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EQUIPMENT AND ENGINEERING SOLUTIONS FOR PROCESS AND … · 2015. 8. 15. · • Fuel and steam flow...

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Environmental Process Analytics EQUIPMENT AND ENGINEERING SOLUTIONS FOR PROCESS AND ENVIRONMENT
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Page 1: EQUIPMENT AND ENGINEERING SOLUTIONS FOR PROCESS AND … · 2015. 8. 15. · • Fuel and steam flow monitoring • Blowdown losses, radiation losses • Water feed temperature •

Environmental

Process

Analytics

EQUIPMENT AND ENGINEERING

SOLUTIONS FOR PROCESS AND

ENVIRONMENT

Page 2: EQUIPMENT AND ENGINEERING SOLUTIONS FOR PROCESS AND … · 2015. 8. 15. · • Fuel and steam flow monitoring • Blowdown losses, radiation losses • Water feed temperature •

COMPANY OVERVIEW

ABOUT US Environmental Process Analytics (EPA) was officially established in 2001 to address the need for

expertise in the environmental emissions and process control industries. The staff of EPA have experience, application knowledge and engineering expertise of more than 100 years in the fields of environmental emissions monitoring equipment, process control, gas detection and analysis, and the Safety, Health, Environmental and Quality (SHEQ) fields. Where standard products are not suitable EPA is able to design and manufacture according to custom application requirements. Based in Centurion, South Africa, EPA’s location is ideal in order to provide superior service to the entire Sub-Saharan Africa. An on-site workshop enables EPA to meet swift turnaround times with regards to repairs and calibration of equipment. Service level agreements with customers are honoured through on site assistance. PRODUCTS Our products include a comprehensive quality range to suit the requirements for gas analysis, gas detection, dust and flow monitoring, pressure and level, temperature and test equipment. In particular our gas and dust emissions monitoring systems are renowned for accuracy and reliability with minimized maintenance. Bespoke products are also offered according to application. In addition to product supply we offer facilities for vehicle, combustion engine and plant emission testing. CLIENTS AND DISTRIBUTION EPA has distribution and service representation in all the major centers within South Africa and a footprint in Sub-Saharan Africa. National and international companies are serviced by EPA in various economic sectors including mining, steel, cement, power generation, food and beverage etc. SERVICE Our technicians and laboratory facilities allow in house or on site calibration and servicing of equipment. Maintenance contracts are available for reliable equipment operation. Complete Turnkey solutions are offered to complement the supply of products and services. All areas of concern are covered including design, development,, engineering, supply installation, project management and commissioning.

QUALITY CONTROL AND SHEQ POLICY Quality Control Policies of all Suppliers and Clients are followed strictly and international standards such as ISO, BSEN14181, MCERTS, SIRA, TUV, are adhered to at all times. In addition EPA has an internal SHEQ Policy that conforms to international and South African legislation. We are a BEEE accredited company

CSA, UL, NIST

Page 3: EQUIPMENT AND ENGINEERING SOLUTIONS FOR PROCESS AND … · 2015. 8. 15. · • Fuel and steam flow monitoring • Blowdown losses, radiation losses • Water feed temperature •

• 1-3 gases with Long Life O2 cell

• O2, CO, CO2, NO, NO2, SO2,H2S

• ppm & mg/m3

• Efficiency, losses, excess air

• Temperature, draft

• Data logging USB connection

• Differential Pressure

• Condensate trap & filter

• TUV EN 50379 approval

• 3-9 gases upgradeable with long life O2 cell

• O2, CO, CO2, NO, NO2, SO2, CH4, CxHy, H2, H2S, True NOx

• Efficiency, losses, dew point

• Air velocity, mass flow

• Remote control

• High flow pump

• Analogue outputs

• Reporting software

MRU DELTA 65 MRU OPTIMA 7

MRU VARIO PLUS

MRU MGA 5+

MRU NOVA PLUS

• Long term monitoring Infrared Technology

• 3-7 gases upgradeable

• O2, CO, CO2, NO, NO2, SO2, CH4, CxHy, H2, H2S, True NOx

• Efficiency, losses, air flow

• Remote control

• High flow pump

• Reporting software

• Analogue inputs/ outputs

• 3-8 gases with Long Life O2 cell

• O2, CO, CO2, NO, NO2, SO2, H2S, CH4 Efficiency, losses, dew point

• Temperature, draft

• Air velocity/ mass flow

• Differential pressure

• Bluetooth/USB, software

• Condensate trap & filter

• 3.5” TFT Colour display, TUV EN50379

• 3-9 gases with Long Life O2 cell

• O2, CO, CO2, NO, NO2, SO2, CH4, C3H4, H2, H2S, True NOx

• Efficiency, losses, dew point

• Air velocity/mass flow

• Wireless Remote control

• High flow pump

• Peltier cooler option

• Reporting software

Complete combustion and emissions monitoring systems available including installation and maintenance contracts e-mail: [email protected]

