EQUIPMENT: PUMPS - MCAM · 2019. 4. 1. · POSITIVE DISPLACEMENT DYNAMIC PUMP APPLICATIONS INCLUDE...

OIL , GAS & PETROCHEMICAL

ROTATINGEQUIPMENT:

PUMPS COMPRESSORS

VALVES

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Find us online @quadrantepp

CHEMICAL/OIL & GAS PROCESSING

PLASTICSADVANCED PLASTIC & POLYMER

INNOVATORS

800-366-0300 | quadrantplastics.com 1

2053

3,000,0002,000

6

LBS. SHIPPED WEEKLY WORLDWIDE

TEAM MEMBERS

BRANCH OFFICES

COUNTRIES

R&D LOCATIONS

The global industry leader replacing metals & alloys by delivering STRONGER, LIGHTER-WEIGHT plastic & polymer materials with superior corrosion & extreme temperature resistance

Duratron® PBIDuratron® PIDuratron® PAI*

Semitron® ESdDuratron® PEI*Quadrant® PPSUQuadrant® PSU

Quadrant® PC

Quadrant® PPO

PMMA, ABS, PS

Quadrant® PVC

*Available in Semitron® static dissapative grades.

450˚F(230˚C)

250˚F(120˚C)

150˚F (65˚C)

Duratron® PBIDuratron® PI

Duratron® PAI*

Ketron® PEEK*Techtron® PPS

Fluorosint® PTFE*

Ertalyte® PET-P*Nylatron® PA

Acetron® POM*TIVAR® UHMW-PE

Proteus® PPSanalite® HDPE/PP

Proteus® HDPE/LDPE

TABLE OF

ABOUT QUADRANT .....................................................................................1WHY PLASTICS ..........................................................................................3PUMPS ...................................................................................................5COMPRESSORS .........................................................................................9APPLICATION STORIES .............................................................................. 15VALVES & SEALS ...................................................................................... 17WHY QUADRANT: THE PROOF IS IN THE DATA ................................................... 23IMPERIAL DATA SHEETS ............................................................................. 31METRIC DATA SHEETS ............................................................................... 33

TABLE OF

CONTENTS

2

UPSTREAM MIDSTREAM DOWNSTREAM

Introducing the first and only multiple process stock shapes to receive M-710 NORSOK certification. Quadrant’s Ketron® 1000 PEEK was formulated in cooperation with our oil and gas industry partners to deliver long-lasting maximum performancein the most extreme temperature and high-pressure environments.

ANSWERS & EXPERTISE

QUADRANTPLASTICS.COM

LIVE CHAT SUPPORT


IN ALL AREAS OF THE OIL, GAS & PETROCHEMICAL INDUSTRY, ENGINEERING AND MAINTENANCE TEAMS ARE FOCUSED ON:• Increasing MTBF (Meantime Between Failure)• Increasing MTBR (Mean Time Between Rebuild)• Building equipment that increases the efficiency of a system

–– producing more product with the same capital equipment• Reducing “cost in use” of new designs and newly rebuilt equipment

These increasing demands mean that some traditional materials just can’t get the job done. For example, materials with an inability to maintain dimensional stability in operation, cause significant losses in efficiency and capacity.

Parts that wear prematurely, cut into your production schedule, and increase operational spending towards reducing their service life. That can mean the obvious losses in production profit.

NEW CHOICES FOR NEW CHALLENGESQuadrant has a proven and growing portfolio of engineering materials for components that handle these challenging conditions.It includes materials that:• Reduce weight and power requirements

• Survive a wide range of chemicals and abrasives

• Increase MTBR

• Outwear standard materials by a factor of 10 or more –– while reducing frictional drag

• Hold dimensions over wide temperature swings

• Resist catastrophic upsets/failures––minimizing other hardware damage.

TO SIMPLIFY THINGSA few key properties of engineering plastics –– with the optimum design––have a major effect on equipment productivity. This guide helps simplify the material selection challenge:• It groups materials by their application, product media and temperature capability• Each group then compares materials on their physical/mechanical properties• It also compares another key factor––relative cost

We back all of this up with tech support, and the most capable network of plastics distribution and service centers in North America.

WHY

PLASTICS

VALVE SEATBACK UP RING

MATERIAL PERFORMANCE IMPROVES EFFICIENCY AND RELIABILITYQuadrant has significant experience in many compressor, valve and pump applications. Our broad range of materials provides the ideal material for each application without compromising performance––or cost. Our materials are selected for these applications for many reasons.

IMPROVED CHEMICAL RESISTANCEQuadrant’s Advanced Engineering Plastics offer a broad range of fluid chemical resistance. Ketron® PEEK is resistant to most chemicals excluding oxidizing agents. Techtron® PPS has no known solvents below 400˚F (204˚C), and Fluorosint® 500 PTFE is only attacked by molten alkalis and very few other chemicals.

IMPROVED OVERALL EFFICIENCYDesign engineers can design and implement polymeric components with reduced running clearances. Reducing wear component clearance by 50% increases output and reduces vibration, and MTBF for typical efficiency gains of 4–5%. (See Fig. 1) Should equipment upsets occur, damage to mating components is negligible, unlike metal components where contact during failure can cause permanent damage.

REDUCED WEIGHT & POWER REQUIREMENTSMaterials from Quadrant have excellent strength-to-weight ratios approaching non-ferrous metals. Engineers can modify designs based on these lighter weight improving installation procedures and reducing overall system weight, which translates into lower power consumption improving output and economics.

INCREASED MTBR (MEAN TIME BETWEEN REBUILD)When compressors and pumps undergo upset conditions such as suction loss (cavatation), slow rolling or startup conditions, Quadrant’s materials continue to run without issue. These advanced materials do not gall or seize, eliminating damage to expensive mating parts, reducing repair costs while extending time between maintenance and repairs. Advanced Engineering Plastic materials save money for the operator, reduce vibration and eliminate shaft deflection––while increasing seal and bearing life for smoother dynamic operation.

REDUCED FRICTIONAL DRAGThe low CLTE and wear resistance of our polymeric materials such as Ketron® HPV PEEK, wear grades of Duratron® PAI and Fluorosint® Enhanced-PTFE eliminate seizures, improves measurable performance ratios, and allows internal rotating to stationary part clearances to be reduce by at least 50%. Quadrant’s Advanced Engineering Plastic materials provide dry running capability while reducing damage from direct contact. Unlike metals, these wear-resistant components do not generate excessive heat when in contact with mating parts during operation, avoiding seizures during periods of suction loss. For example, pumps equipped with many of Quadrant’s materials are able to run dry for extended periods of time while avoiding catastrophic failures and/or premature shutdown, typical of metal pump wear rings.

REDUCED VOC EMISSIONSThese advanced materials are very compliant, and maintain flexibility at temperature extremes from Cryogenic up to 600°F (315°C), allowing for tight shutoff and longer reliable service complying with EPA and European low-emission standards.

4

WHY

PLASTICS1

FIG

POLYMER SEALS OFFER GREATER EFFICIENCY & LIFENote: Polymer Labyrinth Seals provide much greater efficiency and provide the increased performance over a much greater service life.


PUMPS

16


PUMPSWHAT IS A PUMP?A PUMP is a machine that moves fluids (either liquids or gases) by mechanical action. Normally we think of PUMPS moving liquids (incompressible fluid). A PUMP moving a gas (compressible fluid) is actually called a COMPRESSOR. There are different types of pumps, some of which are explained below.

Draws in and captures volume of fluid in a chamber, then mechanically forces that volume to a discharge.

Reciprocating Piston Pump Reciprocating Piston Pump

Rotary Lobe Pump

Axial Pump

Centrifugal Pump

Rotary Screw Pump

RECIPROCATING:Uses linear shaft movement to move a chamber of fluid.

CENTRIFUGAL:Draws fluid in via the center of impeller, then accelerates fluid outward. Fluid then hits casing reducing velocity and increasing pressure.

ROTARY:Uses linear shaft movement to move a chamber of fluid.

AXIAL:Uses a series of blades to force fluid in desired direction. Also sometimes called a propeller pump.

Creates high fluid velocity and converts the velocity topressure in a diffusing flow passage.

POSITIVE DISPLACEMENT DYNAMIC

PUMP APPLICATIONS INCLUDE IMPELLERS, ROTORS, GEARS,BUSHINGS, WASHERS, VANES, SEALS AND MORE.

FACT

Other pumps include vertical, horizontal and process pumps which can all be either Positive Displacement or Dynamic.

