® by NOVASIC (France)) [47]. Each sample was cleaned by 10 minutes of successive

sonication steps in acetone, isopropanol and deionised water.

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PES measurements were conducted at the soft X-ray beamline of the Australian Synchrotron.

A SPECS Phoibos 150 hemispherical analyser operating at a pass energy of 10 eV was used for

PES measurements. The system has a base pressure of 1 × 10-10 mbar. Peak intensity calculation

was performed by integrating the area under the peak after subtracting a Shirley background.

Samples were annealed at 400 °C for several hours to remove contaminants. Temperature

measurements were made using an optical pyrometer (IRCON Ultimax UX-20P with emissivity =

0.9). Atomic hydrogen exposure was achieved using EFM-H atomic hydrogen source (FOCUS

GmbH) operating at an apparent chamber pressure of ~ 5×10-6 mbar and 40 W power. Atomic

hydrogen etching assists with elimination of contamination and improving the flatness of the SiC

surface, and has been routinely employed as a preparation step prior to graphene fabrication [48-

50].

Epitaxial graphene fabrication was performed by annealing at 1200 - 1250 °C for 5 - 10

minutes. The thickness of the resultant graphene layer depends on annealing time and temperature,

with longer and hotter anneal cycles producing larger numbers of graphene layers [37, 51]. A FEI

Tecnai F30 TEM system operating at 200 keV was used for graphene layer thickness

measurements. TEM sample preparation was conducted by lift out procedure using a FEI Strata

DB235 FIB/SEM system.

6.4 RESULTS AND DISCUSSIONS

Core-level PES of Si 2p using a photon energy of 1253 eV are presented in Figure 6-1a. The

measurement was conducted first on a reference SiC/Si(111) sample and then on the same sample

covered with graphene. The intensity is decreased for the graphene/SiC sample (I) compared to

the reference sample (I0), because electrons originating in the SiC must transit through the

graphene layer resulting in additional scattering and energy loss events, and these electrons are no

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longer detected at the kinetic energy of the Si 2p core level. We use this intensity loss to calculate

the EAL values in epitaxial graphene. Figure 6-1b represents the electron transmission (I/ I0) with

respect to photon energy, the experimental data points are fitted by an exponential equation to

illustrate the trend. The transmission is later used to calculate the EAL.

Figure 6-1. (a) Si 2p spectra for the SiC reference sample and the graphene/SiC sample indicating the intensity

decrease. (b) Transmission with respect to the photon energies, points represent the experimental values fitted by an exponential equation.

Figure 6-2 shows the intensity and lineshape variation with photon energy of the C 1s core

level spectra of the graphene/SiC sample, acquired over photon energies from 330-1253 eV. It is

clear that higher photon energies produce more substrate-related (SiC substrate) signal whereas

lower energies enhance the surface-related (graphene/buffer layer) signals (Figure 6-2). To

calculate the EAL for electrons inside the epitaxial graphene layer we studied the Si 2p signal as

this is generated almost exclusively from the SiC substrate. The intensity change (a.k.a.

Transmission, I/I0) with photon energy of the Si 2p peak for graphene/SiC compared to the

reference sample (SiC/Si) is shown in Figure 6-1b (data is reported in the supporting information

Table 6-1).

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Figure 6-2. PES C 1s spectrum of graphene/SiC measured with different photon energies.

By studying the intensity changes as a function of kinetic energy one can calculate the IMFP

of electrons in the graphene layer. The attenuation of a low-energy electron signal can be expressed

as:

II0

= 𝑒𝑒−𝑡𝑡𝜆𝜆𝑒𝑒 (12)

where I is the intensity of the SiC component with graphene on top, I0 is the intensity of the

bare SiC component as the reference sample, t is the thickness of the graphene layer, and 𝜆𝜆𝑒𝑒 is the

EAL. The thickness of the graphene layer was measured directly by TEM of the sectioned sample,

whereby we find on average two graphene-like layers on the SiC substrate (Figure 6-3). The first

layer on the substrate is commonly called buffer layer (see above), with its characteristic

