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Epotec Systems for Wind Energy Applications · Epotec Systems for Wind Energy Applications ... 25...

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Epotec® epoxy systems for Wind Energy Applications are designed to meet stringent process and application requirements and offer a unique combination of performance and cost effectivenes. The Company offers a wide range of Germanischer Lloyd (GL) certified systems with product portfolio con- sisting of Tooling Resin Systems, Gel Coats, Resin Infusion System, Resin Systems for Prepegs, Expandable Epoxy Systems, Adhesive Systems and Hand-Lay up Systems. Features: Epotec Systems for Wind Energy Applications Tooling Resin Systems Epotec® Tooling Systems allow manufacturing of customized tools for specific uses and include systems suitable for hand lamination as well as infusion process. Low curing shrinkage enables manufacturing of precise composite tools in most com- plex shapes quickly and easily. The tools offer low thermal expansion and provide excellent strength to weight ratio. Versatile to different processes and blade designs. Provide optimum combination of properties under static & dynamic loading conditions. Robust systems Designed to manage process and environmental variations. Gel Coats Epotec System Mixing Ratio 1 TFT 2 Tg 3 Features YDGC 1651/TH 8266 100:45 2 - 3 65 - 75 Clear, moderate reactivity. YDGC 1651 / TH 8267 100:45 4 - 5 65 - 75 Clear, slow reactivity. YDGC 1652 / TH 8268 (pigmented) 100:15 1 - 2 125 - 135 Fast reactivity – designed for repair applications. YDGC 1653 / TH 8269 (pigmented) 100:40 2 - 3 80 - 90 Cycloaliphatic, moderate reactivity and temperature resistance. 1 Part by weight (pbw), 2 Tack Free Time @ 25 o C in hours, 3 Glass transition temperature o C Epotec® Surface / Gel Coat Systems are designed to provide optimum tack free time and excellent surface finish after curing process. 1 Part by weight (pbw), 2 Brookfield Viscosity @ 25 o C, 3 Glass transition temperature o C Epotec System Mixing Ratio 1 Mix viscosity 2 Tg 3 Features YD595/TH7295 100:30 500 - 1000 115 - 125 Moderate reactivity and temperature resistance YD535LV/TH7353 100:25 350 - 400 130 - 140 Moderate reactivity, high temperature resistance YDL574/TH7363 (RI: <20m. molds) 100:30 250 - 300 115 - 125 Low viscosity, Moderate reactivity and temperature resistance YDL594/TH7365 (RI: >20 m. molds) 100:35 200 - 300 115 - 125 Low viscosity, Slow reactivity and moderate temperature resistance PDF processed with CutePDF evaluation edition www.CutePDF.com
Transcript

Epotec® epoxy systems for Wind Energy Applications are designed to meet stringent process and application requirements and offer a unique combination of performance and cost effectivenes. The Company offers a wide range of Germanischer Lloyd (GL) certified systems with product portfolio con-sisting of Tooling Resin Systems, Gel Coats, Resin Infusion System, Resin Systems for Prepegs, Expandable Epoxy Systems, Adhesive Systems and Hand-Lay up Systems.

Features:

Epotec Systems for Wind Energy Applications

Tooling Resin SystemsEpotec® Tooling Systems allow manufacturing of customized tools for specific uses and include systems suitable for hand lamination as well as infusion process. Low curing shrinkage enables manufacturing of precise composite tools in most com-plex shapes quickly and easily. The tools offer low thermal expansion and provide excellent strength to weight ratio.

Versatile to di�erent processes and blade designs.Provide optimum combination of properties under static & dynamic loading conditions. Robust systems Designed to manage process and environmental variations.

Gel Coats

Epotec System Mixing Ratio1

TFT2 Tg3 Features

YDGC 1651/TH 8266 100:45 2 - 3 65 - 75 Clear, moderate reactivity

YDGC 1651 / TH 8267 100:45 4 - 5 65 - 75 Clear, slow reactivity

YDGC 1652 / TH 8268(pigmented)

100:15 1 - 2 125 - 135 Fast reactivity – designed for repair applications

YDGC 1653 / TH 8269(pigmented)

100:40 2 - 3 80 - 90 Cycloaliphatic, moderate reactivity and temperature resistance

Epotec System Mixing Ratio1

TFT2 Tg3 Features

YDGC 1651/TH 8266 100:45 2 - 3 65 - 75 Clear, moderate reactivity.

YDGC 1651 / TH 8267 100:45 4 - 5 65 - 75 Clear, slow reactivity.

