Equipment - UTS Ltd · air pressure tests acc. to EN 1610, ATV M 143 Part 6, ÖNORM B 2503 possible...

Abwasser- und Umwelttechnik GmbH, Inselsbergstr. 3, D-99880 Waltershausen OT Schwarzhausen, Tel.:+49(0)36259/5670, Fax:+49(0)36259/5673

1 of 19 All prices stated exclusive of VAT Issue: March 2013

Pressure Testing Equipment

- Product List - (Extract)



Summary

Air / Vacuum Pressure Test Kit 3

Other Tester Versions 4

Separator Test 5

Options 6 - 7

Options – Automatic Modules + HIGH-PRESSURE Test Kit EN 805

8 - 9

Pipe joint test with / without lateral pipe 10 - 15

Accessories - Extract 16 - 18

Software – Options 19



EMSE Mastertest®

Pressure test kit for air/vacuum with built-in PC and TFT display

Shown with optional pipe plug control

measuring instrument for air and vacuum

measuring range –300 to +300 mbar

ball valve for filling, testing and draining the pipe to be tested

½" piping in the kit

connection panel with: air-in, test section, compressor, vent and external sensor ports

built-in industrial computer, DVD burner and high-duty TFT display

USB printer port

pressure Test software program with master data recording and test report print functions for WINDOWS XP, WINDOWS 7

test report can be exported as PDF file

testing according to EN 1610, Ö-Norm B2503, ATV Guideline 143 Part 6; other test methods are possible

supply voltage: 230 VAC; as an option: 12V(24)VDC Order No.: 11.000

Kit connection panel

Pocket for cables



Further variants of pressure test equipment

Air/vacuum pressure test kit – 19” design – without PC and without TFT-display -– same technical data as for Order No.: 11.000

but without PC and without TFT display

19” rack (3HE)

PC communication via serial interface RS 232

optional pipe plug control acc. to Order No. 11.050

external sensor port for optional extensions

incl. SKLARZ pressure test software Order No.: 11.001

Air/vacuum pressure test kit – without PC and without TFT-display – same technical data as for Order No.: 11.000


slim robust aluminium case with space for notebook

notebook communication via serial interface RS 232

optional pipe plug control according to Order No. 11.050


supply voltage: 230 VAC; as an option: 12V(24)VDC

incl. SKLARZ pressure test software

Order No.: 11.002

Air/vacuum pressure test kit – “Light” design – without PC and without TFT-display – same technical data as for Order No. 11.000

internal pickup -300 to +300 mbar


slim case with space for notebook

notebook communication via serial interface RS 232

no ball valve for filling the test section, pipe plug control option not possible


supply voltage: 230 VAC; as an option: 12V(24)VDC

incl. SKLARZ pressure test software Order No.: 11.003

also available as “Pressure test kit – external sensor design” (without internal pickup) Order No.: 11.006

Level measuring device

for easy liquid level measurements in access pits, manholes, containers, separators etc.

comprises a level probe and a measuring instrument with a digital 4½-digit LED display

resolution of 0.1 mm (0.01 mbar)

can be operated by power mains or battery

Order No.: 11.005



Separator test

Separator test set with PC and TFT display With LGA Test Certificate No. BMV 7310224-01 according to DIN 1999-100 and DIN 4040-100 (Accuracy Class 0.1) Comprises Pressure test kit for separator testing and pressure testing according to DIN 1999/100, DIN 4040-100, EN 1610, etc.

case with built-in industrial PC and TFT display, printer port and integrated CD burner

TFT display with shockproof screen

all 1/2" piping in the kit – for faster filling of test section

software with integrated test standard acc. to DIN 1999-100, test period based on formula 2 x m² x 0,1 – at least 1/2 hour Also included: software acc. to EN 1610

test report printout for WINDOWS XP, Windows 7

connection panel with air-in, test section, vent ports

air pressure tests acc. to EN 1610, ATV M 143 Part 6, ÖNORM B 2503 possible

manhole tester with tripod Order No.: 11.200

in addition with integrated multiprobe test

Order No.: 11.201

Separator test set without PC and TFT display with LGA Test Certificate No. BMV 7310224-01 according to DIN 1999-100 and DIN 4040-100 (Accuracy Class 0.1) consists of:

slim case with space for notebook

further equipment same as Order No. 11.200, but without PC and without TFT display

Order No.: 11.202

in addition with integrated multiprobe test

Order No.: 11.203

(Shown with notebook – notebook not included in delivery)