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backbonding shown schematically in the inset of Figure 6-3; the presence of the buffer layer is

confirmed by PES data (Figure 6-2 and supporting information Figure 6-5). The thickness of the

graphene ‘film’ is thus 0.6 nm, corresponding to one graphene layer plus the buffer layer. Here,

we point out that TEM image shows a local representation of the graphene layer thickness, but

considering the similarity between our PES C 1s spectrum and previously published works for

monolayer graphene on SiC we believe that we have predominantly one monolayer plus the buffer

layer coverage in the measured PES spot size (~100 µm × 80 µm) [52, 53]. For further discussion

about the graphene layer thickness refer to the supporting information. Based on this measured

thickness the EAL was calculated at six different excitation energies from the intensity attenuation

equation above.

Figure 6-3. TEM image showing that the sample has the coverage of two graphene like layers (first layer

corresponds to the buffer layer and the second one is graphene supported by the PES data).

The EAL values are plotted in Figure 6-4. In order to fit this data a modified Bethe equation

[16] introduced by Tanuma et al [18] was employed, whereby:

λe =

E

Ep2[β ln(γE)− C

E + DE2]

(13)

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where 𝜆𝜆𝑒𝑒 is the electron EAL (nm), E is the electron energy (eV), Ep is the free-electron plasmon

energy (eV) (for carbon Ep = 22.3 eV). β, γ, C and D are constant parameters of the equation [18].

Our fit parameters can be found in the supporting information Table 6-2. For comparison to the

measured EAL values for the epitaxial graphene in the present work, EAL values for exfoliated

graphene transferred to a SiO2 substrate and IMFPs for graphite are shown in Figure 6-4. EALs

for mechanical exfoliated graphene flakes transferred to a SiO2 substrate are measured using AES

(80-500 eV) by Xu et al [22]. Depicted IMFP values for graphite are experimentally measured data

using EPES [40] and predicted values by TPP-2M model [11].

Figure 6-4. EAL values measured in the present work for monolayer graphene/buffer layer and bilayer free-standing graphene compared with EAL values measured using AES for exfoliated graphene transferred to SiO2 substrate by Xu et al [22] for monolayer graphene (ML) and averaged data over bilayer and three layer graphene. IMFP values for graphite estimated by TPP-2M model [11] and experimentally measured using EPES by Tanuma et al [40] are

reported. The solid lines represent the fitting of the data using the modified Beth equation [18].

The present EAL data for monolayer epitaxial graphene with buffer layer on SiC are about

45% higher than EALs for monolayer graphene reported by Xu et al [22] and approximately double

their averaged EAL values for bilayer and three layer graphene. Xu et al [22] studied the EAL in

exfoliated graphene transferred to SiO2 substrate using AES in the 80-500 eV energy range, and

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used Raman spectroscopy to approximate the thickness of the transferred graphene. They indicated

that their data derived for monolayer graphene did not match with their measurements for bilayer

and three-layer graphene, a discrepancy that they attributed to interface diffraction and the two-

dimensional nature of graphene. The variation observed between the present data and Xu et al’s

values could stem from the presence of some degree of folding or residue from the transfer process

employed by Xu et al, resulting in extra attenuation of electrons and an underestimation of the

EAL for graphene [54, 55]. Using different methods to measure EALs (here PES compared to AES

used by Xu et al [22]) can affect the measured values due to the different elastic scattering effects,

which are ignored in both experiments [28]. Different techniques used for thickness measurement

may affect the results as well. Lastly, the variation in graphene synthesis method and

graphene/substrate interaction effects may play some role in observing such difference.

We find that our experimental EALs for monolayer epitaxial graphene with the buffer layer

on SiC are about 50% higher than experimental IMFP values for graphite measured using EPES

[40] and the values predicted by the TPP-2M model [11]. IMFP and EAL values are assumed to

be comparable based on ignoring the elastic scattering effects (as discussed above) [28]. The TPP-

2M model can describe the experimental IMFP values for graphite, but still under-predicts the

EAL values found here for graphene [11]. Interface effects and the strong anisotropy of graphene

may account for the variation between experimental IMFP values for graphite and present EALs

for graphene.