CCOOMMBBUUSSTTIIOONN EEFFFFIICCIIEENNCCYY && EEMMIISSSSIIOONNSS

CODEL GCEM 40

PARTICULATES

• In situ direct measurement

• 1-5 gases CO, CO2, NOx, SO2, H20. Temperature/pressure

• Auto calibration, auto zero

• Low maintenance

• Low installation costs

• Normalised inputs

• 4-20 mA outputs

• Low cost

• Complete boiler monitoring solution

• Portable particulate measurement

• Fast results for dust emissions

• According to 1. Bl,Sch V

• Optional O2, CO, temperature

• Compact and Lightweight

• 10 minute mg/m3 results

• Easy to use

• Data logging software

• Zirconium technology

• In situ direct O2 measurement 0-25%

• Auto zero, calibration & back purge

• COe ppm option

• Remote display

• High dust applications

• 4-20mA & RS232 output

• Long sensor life

• High temperature/ATEX options

COMBUSTION O2/Coe/CV

Page 4: EQUIPMENT AND ENGINEERING SOLUTIONS FOR PROCESS AND … · 2015. 8. 15. · • Fuel and steam flow monitoring • Blowdown losses, radiation losses • Water feed temperature •

CODEL STAKGARD

CODEL DCEM 2000

CODEL GCEM40/ 4000

CODEL 4100

Complete emissions monitoring systems available including installation and maintenance contracts with offsite monitoring: e-mail: [email protected]

MRU SWG 200

• Continuous data logging for 10 years

• Real time display and trending

• Full reporting system

• Diagnostic function

• Automatic alarm emails

• User password protected

• Wireless/internet/Network

• Compliance monitoring

• 0.1-2500 mg/m3

• High sensitivity

• Process Intelligence function

• Relay output

• Analogue output Simple installation

• Low installation costs

• MCERTS/TUV APPROVAL

• Cross stack Double beam to 20m

• mg/m3, mg/Nm3, Opacity, Extinction

• Auto calibration

• Auto misalignment

• Automatic isolation valves

• Check Filter

• Analogue & Modbus outputs

• US EPA CFR/TUV

• Extractive Heavy Duty system fully integrated

• Hot, Wet gases-heated probe

• 8 gases upgradeable CO, CO2, NO, NO2, SO2, HCL, CH4, H20

• Auto calibration, auto zero

• Low maintenance

• Analogue output

• MCERTS/TUV

• Heavy duty, accurate, reliable gas emissions solution

• 5-8 gases upgradeable CO, CO2, NOx, NO2 SO2, HCL, H20, CH4

• Auto calibration/Auto zero & purge

• 4-20 mA RS485 outputs

• Low cost & Low maintenance

• Easy installation

• 8 gases upgradeable

• Auto zero & calibration

• High flow pump

• Moisture sensor

• High efficiency filtration

• Analogue outputs

• Wireless link option

• Data logging software

CODEL 4000WG

CODEL DCEM 1000

• Cross stack Single beam to 20m

• mg/m3, mg/Nm3, Opacity, Extinction

• Auto averaging

• Automatic isolation valve option

• Check Filter

• Analogue outputs

• Diagnostics

• US EPA CFR

SmartCEM & OnlineView

• Extractive Heavy Duty system fully integrated

• Hot, Wet gases-heated in situ probe

• 8 gases upgradeable CO, CO2, NO, NO2, SO2, HCL, CH4, H20

• Auto calibration, auto zero

• Low maintenance

• Analogue output

• MCERTS/TUV

GGAASS AANNDD DDUUSSTT EEMMIISSSSIIOONNSS MMOONNIITTOORRIINNGG

Page 5: EQUIPMENT AND ENGINEERING SOLUTIONS FOR PROCESS AND … · 2015. 8. 15. · • Fuel and steam flow monitoring • Blowdown losses, radiation losses • Water feed temperature •

GAS DETECTION

INDICATORS & LOGGERS

COAL MILL FIRE

For engineering, design and installation of Gas, Flame, Fire equipment please contact Stuart-mobile 082 563 7204 e-mail: [email protected]

PPRROOCCEESSSS AANNDD FFIIRREE MMOONNIITTOORRIINNGG

DEWPOINT/TRACE GAS

SIGNAL CONDITIONING

• ppm impurity in N2/H2/CO2/ARGON, CH4 etc.