8

SELECTION MATRIXPUMPS

This matrix uses the same customer experiences to group materials by ANSI class—with the added dimension of application *HDT (Heat Deflection Temperature) as measured using ASTM test method D648ANSI B73.1M: American National Standard for Medium Duty Pumps for Chemical Industry Service API 610: American Petroleum Institute Standard for Heavy Duty Pumps for Petroleum Industry ServiceAPI 674: American Petroleum Institute Standard for Heavy Duty Pumps for Petroleum Industry Service

300Psig (2,068 kpa) at 300°F (149°C) 750Psig (5,171 kpa) at 500°F (260°C) 10,000Psig (68,000 kpa) at 500°F (260°C)

PumpComponent

CASING-COVERSIMPELLERROTORSGEARS

THROAT & INTERSTAGE BUSHINGS

LINE SHAFT BEARINGSSLEEVE-THRUST

WASHERSBEARING CAGES

VANESCASE WEAR RINGS

IMPELLER EYEWEAR RINGS

SHAFT SEALS

LANTERN RINGSLANTERN RESTRICTORS

Ertalyte® TX PET-P

Fluorosint® 135/ HPV PTFE

Acetron® GPPOM-C

Acetron® GPPOM-C

Acetron® GPPOM-C

ANSI B73. 1M

API 610

API674

ANSI B73. 1M

API 610

API674

ANSI B73. 1M

API 610

API674

ANSI B73. 1M

API 610

API674

ANSI B73. 1M

API 610

API674

ANSI B73. 1M

API 610

API674

ANSI B73. 1M

API 610

API674

ANSI B73. 1M

API 610

API674

ANSI B73. 1M

API 610

API674

ANSI B73. 1M

API 610

API674

Fluorosint®

135/ HPV PTFE

Techtron®

HPV PPS

Techtron®

PSBG PPS


Techtron®

PSBG PPS


Techtron®

PSBG PPS

Techtron® PSBG PPS

Fluorosint®

135/ HPV PTFE

Techtron® PPS

Techtron® HPV PPS

Techtron®

PSBG PPS

Ketron® 1000 PEEK

Techtron® PPSTechtron®

PSBG PPS

Ketron® HPV PEEK

Ketron®

CA30 PEEK

Ketron® HPV PEEK

Ketron®

CA30 PEEK

Ketron®

HPV PEEK

Ketron® HPV PEEK

Ketron® CM

CA30 PEEK

Ketron®

CA30 PEEK

Ketron® CM1030HT PEK

Duratron®

T4540 PAI


Duratron®

T4540 PAI



Ketron®

CA30 PEEK

Duratron® D7015 PIDuratron® PBI






Duratron®

T4301 PAI

ANSI & APIPump

Standard

ANSI & APIPump

Standard

Recommended Temperature Ranges Based on Material’s HDT*

Up to 200°F(Up to 93°C)

200°F - 300°F(93°C - 149°C)

300°F - 400°F(149°C - 204°C)

400°F - 500°F(204°C - 260°C)

Above 500°F(Above 260°C)

PUMP APPLICATION MATRIXThis pump component material selection matrix was developed using customer feedback and practical application experience. This matrix is inteded to help a designer select a possible material that should satisfy most applications. It does not replace the specific design review and testing that Quadrant advocates for all applications.

4.001-5.000 5.001-6.0006.001-7.0007.001-8.0008.001-9.000

101.63 -127.00 127.03 -152.40152.43 -177.80177.83 -203.20203.23 -228.60

0.015 0.38100.017 0.43180.018 0.45720.019 0.48260.020 0.5080

0.0065 0.16510.0080 0.20320.0090 0.22860.0100 0.25400.0105 0.2667

TABLE 1 - KETRON® CM 1030HT PEK VS API MINIMUM DIAMETRICAL CLEARANCE

BORE DIAMETER KETRON® CLEARANCE API CLEARANCE

IN MM IN MM IN MM

TIP

Reduced wear ring clearance increases pump efficiency, decreases vibration and allows pumps to run longer. The reduced clearance minimizes recirculation while maintaining the same production flow. When the same amount of power is used and production flow is maintained the efficiency of the pump is increased dramatically. Efficiency gains of 2 to 5% are typical.


COMPRESSORS

210


WHAT IS A COMPRESSOR?A COMPRESSOR is a PUMP that compresses and moves compressible fluids.....aka GAS. There are different types of compressors, some of which are explained below.

Draws in and captures volume of gas in a chamber, then reduces the volume of that chamber to compress the gas.

Piston Compressor

Sliding Vane Compressor Axial Gas Turbine Compressor

Centrifugal Turbine

RECIPROCATING:Uses linear shaft movement to compress a chamber of gas.

CENTRIFUGAL:Draws air to center of impeller, then accelerates gas outward. Gas then hits a diffuser reducing velocity and increasing pressure.

ROTARY:Uses rotating shaft movement to move a chamber which then compresses gas.

AXIAL:Uses a series of turbine blades to force air into a smaller and smaller area increasing gas pressure.

Speeds up gas to a high velocity, then restricts the gas flow so reduction in velocity causes pressure increase.

POSITIVE DISPLACEMENT DYNAMIC

ADVANCED THERMOPLASTICS CAN BE USED FOR COMPRESSOR MOVING PARTS, SHROUDS, AND VARIOUS

SEALS TO REDUCE CLEARANCES, PROLONG WEAR LIFE, AND IMPROVE PERFORMANCE AND EFFICIENCIES.

COMPRESSORS

12

COMPRESSORSTHERMOPLASTIC LABYRINTH SEALS: IMPROVED PERFORMANCE IN ROTATING COMPRESSORSPolymer seals offer reduced shaft clearance equating to less leakage of process gases and higher efficiencies. Self-lubricating polymers also offer longer service life compared to their metal counterparts equating to significant increases in system efficiencies. We back all of this up with tech support, and the most capable network of plastics distribution and service centers in North America.

POLYMER SEALS ARE USED FOR NUMEROUS LABYRINTH STYLES INCLUDING:• Shaft Seals • Secondary Seals• Impeller Eye Seals • Gas Seals• Balance Piston Seals

Picture courtesy of Elliott-Company Div. of Ebara Corporation

DURATRON® PAIHDT = 280°C / 543°F

THREE COMMON THERMOPLASTICS SELECTED FOR USE AS LABYRINTH SEALS...

DURATRON® PAI KETRON® PEEK FLUOROSINT® PTFE

MATERIAL SELECTION IS DEPENDENT ON:• Process Temperature• Pressure• Chemical Exposure / Process Fluid• Seal Design - Tooth on Rotor & Tooth on Stator

KETRON® PEEKHDT = UP TO 250°C / 480°F

FLUOROSINT® PTFEHDT = 132°C / 270°F


COMPRESSORS

Polymer Tooth

Angled Aluminum Tooth

Straight Aluminum Tooth

Shaft OD

TYPICAL LABYRINTH TOOTH DESIGNS AT INSTALLATION Installed clearance of polymer teeth is tighter than aluminum seal

TYPICAL LABYRINTH TOOTH DESIGNS AT CRITICAL SPEEDSAt critical speeds, an angled polymer tooth will deflect with shaft (similar to a cantilever) where the aluminum tooth will deform or “mushroom over”

TYPICAL LABYRINTH TOOTH DESIGNS AFTER CRITICAL SPEEDS After exposure to critical speed the thermoplastic tooth will return to original shape due to the plastic “memory” of the engineering thermoplastic while the aluminum tooth remains damaged

POLYMER TEETH VS ALUMINUM TEETH – THE BENEFIT

TYPICAL POLYMERS FOR TOOTH ON STATOR SEALS: KETRON® PEEK OR DURATRON® PAI

Clearance Same As Installed

Clearance LargerThan Installed

Clearance Larger Than Installed

Notethegallingof theshaft

Deflected Tooth Deformed Tooth Deformed Tooth

Shaft OD

Ketron CM 1030HT PEKKetron CM CA30 PEEKDuratron T4540 PAIFluorosint 500 PTFE

550-50 50 150 250 350 4500

Temperature

QUADRANT ADVANCED MATERIALS - DMA CURVES

Dyn

amic

Mod

ulus

650

600

400

200

800

1000

1200

1400

1600

1,379

2,758

4,137

5,518

8,274

9, 653

11,032

MPa kpsi

6,895

-45 232177121 6610 288 343Temp °F Temp °C

KETRON® CM CA30 PEEK• Heat Deflection Temperature (HDT)

230°C /450°F• Filled with 30% carbon fiber

KETRON® CM 1030HT PEK• HDT 250°C / 480°F• Ketron® HT resin base with 30% carbon fiber• Fills the gap between PEEK and PAI without the chemical limitations

DURATRON® T4540 PAI• HDT 280°C / 534°F• Higher temperature & pressures• Low CLTE for improved stability

• Some chemical limitations

14

COMPRESSOR SEAL DESIGNS - TWO STYLES

COMPRESSORS

Picture courtesy of Elliott-Company Div. of Ebara Corporation Picture courtesy of John Crane.