Multiprobe test

- for testing several separators/manholes/pipes (up to 4 objects) at a time, using one pressure tester - master data input by test job using the same software

separator/manhole/pipe test – second sensor

separator/manhole/pipe test – second and third sensors

separator/manhole/pipe test – second, third and fourth sensor

software extension for multisensor equipment

Order No. 11.206 Order No. 11.207 Order No. 11.208 Order No. 15.040



Optional equipment

Pipe plug control is used for presetting the inflation pressure specified by the plug

manufacturer

pressure gauge

inflation and deflation via Pipe Plug ON/OFF switch

Order No.: 11.050

Water test for entire run of pipe tripod with hose and water tank for 5m WG

high-precision sensor with a resolution of 0.1 mbar = 1 mm

in case of leakage = level drop shown on the display; graduated beaker for topping up water

pressure pickup directly on the plug Order No.: 11.017

robust carry case for manhole-to-manhole pipe run testing (Order No.: 11.018)

Manhole water test

high-precision sensor with a resolution of 0.01 mbar = 0,1 mm

in case of leakage = level drop shown on the display; graduated beaker for topping up water

make-up water amount to be entered at end of test

Order No.: 11.015

Important: multiprobe test possible – see Order No. 11.206, 11.027 and 11.208

robust carry case form manhole testing (Order No.: 11.018)

Invert Channel Test Unit

for all SKLARZ pressure test devices, can be connected to the external port

for measuring water loss in invert channels or low water levels

high-precision sensor with a resolution of 0.1 mbar = 1 mm

Order No.: 11.016



Manhole vacuum tester

for manholes DN 600/625

2 models: * test lid with special sealing tape * inflatable manhole plug

(test lid) Order No.: 11.030 (manhole Plug) Order No.: 31.135

High-pressure test

0-20 bar pressure sensor

can be used in connection with the pressure testing equipment

is only used to transfer data for test reporting

controlled by hand

other pressure ranges available on request (transmitters up to 400 bar)

Note: High-pressure testing acc. to EN805 see Options-Automatic

Order-Nr. 14.114 Temperature measurement consists of:

temperature sensor –20°C to +60°C with Geka-type coupling for quick connection to test plug

box for connection to external sensor port – allowing simultaneous operation of external sensor and temperature sensor

software for reading the temperature data

graphic output of temperature curve Order No. 11.081

GPS system consists of:

GPS antenna with integrated GPS 12-channel receiver

software for selection of navigation data and for transmission to the Sklarz pressure test software

GPS accuracy: 1-3 m – if local reception conditions are optimal

Order No.: 11.085

Absolute pressure measurement (ambient pressure)

for determining any change in atmospheric pressure during the test

pressure sensor 0 to 1200 mbar, absolute pressure

automatic integration of the pressure value into the test software (initial & final pressures) and into the test report

Order No. 11.913

Shown with optional GPS and

temperature measurement



Options - Automatic Modules

Retrofit Automatic Module

preparation for automatic air/vacuum, water and high-pressure test modules

at any time retrofittable to the pressure test kit, 19" pressure tester and test set for separators

Order No. 11.020

Automatic Air/Vacuum Test Module

automatic filling, monitoring, testing and emptying of the test chamber

integrated pipe plug control with plug pressure selection via the pressure test software

compressor control with air/vacuum changeover

integrated in the test kit / test unit

Order No. 11.021

Automatic Water Test Module – Manhole

automatic run of manhole test

automatic measuring & make-up of water loss

water loss measured via the pressure tester with an accuracy of 10 millilitres

test pressure resolution: 0.01 mbar = 0.1 mm drop of water head

test equipment built in the robust case Note: prepared for the "Automatic Water Test Module – Pipe" and

"Automatic High-Pressure Test Module EN805"

Order No.: 11.022

Automatic Water Test Module – Pipe

automatic pressure build-up and check of the test chamber

direct measurement of test level on the test chamber, so the position of the test device is of no importance (pipe depth)

automatic measuring & make-up of water loss

water loss measured via the pressure tester with an accuracy of 10 millilitres

test pressure resolution: 0.01 mbar = 1mm drop of water head

test equipment built in the robust case Note: prepared for the "Automatic Water Test Module – Manhole" and

"Automatic High-Pressure Test Module EN805"

Order No.: 11.023



Automatic High-Pressure Test Module EN805

automatic test run including pressure build-up & maintenance, controlled pressure reduction and main test

water discharge measured by the integrated water meter during the integrated pressure drop test

online temperature measurement during the entire test run

integrated calculation of test data using the E-modulus of the pipe material and the compression data of the water

generation of a time-pressure-temperature chart (report)

test equipment built in the robust case Note: prepared for the "Automatic Water Test Module – Pipe Test" and