To discern the effect of the buffer layer on the attenuation length, we repeated the

measurements after hydrogen intercalation of the graphene layer. The intercalation process breaks

the bonds between the buffer layer and the SiC substrate and converts it to a complete graphene

layer [39]. Hence our original sample, monolayer graphene with a buffer layer, is converted to a

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bilayer free-standing graphene on SiC as a result of the hydrogen intercalation (supporting

information Figure 6-7). Comparing the extracted EALs in the free-standing bilayer graphene (red

crosses) to the one with buffer layer (black dots) in Figure 6-4, it can be noted that the EAL for

the free-standing graphene increases by about 40% indicating that the buffer layer scatters

electrons substantially more than a free-standing graphene layer. This effect is likely due to the

presence of sp3 bonds between the buffer layer and the SiC substrate, which increases the scattering

probability of electrons crossing the buffer layer compared to the free-standing graphene layer.

This is also observable in the C 1s PES spectra where the substrate-related peak intensity increases

after hydrogen intercalation indicating that more electrons can travel through the graphene layer

in the free-standing graphene compared to the buffer layer (supporting information Figure 6-7).

Finally, we note that surface/volume considerations may mean that the measured EAL values

for graphene will depend critically on the thickness of the graphene layer, so that measurements

from a bilayer graphene (present work) may not linearly extrapolate to thicker graphene layers

(seen in Xu et al’s [22] work as well). In this context, it may be reasonable to assume quite different

behavior between EALs (IMFPs) in monolayer/bilayer graphene and bulk graphite. Such a

disparity would mean that the theoretical constructs established for bulk materials are unlikely to

capture the physics associated with the IMFP in thin films, where interface/anisotropy effects are

expected to be significant.

6.5 CONCLUSIONS

Using synchrotron PES in the energy range 50-1150 eV, we have measured the EAL of

electrons in epitaxial graphene on SiC. Conducting graphene synthesis and EAL measurements in

UHV without any exposure to air provided an ideal experimental condition. Comparing EAL

values for the sample with the buffer layer to the free-standing one fabricated by hydrogen

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intercalation has enabled us to demonstrate that the interface effects are significant and show that

buffer layer scatters electrons more than a graphene layer.

We have also found a significant variation between previous theoretical and experimental

IMFP values for graphite and present EAL values for epitaxial graphene, while the energy

dependence remains very similar. 2D materials such as graphene obey different physics than bulk

materials, including a more pronounced influence from surfaces, interfaces and anisotropy; these

effects are not fully captured in the current models. This work highlights the need for more research

into measuring the EAL (IMFP) in 2D materials, requiring systematic measurements over a range

of different thicknesses and types of graphene (epitaxial, CVD, etc.). Epitaxial graphene is

subjected to a number of electron-collection-based measurements, therefore, having a better

understanding of EAL in epitaxial graphene on SiC is expected to improve the accuracy of data

analysis particularly in calculating the surface sensitivity factor, signal intensity and estimating the

graphene layer thickness.

6.6 ACKNOWLEDGMENTS

The Queensland Government support through the Q-CAS Collaborative Science Fund 2016

is kindly acknowledged. M.A. acknowledges scholarship funding provided by Science and

Engineering Faculty (QUT). PES measurements were conducted at the Australian Synchrotron

(Soft X-Ray Beamline), and the authors acknowledge the support of the Australian Synchrotron.

The authors kindly acknowledge Prof Patrick Soukiassian and Dr Neeraj Mishra for their help in

this research.

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Nanotechnology 2019, 30 (2), 025704. DOI: https://dx.doi.org/10.1088/1361-6528/aae7ec

6.8 SUPPORTING INFORMATION

Electron Inelastic Mean Free Path in Epitaxial Graphene on SiC

Mojtaba Amjadipour1, Jennifer MacLeod1, Josh Lipton-Duffin2, Anton Tadich3, John J Boeckl4,

Francesca Iacopi5, and Nunzio Motta1*

1 School of Chemistry, Physics and Mechanical Engineering, Science and Engineering Faculty,

Queensland University of Technology, QLD, Australia.