Graphics courtesy of John Crane Graphics courtesy of John Crane

ROTATING SHAFT

POLYMER

ROTATING SHAFT

ABRADEABLE SEALS

POLYMER POLYMER

TOOTH ON ROTOR Seals require a polymer material to be “Abradable”Typical Material – Fluorosint® 500 PTFE

TOOTH ON STATORSeals require a polymer material to be very stable with temperatureTypical Material – Ketron® PEEK or Duratron® PAI

TOOTH ON STATOR DESIGNTOOTH ON ROTOR DESIGN

TYPICAL POLYMERS FOR TOOTH ON STATOR SEALS: KETRON® PEEK OR DURATRON® PAI

APPLICATIONSTORIES


TOOTH ON ROTOR APPLICATION STORY:Rotating equipment, like compressors, that have moving teeth or impeller blades benefit from shaft seals or shrouds made from abradeable materials.

PROBLEM: Threat of metal to metal contact results in increased clearances, excessive leakage and decreasing efficiency. Also risking damage to rotors, shafts and bearings.

SOLUTION: Fluorosint®

• Abradeable polymer seal allows for rotating blades or teeth to cut into the polymer for the tightest clearance• Reduced clearance = less leakage, higher efficiency• Resistance to harsh chemical service = less corrosion

MATERIAL EVOLUTION: ALUMINUM

Pictures courtesy of Elliott-Company Div. of Ebara Corporation

APPLICATIONSTORIES

16

TOOTH ON STATOR APPLICATION STORY:Compressors that have seals with stationary teeth require materials with extreme dimensional stability at high temperatures.

PROBLEM: Typical Aluminum seals deform or “roll-over” during standard shaft rubs resulting in increased clearance and loss of efficiency. In addition, corrosion of metal seals can be a real problem in aggresssive gases.

SOLUTION: Duratron® PAI or Ketron® PEEK • Polymer seals are resilient eliminating tooth roll-over and comeback

preserving tight tolerances• Tighter clearances are achieved at start up and maintained longer

compared to metal seals• Increased efficiencies result in tremendous savings over the life

of the unit

DURATRON® PAI KETRON® PEEK FLUOROSINT® PTFE

3VALVES& SEALS


318


VALVES& SEALS

WHAT IS A VALVE?Valves regulate fluid flow by opening and closing. The moving parts of a valve and their actuators are prime opportunities to improve performance through the use of advanced engineered thermoplastics.

Check Valve Open and Closed

Butterfly Valve Open and Closed

Globe Valve Open and Closed Ball Valve Open and Closed

Gate Valve Open and Closed

Centrifugal Pump

Rotary Screw Pump Rotary Screw Pump

VALVE EXAMPLES

VALVE APPLICATIONS INCLUDE BEARINGS, SEATS, STEM SEALS,AND ALSO THE VALVE BODY AND STEM.

20

VALVES& SEALS

SEALS: ARE YOU CONSIDERING ALL YOUR OPTIONS?Quadrant offers many materials that fill performance gaps which can save you time and money.

TIVAR® H.O.T. – High Operating Temperature UHMW-PE that offers performance to 275°F.

Fluorosint® 207, HPV, 500 – Mica-filled PTFE offers drastic load resistance and lower CLTE than all other filled PTFEs.

Fluorosint® MT-01 – Exotic fillers offer this PTFE based material sealing capability to 675°F.

Duratron® Family of materials offer extreme performance at temperatures from 400° to 800°F

= Standard Materials

= Additional Quadrant Materials

Pres

sure

Res

ista

nce

Exposure to Pressure Levels and Heat

Temperature

150°F 65°C

250°F 121°C

350°F 176°C

450°F 232°C

550°F 288°C

LOW

HIGH

QUADRANT CREATES MATERIALS THAT FILL PERFORMANCE GAPS

TIVAR®

UHMW-PETIVAR®

H.O.T.Fluorosint®

MT-01

Fluorosint®

135, 207, HPV, 500

Ketron® CA30, GF30 PEEK

Duratron® PAI, PI, PBI

PTFE

FilledPTFE

Ketron® PEEK

Any shape converter can take a good resin and make high stress materials with poor properties. Specify the shape manufacturer and then you are specifying a process which includes consistent resin and consistent shape properties...including consistent low stress materials. Let Quadrant eliminate the guess work and provide a consistent low stress shape regardless of the resin.

WE TAKE THE STRESS OUT

CE

RTIFIED

SHAPES OURS:

THEIRS:

LOW STRESS

HIGH STRESS


SELECTION MATRIX

VALVESMATERIALS TO ANSI CLASS SELECTION TOOLQuadrant has developed this tool to match materials to appropriate ANSI classes as defined in standard B16.5. This tool was developed using customer feedback and intended to help a designer select a range of materials that should satisfy most applications. It does not replace the specific design review and testing that Quadrant advocates for all applications. To select a material, use the vertical axis to choose the area under the required ANSI class, then move along the horizontal axis until the proper application temperature is found.

For example, Techtron® HPV PPS would be a good choice for a supported application that needs to meet Class 300 at an operating temperature of approximately 250°F (121°C). The matrix provided on the following page provides additional information about specific application areas.

Once you have narrowed your search, review of specific physical and chemical performance characteristics can help identify the most appropriate material for use. Physical and chemical performance data is summarized in this guide. It is also available online at www.quadrantepp.com and offered in Quadrant’s Products and Applications Guide and Quadrant’s Design and Fabrication Guide.

100°F(38°C)

200°F(93°C)

300°F(149°C)

400°F(204°C)

500°F(260°C)

600°F(315°C)

700°F(371°C)

PRES

SURE

TEMPERATURE

Carbon SteelStainless Steel

0

200

400

600

800

1000

1200

1400

1600

Techtron® PPSFluorosint® 135 PTFE

Techtron® HPV PPS

Techtron® PSBG PPS

Ketron® PEEK

Duratron® PAI

Ketron® HPV PEEK

Fluorosint® 500 PTFE

Fluorosint® HPV PTFE

Ketron® CA30 PEEK

Ketron® 1030HT PEEK



Duratron® CU60 PBI

Ertalyte® TX PET

Acetron® GP POM-C

TIVAR® 1000 UHMW-PE

Nylatron® PA

[KPA]11,032

9,653

8,274

6,895

5,516

4,137

2,758

1,379

[PSIG]

CLASS 600

CLASS 300

CLASS 150

NEED VALVE PHOTOS

This matrix uses the same customer experiences to group materials by ANSI class—with the added dimension of application area. Select the appropriate application, ANSI class and temperature range to narrow your materials search. More questions? Contact our Technical Support Team at 800-366-0300 for additional input.

*Quadrant considers HDT, or Heat Deflection Temperature @ 264 psi/1820 kpa (ASTM D648) as typically the best way to compare materials for applications under load. Some supplier data unfortunately reflects only Continuous Use Temperature (CUT). This can be very close to the melting point. It is mainly meant to indicate loss of toughness from temperature exposure over time for electrical enclosures. Our data tables typically show both values when they are available.