"Automatic Water Test Module – Manhole Test"

Order No.: 11.025

EMSE Mastertest® HIGH-PRESSURE Test Kit EN 805 composed of: - stable aluminium case with industrial PC and TFT display

* TFT with protective screen – sunlight readable * PC with integrated DVD burner, USB port

– external Measuring Box with water meter and solenoid valves * Ports for pressure & temperature sensors * incl. 0 – 20 bar pressure sensor (other measuring ranges

available) - proven SKLARZ Pressure Test Software for EN 805, DWA

Worksheet W400 * all test methods integrated – pressure loss, water loss,

contraction * input & storage of test-relevant data such as pipe length, pipe

material, inner diameter, compression module, module of elasticity (via pick lists)

* input of laterals of different pipe materials is possible * temperature recorded during test run * test report with time/pressure diagram, all single test data on additional page, printout as PDF

- fully automatic test run all phases * pressure removal, filling, holding, rest,

pressure drop, testing, discharge * water meter measuring water addition in

line with integrated pressure drop test - for Austria: calibrated model available - test kit can be extended at any time by:

air/water pipe test, manhole test, separator test, pipe joint test (to EN1610, ATV, DIN1999, DIN4040 etc.)

Order No. 14.000



Pipe joint testing - Pipe joint test drums

Pipe joint test drum – electrically operated - with video signal -

reel drum with 100-metre-long wear-resistant pneumatic hose

control cable with integrated pneumatic hose for instrumentation control in one of the two SKLARZ pipe joint test plugs and for transmission of the video signal for the monitoring camera

drum body with scratch-proof coating

fully encapsulated, hard gold-plated slip rings for smooth and maintenance-free operation

rotary joint for compressed air

specific distributors for compressed-air/electricity junction or split

connectible via waterproof MIL connectors

stainless steel rack

electric motor with freewheel

variable speed control

reversing spindle for uniform winding-up of the hose

mechanical length counter

drum dimensions: approx. W=780 x D=840 x H=750 mm

weight: 92 kg

Order No.: 13.006

Pulse generator for length counter electric pulse generator for mechanical length counter

digital display integrated in remote control unit Order No.: 13.007

Pipe joint test drum – Manual - with video signal -

reel drum with 100-metre wear-resistant pneumatic hose

control cable with integrated pneumatic hose for instrumentation control in one of the two SKLARZ pipe joint test plugs and for transmission of the video signal for the monitoring camera

drum body with scratch-proof coating and latch

fully encapsulated, hard gold-plated slip rings for smooth and maintenance-free operation

connectible via waterproof MIL connectors

rotary joint for compressed air

specific distributors for compressed-air/electricity junction or split

incl. remote control for inflation and test section control remote control functions: *plug “on/off” *test section “on/off”

weight: approx. 52 kg Order No.: 13.005

Further pipe joint test drums in basic design and without video signal available on request



Pipe joint testing - Pipe joint tester

Single-size pipe joint testers – SK system

in conjunction with joint test drum Order No. 13.006 o. 13.005

DN 200 Order No. 13.032

DN 250 Order No. 13.033

DN 300 Order No. 13.034

DN 400 Order No. 13.035

DN 500 Order No. 13.036

DN 600 Order No. 13.037

DN 600 - 800 Order No. 13.038

prewired for installation of SKLARZ test & control module Order No. 13.090

axial camera probe can be used for positioning

test section is adjustable in two lengths

available as complete test set SK 200 – 600 (Order No. 13.032 – 13.037) incl. test & control module - Order No. 13.044

Single-size joint testers for high-rate sewer systems PVC SN10 und PP SN10 available on request

shown DN 250

Connection bars (300 + 500 mm)

Complete wheel set

Wheelsets for single-size pipe joint testers

for single-size pipe joint testers of the SK system

wheelset with a set of connection bars and rings

set of connection bars

DN 300mm in length 500mm in length

200/250 13.131 -

300 13.132 13.134

400-600/800 13.133 13.135

set of connection rings DN 250 Order No.: 13.141




set of connection rings DN 600/800 Order No.: 13.145

Single-size pipe joint testers – SKRS system

In conjunction with joint test drum Order No. 13.006 o. 13.005

For air and water test

DN 200-250 Order No. 13.181

DN 300-350 Order No. 13.182

DN 400-500 Order No. 13.183

DN 600-700 Order No. 13.184

Axial camera probe can be used for positioning

Complete with wheel sets

Shown DN 300-350



Shown: DN 225-DN 500

Multi-size pipe joint tester

in conjunction with joint test drum – Order No. 13.005 or 01035 or 01036

from DN 100 to DN 150 – Order No. 13.030

from DN 225 to DN 500 – Order No. 13.031

two special packers, complete with wheel sets

direct measurement at test section

packer and test section filling functions via remote control

test section lengths are freely adjustable

axial camera probe can be used for positioning

Pipe joint testing - Test & control module

Test & control module for joint test devices - Air test - can be used for SK 200 to SK 600 joint test devices and for almost