• Dew point measurement

• Excellent accuracy & resolution

• Auto calibration function

• Panel and field mount options

• Analogue and RS232 outputs

• Wireless/internet/Network

• Compliance monitoring

• Oxygen, Toxic, Flammable, VOC’s and Inert gases

• High sensitivity, ATEX approval

• Detectors and controllers

• Portable and Fixed

• Analogue & RS485 output

• Low maintenance smart cell

• Simple installation

• Data logging & wireless

• Compact up to 256 channels

• Multiple inputs/outputs

• 250,000,000 samples @ 1 sec.

• USB and software interface

• Derived channel functions

• Volume and flow calculation

• Analogue outputs

• Panel mount or IP65

• Transmitter, Thermowell & Thermocouples

• Laser non contact

• Thermal imaging

• Head, DIN or panel mount

• Programmable

• 4-20mA, 2 & 3 wire

• Full range of fittings and probes

• ATEX options

• Power supplies and isolation

• 12-48VDC/90-260VAC

• Signal conditioners

• Surge protection

• EEx ia approved

• High energy efficiency

• Current separator

• DIN mount or panel mount

TEMPERATURE

SPARK AND FLAME

• Ultra fast speed response

• Fail safe no false alarms

• 4-20mA & relay output

• Up to 25m detection

• Sensitivity adjustment

• Automatic test function

• Long lifespan & high reliability

• UL listed, ATEX option

• High speed direct measurement CO

• Auto calibration, auto zero

• Low maintenance

• Simple setup & diagnostics

• Remote display

• Analogue outputs

• Insertion temperature

• Thermal imaging

WATER QUALITY

• PH, conductivity, DO, Turbidity/ Floculant

• CLO2, CL2, NH3, NH04, ORP

• Automatic cleaning

• Dew point and RH

• Sampling systems

• Analogue outputs

• Wireless link option

• Data logging software

Page 6: EQUIPMENT AND ENGINEERING SOLUTIONS FOR PROCESS AND … · 2015. 8. 15. · • Fuel and steam flow monitoring • Blowdown losses, radiation losses • Water feed temperature •

• Measuring range 0-25 bar

• Gas, vapours and liquids

• Output 0-10V/ 4-20mA

• Accuracy 0.4%

• Temperature compensation

• IP65 housing

• Process connection G1/2”/ M20

• Low cost

PRESSURE TX TYPE AS PRESSURE TX PCE-28

DIFFERENTIAL TX-AS dP

For your pressure and flow monitoring solution please contact Stuart on 012 6616656/9089 e-mail: [email protected]