Valve Component

BODY

STEM

THRUSTBEARING

STEMPRIMARY

SEALS

SOFT SEAT(Low Pressure)Same for HardSeat Inserts

Nylatron®

GSM PA6Acetron®

GP POM-C

Acetron® GPPOM-C

Ertalyte® TX PET

Acetron® GPPOM-C

Ertalyte® TX PET

Acetron® GPPOM-C

Ertalyte® TX PET

Acetron® GPPOM-C

Ertalyte® TX PET

Acetron®

GP POM-C

Class 150

Class 300

Class 600

Class 150

Class 300

Class 600

Class 150

Class 300

Class 600

Class 150

Class 300

Class 600

Class 150

Class 300

Class 600

Class 150

Class 300

Class 600

Class 150

Class 300

Class 600

Class 150

Class 300

Class 600

Class 150

Class 300

Class 600

Class 150

Class 300

Class 600

Class 150

Class 300

Class 600

Class 150

Class 300

Class 600

Class 150

Class 300

Class 600

Class 150

Class 300

Class 600

TIVAR® 1000UHMW-PE

Techtron®

HPV PPSTechtron®

PSBG PPS

Techtron®

HPV PPS

Techtron®

PSBG PPS

Techtron®

HPV PPS

Techtron®

PSBG PPS

Ketron®

CA30 PEEKDuratron®

CU60 PBI

Duratron®

T4540 PAIKetron®

HPV PEEK

Fluorosint®

MT-01

Fluorosint®

MT-01

Ketron®

HPV PEEKDuratron®

T4540 PAI

Ketron®

CA30 PEEKDuratron®

T4203 PAI

NA

NA

NA

NA

Duratron®

CU60 PBI

Ketron®

CA30 PEEK

Techtron®

HPV PPS

Techtron®

PSBG PPS

Ketron®

HPV PEEKDuratron®

T4301 PAIDuratron®

T4540 PAI

Ketron®

HPV PEEKDuratron®

T4301 PAIDuratron®

T4540 PAI

Ketron®

HPV PEEKDuratron®

T4301 PAIDuratron®

T4540 PAI

Techtron®

HPV PPS

Techtron®

PSBG PPS

Techtron®

PPS

Ertalyte®

TX PET-P

Fluorosint® 207PTFE



Ketron®

1000 PEEK

Fluorosint®

500 PTFEFluorosint®

HPV PTFE

Fluorosint®


HPV PTFE

Fluorosint®


HPV PTFE

Fluorosint®


HPV PTFE

Techtron®

HPV PPSTechtron®

PSBG PPSKetron®

1000 PEEK

Fluorosint®

207 PTFE

Techtron®

PPS

Fluorosint®

207 PTFE

TIVAR® 1000UHMW-PE

HARD SEAT(High Pressure)Same for HardSeat Inserts

STEM SEALADAPTERS

(Male & Female)

ANSI B16.5Valve

Standard

ANSI B16.5Valve

Standard

Up to 200°F(Up to 93°C)

200°F - 300°F(93°C - 149°C)

300°F - 400°F(149°C - 204°C)

400°F - 500°F(204°C - 260°C)

Above 500°F(Above 260°C)

Recommended Temperature Ranges Based on Material’s HDT*

22

SELECTION MATRIX

VALVES

100°F(38°C)

200°F(93°C)

300°F(149°C)

400°F(204°C)

500°F(260°C)

600°F(315°C)

700°F(371°C)

PRES

SURE

TEMPERATURE

Carbon SteelStainless Steel

0

200

400

600

800

1000

1200

1400

1600

Techtron® PPSFluorosint® 135 PTFE

Techtron® HPV PPS

Techtron® PSBG PPS

Ketron® PEEK

Duratron® PAI

Ketron® HPV PEEK



Ketron® CA30 PEEK

Ketron® 1030HT PEEK



Duratron® CU60 PBI

Ertalyte® TX PET

Acetron® GP POM-C

TIVAR® 1000 UHMW-PE

Nylatron® PA

[KPA]11,032

9,653

8,274

6,895

5,516

4,137

2,758

1,379

[PSIG]

CLASS 600

CLASS 300

CLASS 150

NEED VALVE PHOTOS

4The Proof is inTHE DATA

WHY QUADRANT?


424


Ketron® 1000 PEEK EXT

Ketron® 1000 PEEK IM

Ketron® 1000 PEEK SP

Ketron® CA30 PEEK

�Unfilled�PEEK�in�extruded�plate,�rod�&�tube.�Offers�highest�elongation�of�all�PEEK�grades.�Ideal�for�large�cross�section�tube�in�small�quantities.

Unfilled�PEEK�in�injection�molded�tubes.�Higher�internal�stress�than�extruded�or�compression�molded.�Excellent�combination�of�thermal�resistance�and�high�compressive�strength.

Unfilled�PEEK�in�compression�molded�rings.

30%�carbon�fiber�filled�PEEK�in�extruded�plate,�rod�&�tube.�More�thermal�conductivity�than�unreinforced�PEEK�with�enhanced�compressive�strength�and�stiffness.�

EXTRUDED

INJECTIONMOLDED

COMPRESSIONMOLDED

EXTRUDED

480ºF250ºC

480ºF250ºC

480ºF250ºC�

480ºF250ºC

MATERIAL ADVANTAGES

CERTIFIED

SHAPES

CERTIFIED

SHAPES

CERTIFIED

SHAPES

CERTIFIED

SHAPES

MATERIALSPROCESSMETHOD

NORSOK M-710APPROVED

MAX OPERATING TEMPERATURE

Other�materials�available,�contact�a�quadrant�material�specialist�at�800-366-0300.

Ketron® PEEKKETRON® PEEK?The industry’s first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications.

Quadrant was the world’s FIRST stock shape manufacturer to earn NORSOK M-710 compliance and provides the most accurate and reliable data on their stock shapes. The�NORSOK M-710�specification�was�developed�by�the�Norwegian�petroleum�industry�to�ensure�sufficient�understanding�and�experience�of�oil�and�gas�materials.�It�specifies�a�test�procedure�to�predict�the�progressive�degradation�of�thermoplastic�materials�exposed�to�a�sour�fluid�at�elevated�pressure�and�temperature�over�an�extended�period�of�time. NORSOK M-710 defines�the�requirements�for�critical�non-metallic�(polymer)�sealing,�seat�and�back-up�materials�and�components�for�permanent�use�subsea,�including�well�completion,�christmas�trees,�control�systems�&�valves,�and�topside�valves�in�critical�gas�systems.

26

Ketron® PEEK

SEGMENTED WELDED RINGSWelding of segments into large OD rings consisting of 4,6, or 8 segments depending on OD ring size & plate availability

Available in all PEEK formulations plus additionalmaterials under developement

OD Range: min 700mm – max 3m Cross Section: 100 x 100mm max, typically range 25 x 50mm

Industries: oil & gas, aerospace, industrial, military equipmentLarge dia. high temperature/high pressure seals, BU rings, guide rings

Dedicated high temperature mirror welding system, fully computercontrolled welding system (temp, forces, displacements)

NEW

LOW STRESS STOCK SHAPES AVAILABLE IN ALL SIZES

WOW!9’ DIAMETER

KETRON® CM PEEKCOMPRESSION MOLDED • Moderate to heavy wall • Very low internal stress • Low production minimum

KETRON® EX PEEKEXTRUDED • Moderate wall • Low, symmetrical internal stress • Long lengths available (up to 3M)

KETRON® IM PEEKINJECTION MOLDED • Thin wall (<.500”) • Higher internal stress • Stocked in limited sizes

Compression Molded

1.0” (25.5mm)

Tube Outside Diameter (OD)

Tube

Insi

de D

iam

eter

(ID)

40” (1016mm)14” (355.6mm)10” (254mm)

9.5”

(241

mm

)11

.5”

(292

mm

)35

” (8

89m

m)

Extruded Injection Molded


Proper MaterialSpecifications

POLYMER & FIBER ALIGNMENT DIFFER BY PROCESS

QUADRANT’S SHAPE DATA APPROACH?You see, most plastic shape converters don’t have the resources to test and provide accurate data on the finished stock shapes you’re buying so they just pass on the raw material resin datasheet from their suppliers – this is termed “Data Dumping.” Besides hiding poor quality material results prone to critical part failure and machining issues, this tactic ignores the natural influence processing methods (Injection, Extrusion, Compression) have on a shape’s properties. Stopping the industry’s acceptance of mis-leading data reporting begins by demanding post-process Shape Data and is exactly why Quadrant developed The Shape Data ApproachTM to make it easy for customers to ensure they’re getting quality materials that are consistently on spec.

Fiber alignment differs by conversion process and part geometry. The result can be a significant difference in mechanical properties. Calling out the appropriate conversion process in your material specification is critical to

ensure you get the properties and the correct material you need.

INJECTION

EXTRUDED

COMPRESSION MOLDED

k

500

45035025015050-50

1000

1500

2000

2500

3000

3500

(ºF)

SAME RESIN PROCESSED 3 DIFFERENT WAYS

TIP

Process Matters. When writing a material specification, call out the

manufacturing process.

INJECTION EXTRUSION COMPRESSION

SIGNIFICANT FIBER ALIGNMENT SOME FIBER ALIGNMENT 100% RANDOM FIBER ALIGNMENT

28

Proper MaterialSpecifications

PLASTIC CONVERSION PROCESSES AND THEIR EFFECT ON FIBER ALIGNMENT

DATA BY PROCESS

Resin manufacturers injection mold test samples. Resin data is often misleadingly higher than expected.