all commercially available push-in pipe joint testers of all diameters

quick installation in a tester

test and measurements directly at the pipe plug

therefore quick filling of pipe plug and test section

short test periods

inflation of pipe plugs and filling of test section via remote control

in conjunction with SKLARZ pipe joint test drum Order No. 01034 or 01035 or 01036

video signal transmission via control cable of joint test drum (only for Order No. 13.005 or 13.006)

Order No. 13.090

Shown with axial camera probe

Test & control module for joint test devices - Water test -

appropriate for SKRS joint test devices and for for almost all commercially available push-in pipe joint testers of all diameters

quick installation in a tester

test and measurements directly at the pipe plug

includes a water meter for measuring the water amount

therefore quick filling of pipe plug and test section

short test periods

inflation of pipe plugs and filling of test section via remote control

in conjunction with SKLARZ pipe joint test drum Order No.: 13.005 or 13.006

video signal transmission via control cable of joint test drum (only for Order No. 13.005 or 13.006)

Order No.: 13.180



Pipe joint testing - Camera monitoring

Axial colour camera probe for pipe joint testers

36 mm diameter

high-contrast cold-light LED illumination

wide-angle objective F1:2/2.5mm, horizontal 80° view angle

lens protected by quartz glass

high-resolution 1/4" CCD imager

can withstand pressures of up to 1bar

to be fixed to the SKLARZ test & control module Order No: 13.090

transmission of video signal via control cable of joint test drum (only for Order No. 13.005 or 13.006)

Order No. 13.070

Video image link for pressure test kit

pipe joint image capture via a digitizer card and visualisation on the TFT screen of the SKLARZ pressure test kit

basic conditions: - Sklarz industrial PC with vacant PCI slot - pipe joint test drum with video signal transmission - camera adjustment for pipe joint tester

Order No. 13.076

Camera adapter set for pipe joint test suitable for both multi-size pipe joint test packers and SK (single-diameter) systems

cable penetration through a packer

camera voltage & lighting control

if further packers (multi-size design) are to be equipped with a camera connection, Order No. 13.075 is required.

Order No. 13.074 Note: other camera systems available on request



Pipe joint testing – Lateral pipe + carriage

Pipe joint testing in laterals

based on single-size testers –SK system connecting half-shell Order No. 13.121 – 13.125 required

basic unit with manual remote control unit

size range: * Main line – diameters DN 250 - 800 * Lateral pipe – diameters DN 100 - 150

positioning unit: Swivel approx. 180°, tilt approx. 45°

robust drive wheels transport the air hose with integrated camera cable and connectible lateral pipe sealing plug into the lateral connection pipe

includes a length counter

lateral plug with axial camera – available with a self-levelling camera at a higher price

standard design: push-in length into lateral pipe 1500 mm; lengths up to approx. 20 m available on request

all functions of the lateral pipe tester are operated via a remote control unit (processor controlled)

prewired for the installation of a SKLARZ Test & control module Order No.: 13.090

axial probe for positioning can be used

complete with wheelsets

test section is adjustable to two lengths

can be used also as individual stop discs Order No.: 13.119 Note: only in conjunction with the carriage Order No. 13.092

Lateral test unit

Remote control

Lateral plug with camera



Connection half-shell

is required for installing the lateral pipe test module

DN 250 Oder No.: 13.121

DN 300 Oder No.: 13.122

DN 400 Oder No.: 13.123

DN 500 Oder No.: 13.124

DN 600 Oder No.: 13.125

Carriage for SK single-size pipe joint testers

with carriage control

pull or push carriage for single-size joint test devices (SK system)

rigid connection between carriage and test device

4 driven wheels

application range starting with DN 225 (minimum diam. 200mm),

can be extended by larger extra wheels or corundum wheels

connects to the SKLARZ pipe joint test drum Order No. 13.006

therefore only one hose with cable to the carriage; can be easily extended with the SKLARZ lateral pipe test Order No. 13.119