SSTTAATTIICC AANNDD DDIIFFFFEERREENNTTIIAALL PPRREESSSSUURREE

CHEMICAL SEALS

APR SMART DIFFERENTIAL

• Chemical seals & temperature radiators

• Manifolds and fittings

• Pipe mounting kits

• Remote display and programming

• HART Programmer & software

• Gauges 100mm, 1% accuracy

• Sanitary seals

• Oxygen cleaning

ACCESSORIES

• Measuring range 0-10m bar/1000 bar

• Gas, vapours and liquids

• Output 0-10V/ 4-20mA, MODBUS

• Accuracy 0.2%

• Temperature compensation

• IP65/IP67 & S/S option

• Process connection G1/2”/ M20

• ATEX version & Low power

• Measuring range 0-10m bar/1000 bar

• Gas, vapours and liquids

• Output 0-10V/ 4-20mA, MODBUS

• Accuracy 0.2%

• Temperature compensation

• IP65/IP67 & S/S option

• Process connection G1/2”/ M20

• ATEX version & Low power

• Measuring range 0-10m bar/1000 bar

• Gas, vapours and liquids

• Output 4-20mA, Profibus PA

• Wetted parts

• Temperature compensation

• IP65/IP67 & S/S option

• Process connection G1/2”/ M20

• ATEX version,

• Various pressure ranges to suit

• Gas, vapours and liquids

• Flush direct mount

• Remote mount

• Flanged

• Sanitary versions

• Capilary options

• High temperature versions

APC-2000ALW SMART

• Measuring range 0-10mbar/1200 bar

• Gas, vapours and liquids

• Output 0/5/4-20mA, HART, Profibus PA

• Accuracy 0.075%, 100: 1 turndown

• Temperature compensation

• IP65/IP67 & S/S option, EXia/D

• Process connection G1/2”/ M20

• ATEX, SIL, Marine version, MID

APCE-2000 SMART • Measuring range 0-10m bar/1200 bar

• Gas, vapours and liquids

• Output 4-20mA, HART,

• Accuracy 0.01%, 100: 1 turndown

• Temperature compensation

• IP65/IP67 & S/S option

• Process connection G1/2”/ M20

• ATEX, SIL, Marine version, MID

Page 7: EQUIPMENT AND ENGINEERING SOLUTIONS FOR PROCESS AND … · 2015. 8. 15. · • Fuel and steam flow monitoring • Blowdown losses, radiation losses • Water feed temperature •

• Clamp on non intrusive or insertion types

• 0-32m/sec, portable or fixed

• DN15 to DN6000 pipe sizes

• 4-20mA, MODBUS, OCT or relay output

• Large turndown ratio & totalising

• Lower power consumption

• Battery option-5 years

• Simple setup and low installation cost

• Direct mass flow measurement

• Portable or fixed units

• Large range up to 60m/s

• 4-20mA, MODBUS, 100:1 turndown

• High accuracy & repeatability

• Low power consumption

• Diagnostics function and software

• General purpose or ATEX

ULTRASONIC FLOW SOLID FLOW AND LEVEL

MASS FLOW AIR & GAS

VCEM 5000 GAS FLOW

MAGNETIC FLOW

• Non contact infrared gas flow monitoring

• High temperature corrosive and dirty applications

• 0-50 m/second selectable

• Continuous measurement

• Linearity 1%, Accuracy 2%

• High reliability and availability

• Very low maintenance

• US EPA CFR, TUV approval

• Granular flow monitoring for solids

• Bin level control for corrosive or dusty materials

• Simple low cost installation and setup

• Multiple units-kg/h, t/day etc.

• Totalising function

• 4-20mA and RS232/485 output

• Adjustable range 0-10m/s

• Robust probe and controller

• Bi directional measurement

• 0-10m/s or 0-28250m3/h

• DN10 to DN1000 pipe sizes

• Accuracy +/- 0.5% of range

• Static pressure 40 Bar

• 4-20mA, RS485, RS232

• Software package & remote

• Robust, stainless steel, Teflon

Please contact us for further information on systems available including installation and maintenance contracts e-mail: [email protected]

FFLLOOWW AANNDD LLEEVVEELL MMOONNIITTOORRIINNGG

HYDROSTATIC LEVEL

AIR & GAS FLOW

• Smart meter technology

• 4-20mA, MODBUS, HART

• High accuracy 0.1% or range

• High temperature version

• Corrosion resistant

• Programmable damping

• Simple installation

• ATEX approvals

• Velocity, mass flow, pressure

• High accuracy sensor with diagnostic function

• Compact accurate flow measurement

• Portable or fixed units

• Robust and reliable

• Back purge function

• 4-20mA and data logging

• Easy installation

• Sealed, stainless and marine units IP66/IP68

• Corrosive and clean liquids

• Static pressure 4MPa

• High temperature 250 Centigrade

• Selectable Hysteresis

• AC or DC voltages

• Long service life

• ATEX versions

FLOAT LEVEL SWITCH

Page 8: EQUIPMENT AND ENGINEERING SOLUTIONS FOR PROCESS AND … · 2015. 8. 15. · • Fuel and steam flow monitoring • Blowdown losses, radiation losses • Water feed temperature •

• Automated boiler monitoring and control-internationally acclaimed best design award. • Optimised energy efficiency and productivity • Reduction in fuel costs • Fuel and steam flow monitoring • Blowdown losses, radiation losses • Water feed temperature • Oxygen trim, stack gas temperature • Stack emissions packages • Full diagnostics and reporting • Internet access and remote monitoring • Complete boiler packages with monitoring and control fully equiped and delivered

Please contact us for further information on systems available including installation and maintenance contracts e-mail: [email protected]

