ES Cast-in-channel USA 20130611 - Eureka Metal & Glass Cast-in... · Special proﬁ led foam ﬁ...

Technical Product Informationand Product Range:

PEC-TA Cast-in channels

ANCHORING TECHNOLOGY

PEC Group USA I Architectural Products Consulting + Sales LLC I [email protected] I Phone: +1 (210) 862-6431

For more information please visit www.pec-group.de 2

REFERENCES

Selection of successfully completed projectsPedregal 24 Tower, Mexico City America Cast-in channels

Delgado Clinica, Peru America Cast-in channels

Convention Center, Abu Dhabi Asia Curtain wall brackets

World Trade Center, Doha Asia Curtain wall brackets

Huawei Hangzhou Asia Cast-in channels

Opple Lighting, Wujiang Asia Cast-in channels

Capital Culture Arts Center, Shandong Asia Cast-in channels

SIP Ecology building, Suzhou Asia Cast-in channels

Pudong Tangdong project, Shanghai Asia Cast-in channels

Offi ce building, Melbourne Australia Cast-in channels

Financial Center, Dessau Europe Curtain wall brackets

Hugo Boss, Outlet City, Metzingen Europe Cast-in channels

Audi Logistic Center, Ingolstadt Europe Cast-in channels

Flood protection facility, Koblenz Europe Cast-in channels

Aldi, Supermarket, Berlin Europe Cast-in channels

Bertelsmann, Logistic Center, Düren Europe Cast-in channels

Volkswagen, Trainings Center, Freising Europe Cast-in channels

Dr. Oetker, Factory Building, Wittenburg Europe Cast-in channels

Motorway Bridge, Salzburg-München Europe Cast-in channels

Elbe Sluice, Wusterwitz Europe Cast-in channels

Coca Cola, Logistic Center, Halle and Mölln Europe Cast-in channels

Bosch, Building with Crane tracks, Bochum Europe Cast-in channels

Buckingham Gate, London Europe Cast-in channels

Bevis Marks, London Europe Cast-in channels

SIP Ecology, Suzhou Jiangsu Province, China, 2011PEC Product: PEC-TA-49/30-350

Huawei Hangzhou project II, Hangzhou Zhejiang, China, 2011PEC Product: PEC-TA-54/33-350

Shanghai Pudong Tangdong project, Shanghai, China, 2012PEC Product: PEC-TA-54/33-250

Wujiang Opple Lighting Administration, Suzhou Jiangsu Province, China, 2012

PEC Product: PEC-TA-54/33-350

Clinica Delgado, Peru, 2013, PEC Product: PEC-TA-40/22-300

Shandong Provincial Capital Culture Arts Center, Jinan Shandong Province, China, 2013PEC Product: PEC-TA-52/34-350



European know-how

The PEC Group operates its own production plant in the Suzhou Industrial Park, one of the most advanced industrial estates in China, only a few miles outside of Shanghai. The location benefi ts from excellent logistics, with full transportation infrastructure and fast access to interna-tional seaports. A German management team, together with experienced Chinese employees, control production, procure-ment, quality, and administration. PEC sales and customer service teams in Germany and in China ensure smooth order management.

Sales and distribution associates exclu-sively represent the PEC Group in select countries around the world. The central sales and distribution centre of the PEC Group is located near the inland port of Duisburg, Germany. Carefully controlled

German Engineering


PEC Fixing Systems

inventory levels, as well as regular con-tainer shipments from China to Germany, ensure a high level of product availability for our customers world-wide.

The technical PEC offi ces in Europe and China provide technical support and ap-plication assistance. New products and solutions are regularly added, since our technical teams are constantly working on product development. Modern soft-ware programs for design and calcula-tion assist our customers with optimized product selection for their fi xing applica-tions.

No compromises concerning quality

A comprehensive quality management system according to European standards ensures optimal work results. Nothing is left to chance; from supplier selection to continuous internal and external process audits, and on to the documentation of all production steps.