INJECTION MOLDED EXTRUDED COMPRESSION MOLDED

A hyper fast, high pressure process that

freezes the shape into a dramatically lower temperature tool cavity cooling at a very fast rate.

• Significant directionality of fibers • Highest level of internal stress • Resin manufacturer’s use for their data

A slow, mechanical process where polymer is

pushed through a die at a slow rate of speed

cooling at a fairly slow and controlled rate.

• Some directionality of fibers • Lower internal stress compared to injection molding

Process of squeezing polymer under pressure

and temperature in a controlled and uniform

manner with no die and no nozzle.

• Zero directionality of fibers • Lowest level of internal stress

STOCK SHAPE & FINISHED COMPONENTSUSE IT WHEN: • Part volumes are high • Higher stresses are tolerable

STOCK SHAPE USE IT WHEN: • Part volumes are medium • Longer machining stock offers a yield advantage • Symmetrical, consistant stress is preferred

STOCK SHAPE USE IT WHEN: • Part volumes are low • Very large parts are required • The lowest internal stress is mandated

Property Test Method KETRON® 1000 IM

KETRON® 1000 EX

Resin DataKETRON® GF30 IM

KETRON® GF30 EX

KETRON® GF30 CM

Resin Data*

Mechanical

Ultimate Tensile Strength @ 73°F, psi ASTM D 638 16,000 16,000 14,100 14,000 14,000 7,400 22,000

Tensile Modulus @ 73°F, psi ASTM D 638 600,000 630,000 508,000 900,000 1,000,000 850,000 1,500,000

Elongation, at break @ 73°F, % ASTM D 638 40 40 60 9 2 1 7

Flexural Strength @ 73°F, psi ASTM D 790 23,000 25,000 24,700 20,000 23,000 12,000 37,900

Flexural Modulus of Elasticity @ 73°F, psi ASTM D 790 600,000 600,000 595,000 920,000 1,000,000 900,000 1,510,000

Compressive Strength @ 73°F, psi ASTM D 695 20,000 20,000 17,100 21,000 22,000 19,000 24,500

Compressive Modulus @ 73°F, psi ASTM D 695 425,000 500,000 500,000 550,000 500,000

Virgin PEEK 30% Glass Filled PEEK

*Misleading, higher mechanical properties are the result of fiber alignment in injection molded test plaques.

TIP

200

400

600

800

1000

1200

1400

1,379

2,758

4,137

5,518

8,274

9, 653

1600 11,032

0

MOD

ULUS

TEMPERATURE

45035025015050-50 550 650 750

Ketron® CA30 PEEK (extruded)

Ketron® CM 1030HT PEK

Duratron® T4540 PAI

Temp °F

kpsi mpa

6,895

Ketron® HPV PEEK (extruded)

Ketron® 1000 PEEK (extruded)

Fluorosint® HPV

-45Temp °C 232177121 6610 288 343 399

0

CLTE

: i

n/in

/°F

x 10

-5

TEMPERATURE

30025020015010050 350 400 450 500 Temp °F

IN

5

7

8

6

3

2

1

4

Ketron® 1000 PEEK (extruded)

Ketron® CM 1030HT PEK

Duratron® T4540 PAI

Fluorosint® 500

Ketron® CA30 PEEK (extruded)

Aluminum

*ENGINEERING NOTE: Like all PTFE-based shapes, Fluorosint® 500 PTFE exhibits a transition zone phenomena from 50°F (10°C) to 77°F (25°C). This phenomena and its associated change in volume needs to be taken into account when designing Fluorosint 500 PTFE seals. Contact Quadrant’s Technical Team at 800-366-0300, or online at quadrantepp.com for assistance with your design.

MATERIAL DMA & CLTE

COMPARISON


TENSILE MODULUS VS. TEMPERATUREDynamic Mechanical Analysis, or DMA, indicates polymer stiffness at elevated temperature. These data are more relevant for engineering calculations than HDT as HDT is an instantaneous test. DMA parallels actual polymer modulus decay as the temperature is gradually increased resembling an actual operating condition. These data are useful in determining the polymer seal stiffness at operating temperatures, and the seal maximum service temperature.

CLTE (COEFFICIENT OF LINEAR THERMAL EXPANSION)Coefficient of Linear Thermal Expansion, or CLTE, describes how the size of a part will change with changes in temperature. The smaller the material’s CLTE, the more dimensionally stable a part made from that material will be as the temperatures are varied. CLTE values are very important and must be accounted for in close tolerance applications such as compressor labyrinth seals, pump case wear rings, pump shaft and throat bushings.

OIL, GAS & PETROCHEMICAL PROCESSING & APPLICATIONS - CHEMICAL RESISTANCE DATARatings: A B CA (Acceptable): No Attack, Little or No AbsorptionB (Caution): Slight Attack, Satisfactory Use for the ChemicalC (Unacceptable): Severe Attack, Product Should Not Be Used for This Service

MATERIAL COMPATIBILITY

30

Air

Ammonia

Ammonia Syn Gas

Chlorine

Ethylene Gas

Propylene

Methane

Propane

H2S

CO2

Brine

Steam

Hydrocarbons

Benzene

Butane

Diesel Oil

Crude Oil

Gasoline

Kerosene

Tolune

Xylene

Cyclohexane

Naphta

LNG

Amines

Refrigerants

Refinery

Fertilizer–Refinery

Fertilizer–Refinery

Chlorine Operations

Ethylene–Olefin Manuf

Refrigeration Ops

Refinery, LNG

Refinery, LNG

Downhole Drilling

Downhole Drilling

Downhole Drilling

All Services

All Services

Pipeline, LNG Plant

Corrosion Protection

NACE A & NACE B

R134A, R22

200 to 600

350 to 400

350 to 400

250

250

-250

200

200

250 to 550

250 to 550

250 to 550

300 to 650

-250 to 550

-250 to 550

-250 to 400

NACE A & B

R134A, R22

93 to 315

177 to 204

177 to 204

121

121

-157

93

93

121 to 288

121 to 288

121 to 288

149 to 343

-157 to 288

-157 to 288

-157 to 204

NACE A & B

R134A, R22

A to 500˚F

A to 260˚C

C

C

C

A

A

A

A

B

A

B

B to 300 ˚F

B to 149˚C

A to 500˚F

A to 260˚C

A

A

C

A

A

A

A

A

A

A

AA

A to 500˚F

A to 260˚C

A

A

C

A

A

A

A

A

A

A

AA

A to 500˚F

A to 260˚C

B

B

A

A

A

A

A

A

A

A

AA

1,000 to 5,000 psi

6,894 to 34,473 kpa

2,000 to 5,000 psi

13,789 to 34,473 kpa

2,000 to 5,000 psi

13,789 to 34,473 kpa

250 psi

1,724 kpa

1,000 to 7,000 psi

6,894 to 48,263 kpa

1,000 to 7,000psi

6,894 to 48,263 kpa

1,000 to 7,000 psi

6,894 to 48,263 kpa

1,000 to 7,000 psi

6,894 to 48,263 kpa

1,000 to 15,000 psi

6,894 to 10,3421 kpa

1,000 to 15,000 psi

6,894 to 10,3421 kpa

1,000 to 15,000 psi

6,894 to 10,3421 kpa

1,000 to 15,000 psi

6,894 to 10,3421 kpa

1,000 to 15,000 psi

6,894 to 10,3421 kpa

1,000 to 7,000 psi

6,894 to 48,263 kpa

1,000 to 7,000 psi

6,894 to 48,263 kpa

500 to 1,500 psi

3,447 to 10,342 kpa

NA

Min 24 hrs, 30 days

Min 24 hrs, 30 days

35 days

Min 1 week, 30 days

Min 1 week, 30 days

Min 1 week, 30 days

Min 1 week, 30 days

Min 1 week, 30 days

Min 1 week, 30 days

Min 1 week, 30 days

Min 1 week, 30 days

Min 1 week, 30 days

Min 1 week, 30 days

Min 1 week, 30 days

Min 1 week, 30 days

Chemical Service Temp ˚F Temp ˚C Pressure (psi/kpa) Duration Duratron®

PAITechtron®

PPSFluorosint®

PTFEKetron®

PEEK

Ratings

AAAAAAAAAA

A

CA

A

AAAAAAAAAA

A

AA

A

AAAAAAAAAA

A

AA

A

AA

A

BAAABABBA

A

A

*Chemical resistance data is based on practical application experience and the user is expected to test materials for their suitability in all environments and conditions.

