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ERO Concrete Recycling Robot

Date post: 10-Feb-2018
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    - Too many steps are involved during current techniques.

    - Steps are too complex, time consuming and requires a lot of energy.

    - End result of operations have very little re-useability

    - In city Transport is expensive and hard to operate because of trafc.

    - How might we produce Assets instead of Waste material?

    - There is a scarcity of raw materials, energy, water and landll areas.

    - How might we keep things happening within city walls?

    - Transporting heavy machinerty is always costly.

    - Separation Process is done manualy and with heavy machinery.

    Today, operators manually control different sized heavy machinery to smash and crush the concrete structure into

    dusty bits. All of these machines consume a lot of energy to operate. Water has to be sprayed constantly with rehoses to prevent harmful dust from spreading around. After the work is done, big machines scoop up the rebar and

    concrete mixture and transfer them to the recycle stations outside the city. There, the waste needs to be separated

    manually. Concrete needs to be crushed with power crushers in several stages, end result of which can only be used

    for simple construction layouts. The metals are melted to be re-used. These operations all require heavy machinery.

    Hydro demolition is a technology tat is used today for scarifying or d

    repairing or to get rid of it. Even though it doesnt recycles water it stconcrete building blocks are also very efcient way of constructing ndisturbance to its surroundings. The idea of ERO sprang after my re

    experiences in the construction eld. Instead of using brute force to sand get clean material out for re -use. Could we recycle the water an

    PROBLEM

    THE CHALLENGE

    SOLUTION?

    Lack ofAccomodation

    Spce

    Takes time

    Being DoneManually

    Adds more Energyconsumption

    Requiresexperienced

    operation

    High EnergyConsumption

    Adds extra consumptio

    proce

    Adds extrastep to the process

    Takes Time

    City TrafcLoss of

    containmentvolume

    because ofuneven

    materials

    Loss ofcontainment

    volumebecause of

    unevenmaterials

    Trafc

    Regulations

    DEMOLISH TRANSPORT TRANSPORT CRUSHSEPARATE

    CONTAIN

    to

    TRANSPORT

    CONTAINto

    SEPARATESCREEN

    Donemanually Done with

    separate unitsSound

    pollution

    Vibration

    VisualImpacts

    DustPollution

    CrossContamination

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    RESEARCH & CONCEPT DEVELOPMENT

    First phase of the project was the usual research phase. After interviewing eld engineers and a recycling companyrepresentative I have arranged some eld trips into Moscow(Russia), Vienna(Austria) and rebro(Sweden). Moscowis one of the worlds fastest growing city and there I had the chance to interview ofcials and take video footagewithin highly prestigious construction sites to examine in detail afterwards. Then I have consulted mechanicalengineers and some marketing people in Sweden and Austria and had the opportunity to learn the base mechanics.

    During the second phase of the project, I have started to develop scale mock-up models, sketching, software animated simulations athe inner basis for the nal result. The technology was there so I hsolution purposes of the project. I also have re-consulted designehave tried to stick with the existing technologies and adapt them a

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    MAIN FEATURES

    ERO is a Concrete Deconstruction Robot designed to disassemble reinforced concrete structures

    and enable the building materials to be r e-used for new pre-fabricated concrete buildings. Current

    techniques of concrete demolition requires a lot of power crushing, separation and machinery. Not

    to mention waste of water i n order to prevent dust pollution during operation. Transferring wastematerial to recycle stations outside the city wastes time and the end result of which can only be

    re-used in very limited areas. ERO uses water jets to crack the concrete surface to disassemble

    concrete and sucks up the mixed debris. Itthe cleaned material. What was previously

    transferred right away into concrete pre-castNo dust, no waste, no separation. Only clea

    free rebar to be cut and re-used directly.

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    HOW DOES THE SYSTEM WORK?

    HOW DOES ERO MOVE?

    pre-cast stations nearby for re-use. Water is re-cycled ba

    ERO with vacuum suction, water and electrical power.

    suction route produces some percent of power back. Nooperations. Rebar is now cleaned from concrete, dust aimmediately. Every bit of the load bearing structure is reu

    An autonomous eet of ERO is placed strategically within the building. They scan the surroundingsand determine a route with which they will execute the operation. Once EROs starts working, they

    literally erase the building. ERO de-constructs with high pressure water, sucks and separates the

    mixture of aggregate, cement and water. Then sends aggregate and ltered cement slurry separatelydown to the packaging unit. Clean aggregate is packed into labelled big bags and sent to concrete

    Omni-directional tracks, is a

    perpendicular routes without ta

    through doorways and re-positirid of the hydraulic stabilizers atechnology is founded in a noted

    developped by a team of proc

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    ERO uses, Hydro demolition, Centrifugal Decanter as its separationtechnologies. Hydro demolition is used today to scarify or to get

    rid of concrete for repairment reasons. It attacks the micro-crackson the concrete surface with high pressure water jets and make it

    come apart. This way you dont damage the rebar while applying

    hydraulic brute force to pulverize but peel off the concrete smartly.Hydrodemolition usually wastes a lot of water ecause it does not

    separate and recycle the water . That is why ERO uses CentrifugalDecanter as a separation tool. Centrifulgal decanter is a separation

    technology being used by several industries. It uses centrifugal

    HOW DOES ERO SEPARATE ?

    force to separaenergy demand

    the beginning. Wuset to do the w

    to recycle, neve

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