The PEC production plant in China is organized according to European standards.

Production quality is constantly moni-tored. The in-house test lab is very well equipped and includes a 100-tons

test machine, as well as experienced technicians and engineers.

The required General European and national Building Inspection Approvals of the German construction industry were obtained from the "Deutsches Institut für Bautechnik in Berlin". All offi cial approvals are subject to the required internal and external audits. PEC has contracted a German inde-pendent testing institute for the external audits. For more information please visit www.pec-group.de.

For steel construction welded products, the PEC Group has obtained a certifi ca-tion from the training and educational institute for welding engineering in Germany (SLV Germany).

The production plant of the PEC Group is located in Suzhou Industrial Park, near Shanghai

The PEC sales team The stock of fi nish goods installed by the PECGroup in Germany and China allows a high level of availability and delivery fl exibility

Highly sophisticated products for the construction industry.

The PEC Group, as a German company, offers high quality standards and special-ized knowledge acquired by our manage-ment team as leaders of international companies in the fi xing and anchoring industry. This in-depth know-how, along with modern production facilities in China, benefi ts customers in Europe, Asia, and America allowing them to procure high-end fi xing solutions with proven products at very affordable cost.





Highly trained local employees and the German PEC management mutuallysafeguard that the production plant in China delivers optimal results

Packaging units for short length in boxes

All PEC products are delivered in packaging units for safe and comfortable handling at the construction site.

These packaging units are also an advan-tage for our resellers. Please refer to our price lists for details on our packaging units.

Packaging units for 6 Meter length in bundles

Packaging units

A high-performance and reliable partner

The success of the PEC Group is grounded in uncompromising quality standards as well as market-driven prices. Our service performance, product range and product availability also contribute strongly to

customer satisfaction. The fl exibility of our entire team is exceptional. Individual customer needs are fulfi lled promptly and accurately.

Our innovative product improvements are proof of the close cooperation we seek

The PEC product range

Anchoring technology Facade systems Framing systems Customized product solutions

and have with our customers. Many of our customers also welcome the opportu-nity to leverage the established purchasing organization and extensive sourcing network of the PEC Group in China for their sourcing activities in the Asian market.

The appropriate contact persons for tech-nical support can be found under the list of contact persons at the PEC Group website.

Dimensioning and design calculation

For PEC-TA Cast-in channels, the required General European and National Building Inspection Approvals of the German con-struction industry were obtained from the Deutsches Institut für Bautechnik in Berlin. The applicable approvals for the different products are mentioned in the product information pages.

The design calculation for the products with a European Technical Approval is based on the standard CEN/TS 1992-4. For the design calculation according to CEN/TS 1992-4, PEC provides a software program to optimize product selection.

The products with a national approval must be calculated according to DIN 1045-1:2008-08. The design loads for the PEC-TA Cast-in channels are provided in this brochure.

The characteristic loads according the European Technical Approval

In the national approval for PEC-TA is given the design load, valid for all direc-tions (except for shear load lengthwise to the channel). Please contact our technical offi ces in Germany or China for all detailed requests regarding design calculations.

German Engineering



PEC Cast-in channels are ideally suited for quick, reliable and cost-effi cient fi xing of different construction elements. The possibility to make simple and fl exible adjustments saves time and money. PEC Cast-in channels are approved by the German Institute for Structural Engineering as a European Technical Approval (ETA) or a General Building Inspection approval. Other PEC-TA Cast-in channels are under the development to apply for a European Technical Approval. Please refer to the product catalog pages to fi nd which approvals apply to each Cast-in channel.

Special profi led foam fi ller protects the inside of the channel from concrete seeping into the slot. The rip-line integrated in the fi lling allows the easy and complete removal of the fi lling from the profi le. The clean removal of the fi lling prevents polystyrene residue at the construction site. The PEC rip-line system allows the full removal of the fi lling, or only in parts of the profi le, by means of sectioned rip-lines.