YDGC 1652 / TH 8268(pigmented)

100:15 1 - 2 125 - 135 Fast reactivity – designed for repair applications.

YDGC 1653 / TH 8269(pigmented)

100:40 2 - 3 80 - 90 Cycloaliphatic, moderate reactivity and temperature resistance.

1Part by weight (pbw), 2Tack Free Time @ 25oC in hours, 3Glass transition temperature oC

Epotec® Surface / Gel Coat Systems are designed to provide optimum tack free time and excellent surface finish after curing process.

1Part by weight (pbw), 2 Brookfield Viscosity @ 25oC, 3 Glass transition temperature oC

Epotec System Mixing Ratio1

Mix viscosity2 Tg3

FeaturesYD595/TH7295 100:30 500 - 1000 115 - 125 Moderate reactivity and temperature resistance

YD535LV/TH7353 100:25 350 - 400 130 - 140 Moderate reactivity, high temperature resistance

YDL574/TH7363(RI: <20m. molds)

100:30 250 - 300 115 - 125 Low viscosity, Moderate reactivity and temperature resistance

YDL594/TH7365(RI: >20 m. molds)

100:35 200 - 300 115 - 125 Low viscosity, Slow reactivity and moderate temperature resistance

Epotec System Mixing Ratio1

Mix viscosity2 Tg3

FeaturesYD595/TH7295 100:30 500 - 1000 115 - 125 Moderate reactivity and temperature resistance

YD535LV/TH7353 100:25 350 - 400 130 - 140 Moderate reactivity, high temperature resistance

YDL574/TH7363(RI: <20m. molds)

100:30 250 - 300 115 - 125 Low viscosity, Moderate reactivity and temperature resistance

YDL594/TH7365(RI: >20 m. molds)

100:35 200 - 300 115 - 125 Low viscosity, Slow reactivity and moderate temperature resistance

PDF processed with CutePDF evaluation edition www.CutePDF.com

Resin Infusion Systems

Epotec® Resin for Infusion/ VARTM provide low initial viscosity and reactivity varying from few minutes to several hours at ambient temperature. The choice can be made depending on process conditions, geometry of the component and end use requirements. The systems can be used in combination with variety of reinforcements and core materials to make high strength structural components for sporting goods, marine, aeronautics, automobiles, wind energy applications.

Resin Systems for PrepegsEpotec® Prepreg Resin systems are solvent free systems which provide long shelf life at room temperature. These systems are suitable for wide variety of reinforcements and components of different dimensions

1 Part by weight (pbw), 2 Brookfield Viscosity @ 25°C (cP), 3 Glass Transition Temperature (°C).

Epotec System Mixing Ratio1

Shelf life2 Tg3 Features

YD143 - > 60 130 - 140 Single component, long shelf life at ambient conditions

YD565/TH7252 100:20 >15 115 - 125 Low mix viscosity, solvent free system

YD570/TH7252 100:20 >30 115 - 125 Moderate shelf life , solvent free system

Epotec System Mixing Ratio1

Shelf life2 Tg3 Features

YD143 - > 60 130 - 140 Single component, long shelf life at ambient conditions.

YD565/TH7252 100:20 >15 115 - 125 Low mix viscosity, solvent free system.

YD570/TH7252 100:20 >30 115 - 125 Moderate shelf life , solvent free system.

1 Part by weight (pbw), 2 in days @ 25°C 3 Glass Transition Temperature (°C),

oC in minutes, 3 Glass transition temperature oC

Epotec® Expandable Epoxy systems are suitable for production of light weight, rigid and dimensionally stable components starting from prototypes to bulk production.

Expandable Epoxy Systems

1Part by weight (pbw), 2 100 gms mix @ 25

250-500

180-220

130-150

Cured Density(kg/m3)

Closed cell in-situ non CFC foam system with density 130 - 500 kg/m2.

FeaturesEpotec System Mixing Ratio1

Foaming time2

Tg3

YD1107D130..D150/TH7152 100:25 15-20 100-110

YD1100/TH7152 100:27 15-20 80-90

YD1106250..D350/TH 7161

100:40 20-30 85-95 250-500

180-220

130-150

Cured Density(kg/m3)

Closed cell in-situ non CFC foam system with density 130 - 500 kg/m3.