31

A = Acceptable Service

L = Limited Service

U = Unacceptable

QTM = Quadrant Test Method

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

2930

31

32

33

34

35

36

37

38

39

40

41

PRODUCT DESCRIPTION

UnitsTest

Method

ASTM

TIVAR®

HPVUHMW-PE

TIVAR®

H.O.TUHMW-PE

UHMW-PEHigh TempUHMW-PE

Blue, HeatStabilized

PA6

PremiumPorosity-free

POM-C

Premium,Solid

LubricantFilled PET

Mica FilledPTFE

Nylatron®

MC901 PA6

Acetron®

GP POM-C

Ertalyte®

TX PET-PFluorosint®

500 PTFE

-

psi

psi

%

psi

psi

psi

psi

psi

-

-

ft.lb./in.of notch

-

ft. lbs./in.2 min

in.3-min/ft.lbs. hr.

in./in./°F

°F

°F

°F

°F

BTU in./hr. ft.2 °F

Volts/mil

ohm/square

-

-

-

% by wt.

% by wt.

@73°F

@73°F

@73°F

@73°F

@73°F

@73°F

@73°F

@73°F

@73°F

@73°F

@73°F

D792

D638

D638

D638

D790

D790

D732

D695

D695

D785

D2240

D256 Type “A”

QTM 55007

QTM 55007

QTM 55010

E-831 (TMA)

D648

D3418

D3418

-

F433

D149

EOS/ESD S11.11

D150

D150

UL 94

D570 (2)

D570 (2)

0.93

5,900

56,000

390

3,000

77,000

4,800

3,000

76,000

R56

D65

No Break

0.09

6,000

20

8.0 x 10 -5

116

N/A

275

180

2.84

-

>1015

A

A

A

A

L

A

A

L

L

A

L

$

2

1.15

12,000

400,000

20

16,000

500,000

11,000

15,000

400,000

M85 (R115)

D85

0.4

0.2

3,000

100

5.0 x 10 -5

200

N/A

420

260

2.37

500

>1013

3.7

-

HB

0.6

7

L

U

L

U

A

A

A

A

L

L

L

$$

1

1.41

9,500

400,000

30

12,000

400,000

8,000

13,500

260,000

M88 (R120)

D85

1

0.25

2,700

200

5.4 x 10 -5

220

N/A

335

180

1.6

420

>1013

3.8

0.005

HB

0.2

0.9

L

U

A

U

A

A

A

A

L

A

L

$$

1

1.44

10,500

500,000

5

14,000

360,000

8,500

15,250

400,000

M94

D80

0.4

0.19

6,000

35

4.5 x 10 -5

180

N/A

491

210

1.9

533

>1013

3.6

.02

HB

0.06

0.47

A

L

A

U

A

A

A

A

U

A

L

$$+

2

2.32

1,100

300,000

30

2,200

500,000

2,100

4,000

250,000

R55

D70

0.9

0.15

8,000

600

2.5 x 10 -5

270

N/A

621

500

5.3

275

>1013

2.85

0.008

V-0

0.1

0.3

A

A

A

U

A

A

A

A

A

A

A

$$$$

2

CompressionMolded

CompressionMolded

CompressionMolded

CompressionMolded Cast Extruded Extruded

OTH

ER

CHEM

ICAL

ELE

CTRI

CAL

TH

ERM

AL

MEC

HANI

CAL

NOTE: Property data shown are typical average values. A dash (-) indicates insufficient data available for publishing.

KEY

0.94

6,800

72,500

300

3,800

80,000

4,800

3,000

80,000

N/A

D68

0.12

3,000

116

275

N/A

275

2.84

-

>1015

2.3-

5 x 10-4-

HBHB

<0.01<0.01

<0.01<0.01

A

A

-

A

A

L

A

A

L

L

A

L

$

2

11.0 x 10 -5

No Break

Fluorosint® 135

Specific Gravity 73°F

Tensile Strength 73°F

Tensile Modulus of Elasticity 73°F

Tensile Elongation (at break) 73°F

Flexural Strength, 73°F

Flexural Modulus of Elasticity 73°F

Shear Strength 73°F

Compressive Strength, 10% Deformation 73°F

Compressive Modulus of Elasticity 73°F

Hardness, Rockwell, Scale as noted 73°F

Hardness, Durometer, Shore “D” Scale 73°F

Izod Impact (notched), 73°F

Coefficient of Friction (Dry vs. Steel) Dynamic

Limiting PV (with 4:1 safety factor applied)

Wear Factor “k” x 10 -10

Coefficient of Linear Thermal Expansion (-40°F to 300°F)

Heat Deflection Temperature 264 psi

Tg-Glass transition (amorphous)

Melting Point (crystalline) peak

Continuous Service Temperature in Air (Max.) (1)

Thermal Conductivity

Dielectric Strength, Short Term

Surface Resistivity

Dielectric Constant, 10 6 Hz

Dissipation Factor, 10 6 Hz

Flammability @ (1⁄8 in.) (5)

Water Absorption Immersion, 24 Hours

Water Absorption Immersion, Saturation

Acids, Weak, acetic, dilute hydrochloric or sulfuric acid

Acids, Strong, conc. hydrochloric or sulfuric acid

Alkalies, Weak, dilute ammonia or sodium hydroxide

Alkalies, Strong, strong ammonia or sodium hydroxide

Hydrocarbons–Aromatic, benzene, toluene

Hydrocarbons–Aliphatic, gasoline, hexane, grease

Ketones, Esters, acetone, methyl ethyl ketone

Ethers, diethyl ether, tetrahydrofuran

Chlorinated Solvents, methylene chloride, chloroform

Alcohols, methanol, ethanol, anti-freeze

Continuous Sunlight

Relative Cost (4)

Relative Machinability (1-10, 1 = Easier to Machine)

800-366-0300 | quadrantplastics.com

IMPERIAL DATA

Propietary Filled PTFE

1.91

1,300

370,000

3

2,500

300,000

2,500

7,000

200,000

R80

D74

0.5

0.15

14,300

32

2.5 x 10-5

220

N/A

621

500

-

-

>105

-

-

V-0

0.1

0.3

A

A

A

U

A

A

A

A

A

A

A

$$$

2

32

(1) Data represent Quadrant’s estimated maximum long-term service temperature based on practical field experience.

(2) Specimens 1/8” thick x 2” diameter or square.

(3) Chemical resistance data are for little or no applied stress. Increased stress, especially localized, may

result in more severe attack. Examples of common chemicals also included.

(4) Relative cost of material profiled in this brochure ($ = Least Expensive and $$$$$$ = Most Expensive)

(5) Estimated rating based on available data. The UL 94 Test is a laboratory test and does not relate to actual fire hazard.

Contact Quadrant for specific UL “Yellow Card” recognition number.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

2930

31

32

33

34

35

36

37

38

39

40

41

Fluorosint®

MT-01

BearingGrade PAI

BearingGrade PAI

BearingGrade PAI

Premium,Solid Lub.

Filled PEEK

30% CarbonFiber Filled

PEEK

30% CarbonFilled

PEEK HT

30% CarbonFilledPAI

30% CarbonFilledPAI

BearingGradePEEK

UnfilledPEEK

Carbon Fiber & PropietaryFilled PTFE

Premium,Solid

LubricantFilled PPS

UnfilledPBI

Duratron®

T4301 PAIDuratron®

T4501 PAIDuratron®

T4540 PAIDuratron®

T7530 PAIDuratron®

T7130 PAIDuratron®

CU60 PBIKetron®

1000 PEEK

Ketron®

HPVPEEK

Ketron®

CM CA30PEEK

Ketron®

CM 1030HTPEK

Techtron®

HPV PPS

Ketron®

CM HPVPEEK

1.43

16,000

1,350,000

3

22,000

1,150,000

-

29,000

525,000

M108 (R125)