2 Central Analytical Research Facility, Institute for Future Environments, Science and Engineering

Faculty, Queensland University of Technology, QLD, Australia.

3 Australian Synchrotron, 800 Blackburn Road, Clayton, 3168 VIC, Australia.

4 Materials and Manufacturing Directorate, Air Force Research Laboratories, Wright-Patterson

AFB, 45433 OH, United States of America.

5 School of Electrical and Data Engineering, Faculty of Engineering and Information Technology,

University of Technology Sydney, NSW, Australia.

* Corresponding author. Tel: + 61731385104. E-mail: [email protected]

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Figure 6-5. C 1s spectra of graphene/SiC sample with buffer layer.

Based on our PES data and comparison with previously published works, we believe we have

predominantly a single layer of graphene plus the buffer layer over our SiC substrate [1, 2]; TEM

data also confirms it. Under growth conditions similar to ours, it has been reported that some islands

of bilayer graphene may be present on the surface as well [1, 3]. Here, we used high temperature

annealing and we employed H-etching procedure to improve the graphene quality and homogeneity.

Our group has previously reported that this procedure results in a very good quality graphene using

scanning tunneling microscopy (STM) and Raman spectroscopy [4, 5]. It has been previously

reported that graphene grows over the SiC step edges forming a fairly uniform coverage on the SiC

substrate [6]. Finally, we would like to point out that having more than one layer of graphene results

in even higher EAL (IMFP) which further confirms our claim that current theoretical and

experimental values for graphite under-predicts IMFP for graphene.

We have additionally considered how the EAL varies due to the different layer spacing

distances reported in the literature for monolayer graphene plus buffer layer, and this consideration

is presented in Figure 6-6, which shows that the sensitivity of EAL (IMFP) to these changes is

minimal, with less than 5% variation in values.

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Figure 6-6. EALvariation for monolayer graphene plus buffer layer due to different layer spacing values [7, 8]. The solid lines represent the fitting of the data using the modified Beth equation.

Table 6-1. Si 2p peak intensity change for the sample covered with graphene plus buffer layer (I) and the reference sample (I0).

Electron energy I0 (a.u.) Error (%)

I0 I (a.u.) Error (%) I

Transmission I/I0

1151 70699.1 0.18 60970.3 0.20 0.86

698 278147 0.17 226175 0.20 0.81

498 647245 0.13 513497 0.16 0.79

298 1436070 0.11 1040180 0.13 0.72

228 1184090 0.17 801872 0.25 0.68

48 4506550 0.07 1986820 0.13 0.44

Table 6-2. Constant parameters of the modified version of the Bethe equation calculated for the fittings in Figure 6-4.

Condition β (eV-1nm-1) γ (eV-1) C (nm-1) D (eVnm-1)

Present work - Graphene 0.08 0.50 7.66 70.00

Present work – Free-Standing Graphene 0.05 0.80 7.00 150.00

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As-grown epitaxial graphene on SiC is characterized by the presence of a so-called “buffer

layer” at the interface between the SiC substrate and the sp2 graphene layers; this buffer layer is back-

bonded to the substrate, creating sp3 hybridization (Figure 6-7) [9]. The presence of the buffer layer

is indicated by a unique spectral signature in the C 1s core level (Figure 6-5 and 6-7) [9, 10]. During

the intercalation process, atomic hydrogen penetrates between the buffer layer and the substrate, and

replaces the buffer layer-substrate bonds with H-capping at the substrate, allowing the buffer layer to

convert to a fully sp2-hybridized graphene layer [2, 9].

A literature review of H-intercalation of graphene on SiC shows that it is possible to intercalate

until no trace of the buffer layer is observed [2, 9, 11]. This is also the case in our data: following H-

intercalation, we find no spectral signature of the buffer layer in our C 1s data (Figure 6-7).

The thickness of a monolayer graphene plus buffer layer is quite similar to a free-standing

bilayer graphene. The main difference is that the sp3 backbonds between the buffer layer and the

substrate result in the thickness of monolayer graphene plus buffer layer being somewhat lower, at

about 0.6 nm whereas bilayer graphene is about 0.67 nm [12].