FeaturesEpotec System Mixing Ratio1

Foaming time2

Tg3

YD1107D130..D150/TH7152 100:25 15-20 100-110

YD1100/TH7152 100:27 15-20 80-90

YD1106250..D350/TH 7161

100:40 20-30 85-95

Epotec System Mixing Ratio1

Mix viscosity2

Tg3 Features

YD535LV/TH7253-8 100:35 200 - 300(TH7256-8)

75 - 85 One resin-six hardener system with fast to slow reactivity ( 10 mins. to > 10 hrs)

YD585/TH7255E-7E 100:32 200 - 300 75 - 85 One resin-two hardener system , fast hardener has low viscosity

YD535SP/TH8257SP 100:34 200 - 300 75 - 85 Slow reacting system, faster strength built-up in comparison to systems of similar reactivity

Epotec System Mixing Ratio1

Mix viscosity2

Tg3 Features

YD535LV/TH7253-8 100:35 200 - 300(TH7256-8)

75 - 85 One resin-six hardener system with fast to slow reactivity ( 10 mins. to > 10 hrs)

YD585/TH7255E-7E 100:32 200 - 300 75 - 85 One resin-two hardener system , fast hardener has low viscosity

YD535SP/TH8257SP 100:34 200 - 300 75 - 85 Slow reacting system, faster strength built-up in comparison to systems of similar reactivity

Aditya Birla Chemicals (Thailand) Ltd.888/167 , 16th floor Mahatun Plaza, Ploenchit Road, Lumpini, Pathumwan, Bangkok -10330.

Tel Nos. : +66- (2) -2535031-33, Fax Nos.: +66-(2)-2453-5030www.epotec.info

Epotec® Epoxy Adhesive Systems are designed to join various similar and dissimilar substrates providing excellent adhe-sion over wide range of service conditions. Specialized characteristics such as thixotropy, high temperature non-sag/slump resistant make them useful for applications in windmill blades and other structural composite applications.

Adhesive Systems

Epotec System Mixing Ratio1

Mix viscosity2 Tg3 Features

YD1535G/TH7254G 100:45 Thixotropicpaste

75 - 85 Fast curing adhesive for repair applications

YD1535G/TH7256G 100:45 Thixotropicpaste

75 - 85 Moderately reactive adhesive for small to medium size components

YD1535G/TH7257G 100:45 Thixotropicpaste

75 - 85 Slow reacting toughened system for main shell bonding, designed for fast strength built-up

Epotec System Mixing Ratio1

Mix viscosity Tg2 Features

YD1535G/TH7254G 100:45 Thixotropicpaste

75 - 85 Fast curing adhesive for repair applications.

YD1535G/TH7256G 100:45 Thixotropicpaste

75 - 85 Moderately reactive adhesive for small to medium size components.

YD1535G/TH7257G 100:45 Thixotropicpaste

75 - 85 Slow reacting toughened system for main shell bonding, designed for fast strength built-up.

1Part by weight (pbw), 2Glass transition temperature oC

Hand-Lay up Resin Systems

Epotec® Resin and Curing Agent System for Hand - Lay Up Resins are designed to provide optimum initial mix viscosity which enables good wetting and fibre impregnation with minimal dripping on vertical & inclined surfaces. The choice of system can be made depending on the application and curing conditions. Faster curing hardners are preferred for repair applications.

DISCLAIMER : All recommendations for use of our products whether given by us in writing, verbally or to be implied from the results of tests carried out by us are based on the current state of our knowledge. Although the information contained in this sheet is accurate, no liability can be accepted in respect of such information. We warrant only that our product will meet the designated speci�cations and make no other warranty either express or implied, including any warranty of merchantability or �tness for a particular purpose as the conditions of application are beyond our control.

1 Part by weight (pbw), 2 Brookfield Viscosity @ 25°C (cP), 3 Glass Transition Temperature (°C).

Epotec System Mixing Ratio1

Mix viscosity2

Tg3 Features

YD535/TH7253 - 8 100:35 800 - 1400 75 - 90 One resin-six hardener system with fast to slow reactivity

YD580C/TH7253C - 8C 100:33 800 - 1400 75 - 90 One resin-six hardener system with fast to slow reactivity, designed for fast strength built-up & high mechanical stiffness

Epotec System Mixing Ratio1

Mix viscosity2

Tg3 Features

YD535/TH7253 - 8 100:35 800 - 1400 75 - 90 One resin-six hardener system with fast to slow reactivity

YD580C/TH7253C - 8C 100:33 800 - 1400 75 - 90 One resin-six hardener system with fast to slow reactivity, designed for fast strength built-up & high mechanical stiffness


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