D91

1.0

0.24

15,000

85

1.81 x 10 -5

480

N/A

650

480

6.3

-

<105

-

-

V-0

0.15

0.50

A

L

A

A

A

A

A

A

A

A

A

$$$$$

8

1.44

7,900

530,000

2

13,000

700,000

-

20,000

400,000

-

-

1.0

0.20

35,000

130

2.7 x 10 -5

480

N/A

644

480

-

-

<1013

-

-

-

0.07

-

A

L

A

A

A

A

A

A

A

A

A

$$$$$

5

2.27

2,100

326,000

40

4,000

485,000

2,600

3,400

250,000

R74

-

-

0.18

4,500

200

3 x 10 -5

200

N/A

-

600

-

-

<106

-

-

V-0

0.1

-

A

A

A

U

A

A

A

A

A

A

A

$$$$$

5

1.31

16,000

630,000

40

25,000

600,000

8,000

20,000

500,000

M100

D85

0.6

0.32

8,500

375

2.6 x 10 -5

320

N/A

644

480

1.75

480

>1013

3.3

0.003

V-0

0.1

0.5

A

L

A

A

A

A

A

A

A

A

L

$$$$$

5

1.44

11,000

850,000

2

27,500

1,100,000

10,000

20,000

500,000

M85

-

0.7

0.21

20,000

100

1.7 x 10-5

383

N/A

644

482

1.7

-

<1013

-

-

V-0

0.05

0.3

A

L

A

A

A

A

A

A

A

A

A

$$$$$

7

1.42

16,000

1,400,000

3

23,000

1,000,000

11,000

28,000

580,000

M108 (R125)

D91

1.4

0.24

17,000

102

2.3 x 10 -5

450

N/A

644

480

6.37

-

<105

-

-

V-0

0.15

0.5

A

L

A

A

A

A

A

A

A

A

A

$$$$$

7

1.45

15,000

900,000

3

23,000

800,000

16,400

22,000

950,000

E70 (M106)

D90

0.8

0.2

7,500/ 40,000*

300/10*

1.4 x 10 -5

534

527

N/A

500

3.7

-

>1013

5.4

0.037

V-0

0.4

1.5

A

L

L

U

A

A

A

A

A

A

A

$$$$$

5

1.45

9,000

500,000

3

12,000

550,000

-

20,000

375,000

E70 (M106)

D90

0.5

0.2

22,500

150

2 x 10 -5

534

527

N/A

500

3.7

-

>1013

5.4

0.042

V-0

0.3

1.5

A

L

L

U

A

A

A

A

A

A

A

$$$$$

6

1.51

12,500

730,000

2.6

18,000

1,000,000

-

43,000

971,000

E90

-

0.7

0.22

43,000

112

0.9 x 10 -5

-

527

N/A

500

3.60

-

-

-

-

V-0

0.3

1.5

A

L

L

U

A

A

A

A

A

A

A

$$$$$

8

1.47

22,000

1,200,000

2.5

-

-

-

37,000

1,000,000

E91

-

0.9

0.30

14,000

75

0.5 x 10 -5

540

527

N/A

500

0

-

-

-

-

V-0

.3

1.5

A

L

L

U

A

A

A

A

A

A

A

$$$$$$

8

1.3

16,000

850,000

2

32,000

950,000

-

50,000

900,000

E105 (M125)

D94

0.5

0.24

37,500

60

1.3 x 10 -5

800 (DMA)

750 (DMA)

N/A

600

2.8

550

>1013

3.2

0.003

V-0

0.4

5

L

U

L

U

A

A

A

A

A

A

L

$$$$$

10

1.46

13,000

575,000

3

12,000

550,000

-

20,000

350,000

E66 (M107)

D90

1.1

0.2

7,500

315

2 x 10 -5

534

527

N/A

500

2.81

-

>1013

-

-

V-0

0

1.5

A

L

L

U

A

A

A

A

A

A

A

$$$$$

6

1.43

10,900

540,000

4

10,500

535,000

-

15,500

342,000

M84

-

1.4

0.2

8,750

62

3.3 x 10 -5

240

N/A

536

430

2.1

500

>1013

-

-

V-0

0.01

0.09

A

L

A

A

A

A

A

A

A

A

L

$$$$

3

CompressionMolded

CompressionMolded

CompressionMolded

CompressionMolded

CompressionMolded

CompressionMolded

CompressionMolded

CompressionMolded

ExtrudedExtrudedExtruded ExtrudedExtruded

Injection Molded

* Extruded PAI materials can benefit from a post-machine cure cycle.

IMPERIAL DATA

33

Specific Gravity 23°C

Tensile Strength 23°C

Tensile Modulus of Elasticity 23°C

Tensile Elongation (at break) 23°C

Flexural Strength, 23°C

Flexural Modulus of Elasticity 23°C

Shear Strength 23°C

Compressive Strength, 10% Deformation 23°C

Compressive Modulus of Elasticity 23°C

Hardness, Rockwell, Scale as noted 23°C

Hardness, Durometer, Shore “D” Scale 23°C

Izod Impact (notched), 23°C K5/m2

Coefficient of Friction (Dry vs. Steel) Dynamic

Limiting PV (with 4:1 safety factor applied)

Wear Factor “k” x 10 -10

Coefficient of Linear Thermal Expansion (-40°C to 149°C)

Heat Deflection Temperature 1,820 kpa

Tg-Glass transition (amorphous)

Melting Point (crystalline) peak

Continuous Service Temperature in Air (Max.) (1)

Thermal Conductivity

Dielectric Strength, Short Term

Surface Resistivity

Dielectric Constant, 10 6 Hz

Dissipation Factor, 10 6 Hz

Flammability @ 3.1 mm (5)

Water Absorption Immersion, 24 Hours

Water Absorption Immersion, Saturation

Acids, Weak, acetic, dilute hydrochloric or sulfuric acid

Acids, Strong, conc. hydrochloric or sulfuric acid

Alkalies, Weak, dilute ammonia or sodium hydroxide

Alkalies, Strong, strong ammonia or sodium hydroxide

Hydrocarbons–Aromatic, benzene, toluene

Hydrocarbons–Aliphatic, gasoline, hexane, grease

Ketones, Esters, acetone, methyl ethyl ketone

Ethers, diethyl ether, tetrahydrofuran

Chlorinated Solvents, methylene chloride, chloroform

Alcohols, methanol, ethanol, anti-freeze

Continuous Sunlight

Relative Cost (4)

Relative Machinability (1-10, 1 = Easier to Machine)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

2930

31

32

33

34

35

36

37

38

39

40

41

-

MPa

MPa

%

MPa

MPa

MPa

MPa

MPa

-

-

-

-

MPa. cm/min

min/MPa . hr

cm./cm./°C

°C

°C

°C

°C

W/°k . M

kV/mm

ohm/square

-

-

-

% by wt.

% by wt.

@23°C

@23°C

@23°C

@23°C

@23°C

@23°C

@23°C

@23°C

@23°C

@23°C

@23°C

OTH

ER

CHEM

ICAL

ELE

CTRI

CAL

TH

ERM

AL

MEC

HANI

CAL

NOTE: Property data shown are typical average values. A dash (-) indicates insufficient data available for publishing.

800-366-0300 | quadrantplastics.com

A = Acceptable Service

L = Limited Service

U = Unacceptable

QTM = Quadrant Test Method

PRODUCT DESCRIPTION

UnitsTest

Method

ASTM

TIVAR®

HPVUHMW-PE

TIVAR®

H.O.TUHMW-PE

UHMW-PEHigh TempUHMW-PE

Blue, HeatStabilized

PA6

PremiumPorosity-free

POM-C

Premium,Solid

LubricantFilled PET

Mica FilledPTFE

Nylatron®

MC901 PA6

Acetron®

GP POM-C

Ertalyte®

TX PET-PFluorosint®

500 PTFE

CompressionMolded

CompressionMoldedCast Extruded Extruded

KEY

Fluorosint® 135

Propietary Filled PTFE

D792

D638

D638

D638

D790

D790

D732

D695

D695

D785

D2240

D256 Type “A”

QTM 55007

QTM 55007

QTM 55010

E-831 (TMA)

D648

D3418

D3418

-

F433

D149

EOS/ESD S11.11

D150

D150

UL 94

D570 (2)

D570 (2)

0.93

41

386

390

21

531

33

21

524

R56

D65

No Break

0.09

1,260

241

14.4 x 10 -5

47

N/A

135

82

0.41

-

>1015

A

A

A

A

L

A

A

L

L

A

L

$

2

1.15

83

2,760

20

110

3,450

76

103

2,760

M85 (R115)

D85

2.12

0.2

630

1,207

9 x 10 -5

93

N/A

215

127

0.34

19.7

>1013

3.7

-

HB

0.6

7

L

U

L

U

A

A

A

A

L

L

L

$$

1

1.41

65

2,760

30

83

2,760

55

93

1,793

M88 (R120)