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Figure 6-7. (a) A model representing monolayer graphene plus the buffer layer on SiC, (b) a model showing the effect of H-intercalation converting the sample to a bilayer free-standing graphene, (c) C 1s spectra indicating the elimination

of the buffer layer components after H-intercalation.

REFERENCES

1. K.V. Emtsev, A. Bostwick, K. Horn, J. Jobst, G.L. Kellogg, L. Ley, J.L. McChesney, T. Ohta, S.A. Reshanov, and J. Röhrl, Towards wafer-size graphene layers by atmospheric pressure graphitization of silicon carbide. Nature Materials, 2009. 8(3): p. 203-207.

2. S. Watcharinyanon, C. Virojanadara, J. Osiecki, A. Zakharov, R. Yakimova, R. Uhrberg, and L.I. Johansson, Hydrogen intercalation of graphene grown on 6H-SiC (0001). Surface Science, 2011. 605(17): p. 1662-1668.

3. I.G. Ivanov, J.U. Hassan, T. Iakimov, A.A. Zakharov, R. Yakimova, and E. Janzén, Layer-number determination in graphene on SiC by reflectance mapping. Carbon, 2014. 77: p. 492-500.

4. P. Mondelli, B. Gupta, M.G. Betti, C. Mariani, J. Lipton-Duffin, and N. Motta, High quality epitaxial graphene by hydrogen-etching of 3C-SiC(111) thin-film on Si(111). Nanotechnology, 2017. 28(11): p. 115601.

5. B. Gupta, I. Di Bernardo, P. Mondelli, A. Della Pia, M. Betti, F. Iacopi, C. Mariani, and N. Motta, Effect of substrate polishing on the growth of graphene on 3C–SiC (111)/Si (111) by high temperature annealing. Nanotechnology, 2016. 27(18): p. 185601.

6. A. Ouerghi, R. Belkhou, M. Marangolo, M. Silly, S. El Moussaoui, M. Eddrief, L. Largeau, M. Portail, and F. Sirotti, Structural coherency of epitaxial graphene on 3C–SiC (111) epilayers on Si (111). Applied Physics Letters, 2010. 97(16): p. 161905.

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7. A. Ouerghi, M. Marangolo, R. Belkhou, S. El Moussaoui, M. Silly, M. Eddrief, L. Largeau, M. Portail, B. Fain, and F. Sirotti, Epitaxial graphene on 3C-SiC (111) pseudosubstrate: Structural and electronic properties. Physical Review B, 2010. 82(12): p. 125445.

8. J. Hass, J.E. Millán-Otoya, P.N. First, and E.H. Conrad, Interface structure of epitaxial graphene grown on 4H-SiC(0001). Physical Review B, 2008. 78(20): p. 205424.

9. C. Riedl, C. Coletti, T. Iwasaki, A.A. Zakharov, and U. Starke, Quasi-free-standing epitaxial graphene on SiC obtained by hydrogen intercalation. Physical Review Letters, 2009. 103(24): p. 246804.

10. K.V. Emtsev, F. Speck, T. Seyller, L. Ley, and J.D. Riley, Interaction, growth, and ordering of epitaxial graphene on SiC0001 surfaces: A comparative photoelectron spectroscopy study. Physical Review B, 2008. 77(15): p. 155303.

11. M. Amjadipour, A. Tadich, J.J. Boeckl, J. Lipton-Duffin, J. MacLeod, F. Iacopi, and N. Motta, Quasi free-standing epitaxial graphene fabrication on 3C–SiC/Si(111). Nanotechnology, 2018. 29(14): p. 145601.

12. W. Norimatsu and M. Kusunoki, Transitional structures of the interface between graphene and 6H–SiC (0001). Chemical Physics Letters, 2009. 468(1): p. 52-56.

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Chapter 7: Conclusions and Future Research

7.1 CONCLUSIONS

The goals of this thesis have been achieved by developing a procedure using a Si protective

layer to grow graphene over FIB patterned SiC nanostructures, demonstrating the success of hydrogen

intercalation in elimination of the buffer layer and presenting a direct estimation of electron inelastic

mean free path in epitaxial graphene on SiC.