PEC Cast-in channel anchoring profi les can be supplied in stainless steel or hot dip galvanized. A comprehensive range of accessories offers ideal conditions for various applications in the anchoring and installation technology.

PEC-TA Cast-in channels and Bolts

Offi cially approved Integrated rip-line for an easy and

clean removal of the fi ller Hot rolled channels are recommended

for dynamic loads No damage to concrete reinforcement Applicable in concrete pressure and

tensile-stress zones Corrosion resistant due to hot dip

galvanized or stainless steel construction Preliminary planning reduces

construction time Re-adjustable at any time

Advantages PEC-TA Cast-in channels at a glance

Time saving bolted connections rather than fi eld welding

Easy assembly without complicated tools No drilling required, eliminating noise

and vibration Effi cient fi xing for applications that

require multiple connection points along a line

Comprehensive product range Solid packaging as required on jobsites,

also suitable for resale Consistent quality controlled

at plant environment

PEC Cast-in channels with rip-line

Fixing of bridge drainage

Fixing of curtain wall elements

PEC-TA Cast-in channel 40/25 with rip-line

Quality control in Suzhou





PEC-TA-CE Cast-in channels with European Technical ApprovalProfi le PEC-TA 28/15

Cold rolledPEC-TA 38/17




Cold rolled

Anchor Bolt anchor Bolt anchor Bolt anchor Bolt anchor Bolt anchor

Material Hot-dip galvanized Stainless steel A4Stainless steel A2

= In stock = On request

Bolts 1) 28/15 38/17 40/22 50/30 50/30Thread M 8 ~ M 12 M 10 ~ M 16 M 10 ~ M 16 M 12 ~ M 20 M 12 ~ M 20

(5/16" ~ 1/2") (3/8" ~ 5/8") (3/8" ~ 5/8") (1/2" ~ 3/4") (1/2" ~ 3/4")Resistance of Cast-in channel 1)

Tension load NRd,s [kN] 5.0 10.0 11.1 17.2 30.6Nn [lbf] 1500 3000 3400 5200 9300

Shear load VRd,s [kN] 5.0 10.0 11.1 17.2 30.6Vn [lbf] 1500 3000 3400 5200 9300

GeometryEffective anchorage depth min.

hef,min [mm] 45 76 79 94 155

hef,min [in] (1-3/4") (3") (3-1/8") (3-11/16") (6-1/8")Width of channel bch [mm] 28 38 40 50 53,5

bch [in] (1-1/8") (1-1/2") (1-1/2") (2") (2-1/8")Height of channel hch [mm] 15 17 25 30 33

hch [in] (9/16") (11/16") (1") (1-1/4") (1-5/16")Min. edge distance cmin [mm] 40 50 50 75 100

cmin [in] (1-1/2") (2") (2") (3") (4")Min. anchor spacing smin [mm] 50 100 100 100 100

smin [in] (2") (4") (4") (4") (4")Max. anchor spacing smax [mm] 200 200 250 250 250

smax [in] (8") (8") (10") (10") (10")Overhang 2) x [mm] 25 25 25 25 35

xmin [in] (1") (1") (1") (1") (1-3/8")All offi cial approvals can be viewed online at www.pec-group.de.1) The approved special bolts according to the application are given in the valid approvals2) The maximum spacing from end of channel to the next anchor is xmax = 1 - 3/8"

PEC-TA Cast-in channelsProduct range




PEC-TA Cast-in channelsProfi le PEC-TA 40/22

Hot rolledPEC-TA 50/30



Cold rolled

Anchor Welded -anchor Welded -anchor Welded -anchor Welded -anchor

Material Hot-dip galvanized Stainless steel A4Stainless steel A2

= In stock = In preparation = On demand

Bolts 1) 40/22 50/30 50/30 72/49Thread M 10 ~ M 16 M 12 ~ M 20 M 12 ~ M 20 M 20 ~ M 30

(3/8" ~ 5/8") (1/2" ~ 3/4") (1/2" ~ 3/4") (3/4" ~ 1-1/4")Resistance of Cast-in channel 1)