D85

5.3

0.25

570

2,415

9.7 x 10 -5

104

N/A

168

82

0.23

16.5

>1013

3.8

0.005

HB

0.2

0.9

L

U

A

U

A

A

A

A

L

A

L

$$

1

1.44

72

3,450

5

97

2,480

59

105

2,760

M94

D80

2.12

0.19

1,260

420

8.1 x 10 -5

82

N/A

255

99

0.27

21.0

>1013

3.6

.02

HB

0.06

0.47

A

L

A

U

A

A

A

A

U

A

L

$$+

2

2.32

7.5

2,060

30

15

3,450

14

27

1,720

R55

D70

4.77

0.15

1,680

7,200

4.5 x 10 -5

132

N/A

327

260

0.76

10.8

>1013

2.85

0.008

V-0

0.1

0.3

A

A

A

U

A

A

A

A

A

A

A

$$$$

2

0.94

47

500

300

26

552

33

21

552

N/A

D68

0.12

630

47

135

N/A

135

0.41

-

>1015

2.3

5.0 x 10-4

HB

<0.01

<0.01

A

A

-

A

A

L

A

A

L

L

A

L

$

2

19.8 x 10 -5

No Break

1.91

9

2,550

3

17

2,060

17

48

1,380

R80

D74

2.65

0.15

3,000

385

4.5 x 10-5

104

N/A

327

260

-

-

>105

-

-

V-0

0.1

0.3

A

A

A

U

A

A

A

A

A

A

A

$$$

2

D792

D638

D638

D638

D790

D790

D732

D695

D695

D785

D2240

D256 Type “A”

QTM 55007

QTM 55007

QTM 55010

E-831 (TMA)

D648

D3418

D3418

-

F433

D149

EOS/ESD S11.11

D150

D150

UL 94

D570 (2)

D570 (2)

-

-

HB

<0.01

<0.01

METRIC DATA

CompressionMolded

CompressionMolded

34

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

2930

31

32

33

34

35

36

37

38

39

40

41

(1) Data represent Quadrant’s estimated maximum long-term service temperature based on practical field experience.

(2) Specimens 1/8” thick x 2” diameter or square.

(3) Chemical resistance data are for little or no applied stress. Increased stress, especially localized, may

result in more severe attack. Examples of common chemicals also included.

(4) Relative cost of material profiled in this brochure ($ = Least Expensive and $$$$$$ = Most Expensive)

(5) Estimated rating based on available data. The UL 94 Test is a laboratory test and does not relate to actual fire hazard.

Contact Quadrant for specific UL “Yellow Card” recognition number.

Fluorosint®

MT-01

BearingGrade PAI

BearingGrade PAI

BearingGrade PAI

Premium,Solid Lub.

Filled PEEK

30% CarbonFiber Filled

PEEK

30% CarbonFilled

PEEK HT

30% CarbonFilledPAI

30% CarbonFilledPAI

BearingGradePEEK

UnfilledPEEK

Carbon Fiber & PropietaryFilled PTFE

Premium,Solid

LubricantFilled PPS

UnfilledPBI

Duratron®

T4301 PAIDuratron®

T4501 PAIDuratron®

T4540 PAIDuratron®

T7530 PAIDuratron®

T7130 PAIDuratron®

CU60 PBIKetron®

1000 PEEK

Ketron®

HPVPEEK

Ketron®

CM CA30PEEK

Ketron®

CM 1030HTPEK

Techtron®

HPV PPS

Ketron®

CM HPVPEEK

CompressionMolded

CompressionMolded

CompressionMolded

CompressionMolded

CompressionMolded

CompressionMolded

CompressionMolded

CompressionMolded

ExtrudedExtrudedExtruded ExtrudedExtruded

Injection Molded

1.43

110

9,310

3

152

7,930

-

200

3,620

M108 (R125)

D91

5.3

0.24

3,150

1,025

3.3 x 10 -5

250

N/A

343

250

0.91

-

<105

-

-

V-0

0.15

0.50

A

L

A

A

A

A

A

A

A

A

A

$$$$$

8

1.44

54

3,650

2

89

4,820

-

138

2,750

-

-

5.3

0.20

7,360

1,570

4.9 x 10 -5

250

N/A

340

250

-

-

<1013

-

-

-

0.07

-

A

L

A

A

A

A

A

A

A

A

A

$$$$$

5

2.27

14

2,240

40

27

3,340

17

23

1,720

R74

-

-

0.18

950

2,415

5.4 x 10 -5

93

N/A

-

315

-

-

<106

-

-

V-0

0.1

-

A

A

A

U

A

A

A

A

A

A

A

$$$$$

5

1.31

110

4,340

40

172

4,130

55

138

3,440

M100

D85

3.18

0.32

1,780

4,500

4.7 x 10 -5

160

N/A

340

250

0.25

18.9

>1013

3.3

0.003

V-0

0.1

0.5

A

L

A

A

A

A

A

A

A

A

L

$$$$$

5

1.44

76

5,860

2

189

7,580

68

138

3,440

M85

-

3.71

0.21

4,200

1,207

3.1 x 10-5

195

N/A

340

250

0.25

-

>1013

-

-

V-0

0.05

0.3

A

L

A

A

A

A

A

A

A

A

A

$$$$$

7

1.42

110

9,650

3

158

6,890

76

193

4,000

M108 (R125)

D91

7.42

0.24

3,570

1,230

4.1 x 10 -5

232

N/A

340

250

0.91

-

<105

-

-

V-0

0.15

0.5

A

L

A

A

A

A

A

A

A

A

A

$$$$$

7

1.45

103

6,200

3

158

5,510

113

151

6,550

E70 (M106)

D90

4.24

0.2

1,570/ 8,410*

3,600/120*

2.5 x 10 -5

280

275

N/A

260

0.53

-

>1013

5.4

0.037

V-0

0.4

1.5

A

L

L

U

A

A

A

A

A

A

A

$$$$$

5

1.45

62

3,440

3

82

3,790

-

138

2,585

E70 (M106)

D90

2.65

0.2

4,730

1,810

3.6 x 10 -5

280

275

N/A

260

0.53

-

>1013

5.4

0.042

V-0

0.3

1.5

A

L

L

U

A

A

A

A

A

A

A

$$$$$

6

1.51

86

5,030

2.6

124

6,890

-

296

6,690

E90

-

3.71

0.22

9,040

1,350

1.6 x 10 -5

-

275

N/A

260

0.50

-

-

-

-

V-0

0.3

1.5

A

L

L

U

A

A

A

A

A

A

A

$$$$$

8

1.47

152

8,270

2.5

-

-

-

255

6,890

E91

-

4.77

0.30

2,940

900

0.9 x 10 -5

282

275

N/A

260

0.50

-

-

-

-

V-0

0

1.5

A

L

L

U

A

A

A

A

A

A

A

$$$$$$

8

1.3

110

5,860

2

220

6,550

-

344

6,200

E105 (M125)

D94

2.65

0.24

7,880

720

2.3 x 10 -5

427 (DMA)

400 (DMA)

N/A

340

0.40

21.6

>1013

3.2

0.003

V-0

0.4

5

L

U

L

U

A

A

A

A

A

A

L

$$$$$

10

1.46

90

3,960

3

82

3,790

-

138

2,410

E66 (M107)

D90

5.83

0.2

1,570

3,800

3.6 x 10 -5

280

275

N/A

260

0.40

-

>1013

-

-

V-0

0.3

1.5

A

L

L

U

A

A

A

A

A

A

A

$$$$$

6

1.43

75

3,720

4

72

3,680

-

106

2,350

M84

-

7.42

0.2

1,840

750

5.9 x 10 -5

115

N/A

280

220

0.30

19.7

>1013

-

-

V-0

0.01

0.09

A

L

A

A

A

A

A

A

A

A

L

$$$$

3

* Extruded PAI materials can benefit from a post-machine cure cycle.

METRIC DATA

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Design and content created by Quadrant Engineering Plastic Products and are protected by copyright law. Copyright © The Quadrant group of companies. All rights reserved. 01484 | 04.18.17

All statements, technical information and recommendations contained in this publication are presented in good faith, based upon tests believed to be reliable and practical field experience. The reader is cautioned, however, that Quadrant Engineering Plastic Products does not guarantee the accuracy or completeness of this information and it is the customer’s responsibility to determine the suitability of Quadrant’s products in any given application. Acetron, Duratron, Ertalyte, Fluorosint, Ketron, Nylatron, Proteus, Sanalite, Semitron, Techtron, TIVAR are registered trademarks of the Quadrant group of companies.

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