heavy-duty chassis in brass design

length: 640 mm, Width: 120 mm, Height: 105 mm

weight: approx. 30 kg

Order No.: 13.092



Accessories - Extract

Compressor set with Honda engine

49 m3/h at 600 mbar

oil-lubricated design, with oil/water separator

rotary compressor with motor on base plate installed on anti-vibration mounts

for high air output in filling the test section

for air and vacuum tests

mounted on a base frame

operated via the ON/OFF switch

weight 82 kg

dimensions: L=700 x W=700 x H=760 mm

4kW Honda engine with battery starter

Order No. 11.040

Compressor set with electric motor

49 m3/h at 600 mbar

oil lubricated, with oil/water separator

rotary compressor with motor on base plate installed on anti-vibration mountings

for high air output in filling the test section

for air and vacuum tests

mounted on base frame

operated via ON/OFF switch

weight 82 kg

dimensions: L=700 x B=700 x H=760 mm

Order No. 11.038 Compressor “Premium”

tank volume: 24 litres, maximum pressure: 10 bar

intake 200 litres, delivery 145 litres

230V/50Hz, 1.1kW

low starting current

pressure reducer and pressure gauge

Order No. 63.000

Multichamber Injector

for producing a vacuum from compressed air

maximum 500 L/min (depends on compressor capacity)

maximum vacuum: 800mbar

maximum inlet pressure: 11 bar

with connection hose

Order No.: 11.035



11L high-pressure unit

7L high-pressure unit

High-Pressure Unit for EN 805

pump set with electric motor

pressure regulating valve with pressure gauge

delivery rate: 11 Litres or 27 Litres at max. 40 bar

power supply: 240 V, 50 Hz

complete unit with water tank mounted on base frame

Order No. for 11L Unit: 14.050 Order No. for 27L Unit: 14.052

Hose set

1/2" filling hose, 10 m long with connectors

3 air hoses with connectors

1 Y-junction

1 Geka/Storz adapter

1 Geka/air pressure reducer

Order No. 11.041

show Lateral test unit - III -

LATERAL TEST UNIT - I - "SKLARZ" DN 80 TO DN 150 – for air testing 1 x test plug DN 80-150, 1 x pipe plug DN 80-150, accessories

Order No.: 11.052

LATERAL TEST UNIT - II - "SKLARZ" DN 75 to DN 150 – for air and water testing 1 x test plug DN 75-150, 1 x pipe plug DN 75-150, accessories

Order No.: 11.053

LATERAL TEST UNIT - III - "SKLARZ" DN 75 to DN 250 – for air and water testing 1 x test plug DN 75-150, 1 x pipe plug 90-250 1 x pipe plug DN 75-150, 1 x pipe plug DN 90-250, accessories

Order No.: 11.054



Extension cable / reel drum for external sensors

available in various lengths

PUR-jacketed cable

integral robust connector system

cable reel drum with or without slip rings Extension cable 10m Order No.: 11.161 Extension cable 20m Order No.: 11.162 Cable reel drum 50m (w/o slip rings) Order No.: 11.167 Cable reel drum 50m (with slip rings) Order No.: 11.165

Radio transmission system for external sensors

replaces the extension cable or the cable reel drum

wireless transmission in the interference-immune 433MHz network

reach of up to 1000 m (depends on local environment)

several radio systems can be operated in parallel

composed of transmitter and receiver

Order No.: 11.175



Software Options

General inspection for separators (light-liquid and grease separators) preparation of full test report on the job site - GENERAL INSPECTION –

dimensioning or calculation of separator size

Information on individual components, sludge trap, oil and petrol separator, coalescence separator etc.

testing of individual components – visual examination

possible integration of pictures via digital camera

block diagram of sewage path (import)

independent software as to pressure test

Order No. 11.041

Sklarz pressure test software - office version -

identical with software on the test unit – but no actual tests can be run

input of job orders and master data with subsequent export to the test unit

import of existing job orders from the test unit with the possibility of printouts or creating PDF files

Order No.: 15.002

"Special" manhole software

based on the Sklarz pressure test program unlimited number of manholes

manholes may have a circular, rectangular, horizontal or vertical design

any manhole structure is possible with any number of structural elements and compositions

connections from, to and between manholes (incl. calculation)

full calculation of surface areas, volumetric capacities and cross-sectional areas

free input of surface area, volume and cross-sectional area

printing of all calculations and inputs as additional report

Order No.: 15.050

Date post:	13-Feb-2021
Category:	Documents
Upload:	others
View:	2 times
Download:	0 times

Equipment - UTS Ltd · air pressure tests acc. to EN 1610, ATV M 143 Part 6, ÖNORM B 2503 possible...

Documents