7.1.1 Epitaxial Graphene Growth on FIB Patterned 3C-SiC Nanostructures on Si(111): Reducing Milling Damage

This thesis studied the effect of Ga+ ion milling on graphene growth on a 3C-SiC substrate in

UHV. The results indicated that Ga+ ion exposure prevents graphene growth on SiC and results in

formation of some islands on the surface. Using a modified procedure based on depositing a Si cap

layer, it was demonstrated that graphene can be grown on FIB-patterned SiC nanostructures. The Si

protective layer traps the milling residuals and helps to remove them during the normal growth

process. The Si layer evaporates by annealing the sample at about 1000 ˚C before the final annealing

step for graphene growth. Employing a combination of HIM, STM and Raman spectroscopy a

pathway to fabricate epitaxial graphene on FIB-patterned 3C-SiC nanostructures using UHV

annealing was presented. This method paves the way for use of FIB patterning for nanoscale

engineering of graphene on SiC.

7.1.2 Quasi Free-Standing Epitaxial Graphene Fabrication on 3C-SiC/Si(111)

The effectiveness of hydrogen intercalation process to eliminate the buffer layer for epitaxial

graphene fabricated on 3C-SiC/Si(111) thin films was systematically investigated. The presence of

the buffer layer, which is a carbon-rich layer at the interface of graphene and SiC substrate, adversely

affects graphene’s properties. Hydrogen intercalation eliminates the buffer layer and can produce

free-standing graphene on 3C-SiC/Si(111) thin films. Hydrogen atoms break the backbonds between

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the buffer layer and the SiC substrate, converting the buffer layer into a graphene layer. Reduced

substrate/graphene interaction was confirmed by the NEXAFS data. The PES C 1s spectrum indicated

the complete elimination of the buffer layer after H-intercalation. Furthermore, it was demonstrated

that the free-standing graphene fabricated on the 3C-SiC/Si(111) is stable in air. The H-intercalation

process is reversible: annealing the intercalated sample to 850 ˚C or higher results in hydrogen

desorption and recreation of the buffer layer.

7.1.3 Measuring the Electron Inelastic Mean Free Path in Epitaxial Graphene on SiC

Having a precise understanding about the electron IMFP is vital for a number of electron-

collection-based measurements. The electron IMFP in epitaxial graphene fabricated on 3C-

SiC/Si(111) was directly estimated by measuring EAL using synchrotron PES. The results indicated

that previous theoretical and experimental works for graphite under-predict the absolute value of the

IMFP for epitaxial graphene. Using a hydrogen intercalation procedure the IMFP of electrons in the

buffer layer with free-standing graphene was compared indicating that the buffer layer scatters

electrons significantly more due to having sp3 bonding with the substrate. It can be concluded that

2D materials such as graphene behave differently than bulk materials due to dominant effect of

surface and anisotropies in 2D materials. Such effects are not included in the current models for IMFP

highlighting the necessity for more research into measuring the IMFP in 2D materials.

7.2 FUTURE RESEARCH

Device fabrication using free-standing epitaxial graphene nanoribbons is a promising pathway

for the future research. Combing FIB milling of SiC prior to graphene growth and H-intercalation

procedure results in fabrication of high quality graphene nanoribbons. Figure 7-1 shows one possible

configuration for producing a field effect transistors with the fabricated graphene nanoribbons. For

this purpose, two metal contacts can be deposited on the sides of the FIB milled structures as drain

and source. Furthermore, in order to fabricate very narrow graphene ribbon, Helium ions (via Carl

Zeiss Orion NanoFab) can be used to narrow the structures size to few nanometer scales.

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Figure 7-1. A possible configuration to fabricate a field effect transistor using the graphene grown on the SiC

nanostructures.

Investigating the epitaxial graphene growth in situ using TEM is another interesting future

research direction. The graphene growth via Si sublimation can be conducted in situ by TEM

employing state of the art manipulators. This would provide the opportunity to observe the growth

process live by TEM. This study would be even more appealing for structured SiC samples revealing

different growth mechanisms over different facets of SiC.


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