FFOORRBBEESS MMAARRSSHHAALLLL

BOLIER HOUSE EFFICIENCY RANGE

• Complete gas mixing plant/skid, designed and manufactured • LPG, NATURAL GAS, BIOGAS etc. • Control and safety valves • Temperature and pressure measurement • Gas analysers for concentration, Calorific value, Wobbe index • Gas density • Gas mass flow • Gas/Oxygen ratio • Mixing control • Exd approved • P&ID supplied

GAS MIXING PLANTS

Page 9: EQUIPMENT AND ENGINEERING SOLUTIONS FOR PROCESS AND … · 2015. 8. 15. · • Fuel and steam flow monitoring • Blowdown losses, radiation losses • Water feed temperature •

FFOORRBBEESS MMAARRSSHHAALLLL We can supply complete systems as required including Turnkey Projects

PRESSURE REDUCING SYSTEMS

VALVE RANGE

• Complete systems designed and supplied on Skid or to suit • All equipment is integrated • No on site manufacturing • Reduced on site time • Bespoke options

TRUSTED GLOBAL SOLUTIONS

• Full range of valves and rotary joints • Single stage/multi stage • Ball valves • Check valves • Piston valves • High pressure stop valves • Safety relief valves • Pressure reducing • Positioners • Custom manufacture available • Fittings to suit

Page 10: EQUIPMENT AND ENGINEERING SOLUTIONS FOR PROCESS AND … · 2015. 8. 15. · • Fuel and steam flow monitoring • Blowdown losses, radiation losses • Water feed temperature •

Test and Calibration equipment:

Environmental Process Analytics JJ&S Environmental Process Analysis CC t/a

PO Box 10946 Centurion 0046 RSA GPS: S25” 53.008” E28” 09.808”

tel: +27 12 661 6656/6534/ 661 9089 cell: 082 563 7204/ 082 565 5968 fax: +27 12 661 6528 e-mail: [email protected] web http//www.envirosa.com

APPLICATIONS AIR QUALITY ANALYSER VERIFICATION BAG HOUSE FIRES BAG FILTER EFFICIENCY BIOGAS BOILER CONTROL CEMENT PRODUCTION COAL BUNKER MONITORING COAL MILL MONITORING COMBUSTION EFFICIENCY DATA LOGGING AND ANALYSIS DEMIN WATER QUALITY DRY MILLS ENERGY MONITORING EMISSIONS MONITORING FLAME AND FIRE FILTER EFFICIENCY FLARE MONITORING FOOD & BEVERAGE FLUIDISED BED SOLIDS GAS ANALYSIS GAS DETECTION GAS MONITORING HEATING AND VENTILATION HEAT TREATING FURNACES HFO FUEL FLOW MONITORING HYDROGEN ANALYSERS INCINERATORS MANUFACTURING

MEDICAL MILLING MINING OIL REFINERIES PETROCHEMICAL PF DUST FLOW PHARMACEUTICAL POWER GENERATION PRODUCT LOSS/EFFICIENCY PROCESS OPTIMISATION PULP AND PAPER PUMP CONTROL RESEARCH AND DEVELOPMENT SILO BLOCKAGE AND LEVEL SOLIDS FLOW SPARK AND FLAME STEEL INDUSTRY STORAGE VESSELS TRANSPORT TUNNEL MONITORING TURBINES THERMAL IMAGING VEHICLE EMISSIONS WATER METERING WASTE TREATMENT WATER CONSUMPTION WATER IN PROCESS WATER QUALITY

SERVICE

• EQUIPED GAS LABORATORY

• TRACEABLE STANDARDS

• QUALITY REFERENCED

• TRAINED STAFF

• CERTIFICATION

• TRAINING

• TESTING

• DESIGN AND DEVELOPMENT

• ENGINEERING AND CONSULTING

• TURNKEY PROJECTS

• PLUG AND PLAY SYSTEMS

• SERVICE AND MAINTENANCE

• CALIBRATION AND VERIFICATION

• O2, N2 • CO, CO2 • NO, NO2 • SO2, H2S • NH3, CL2

• MULTIFUNCTION • PRESSURE, DP • VELOCITY/FLOW • TEMPERATURE & HUMIDITY • DATA LOGGING

• HART COMMUNICATOR • FULL DIAGNOSTICS • CONFIGURATION • ZERO & CALIBRATION • PC SOFTWARE

Partners:

• LOOP TESTER • DUST METERS • PRESSURE • CALIBRATORS • ISOKINETIC TESTS

Your distributor:


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