Tension load NRd,s [kN] 11.1 17.2 30.6 55.6Nn [lbf] 3400 5200 9300 16900

Shear load VRd,s [kN] 11.1 17.2 30.6 55.6Vn [lbf] 3400 5200 9300 16900

GeometryEffective anchorage depth min.

hef,min [mm] 79 94 155 179

hef,min [in] (3-1/8") (3-11/16") (6-1/8") (7-1/16")Width of channel bch [mm] 40 50 52 72

bch [in] (1-1/2") (2") (2-1/16") (2-13/16")Height of channel hch [mm] 22 30 34 49

hch [in] (7/8") (1-1/4") (1-5/16") (1-15/16")Min. edge distance cmin [mm] 50 75 100 150

cmin [in] (2") (3") (4") (6")Min. anchor spacing smin [mm] 100 100 100 100

smin [in] (4") (4") (4") (4")Max. anchor spacing smax [mm] 250 250 250 400

smax [in] (10") (10") (10") (16")Overhang 2) x [mm] 25 25 25 35

xmin [in] (1") (1") (1") (1-3/8")All offi cial approvals can be viewed online at www.pec-group.de.1) The approved special bolts according to the application are given in the valid approvals2) The maximum spacing from end of channel to the next anchor is xmax = 1 - 3/8"


PEC-TA Cast-in channelsProduct range



Determining of required bolt length

Profi le Typef

Boltm+s+u

(mm) (in) (mm) (in)28/15 cold 2.3 (1/16") M 6 (1/4") 8,8 (3/8")38/17 cold 3 (1/8") M 8 (5/16") 11.3 (7/16")40/25 cold 6 (1/4") M 10 (3/8") 13.9 (9/16")49/30 cold 7.5 (5/16") M 12 (1/2") 17.3 (11/16")54/33 cold 8 (5/16") M 16 (5/8") 21.8 (7/8")72/49 cold 10 (3/8") M 20 (3/4") 27.0 (1 1/16")40/22 hot 6 (1/4") M 24 (1") 32.5 (1 1/4")50/30 hot 8 (5/16") M 27 (1-1/8") 36.5 (1 7/16")52/34 hot 11.5 (7/16") M 30 (1-1/4") 40 (1 9/16")

PEC-TA BoltsType Hammer head bolt Hook head bolt

PEC-T Bolt 28/15 PEC-T Bolt 38/17 PEC-T Bolt 40/22 PEC-T Bolt 50/30 PEC-T Bolt 72/48All bolts were delivered in one box with nuts and washers. Nuts and washers are packed in separate plastic bags.

Material Hot-dip galvanized Electro zinc plated steelStainless steel A4

Strength 4,68,8

= In stock

Diameter M 8 (5/16") ~ M 12 (1/2")M 10 (3/8") ~ M 16 (5/8")M 10 (3/8") ~ M 16 (5/8")M 12 (1/2") ~ M 20 (3/4") M 20(3/4") ~ M 30 (1-1/4")Length (mm) 15 ~ 100 20 ~ 200 20 ~ 300 30 ~ 300 50 ~ 200

(in) (9/16" ~ 4") (3/4" ~ 8") (3/4" ~ 12") (1-1/4" ~ 12") (2" ~ 8")

Tight

en

Torq

ue

Mom

.Te

nsion

Lo

adSh

ear

Load

Bend

-ing

M

om.

PEC-TA Cast-in channelsTechnical information


m = Height of the nut (ISO 4032)s = Thickness of the washeru = Length of bolt protruding

cold = Cold rolledhot = Hot rolled

f = Height of the profi le lipl = Required bolt lengthlk = Clamping thickness(Thickness of the attachment part)

Steel strength for PEC-T BoltsBolt diameter Ø Strength class

M 6 (1/4") M 8 (5/16") M 10 (3/8") M 12 (1/2") M 16 (5/8") M 20 (3/4") M 24 (1") M 27 (1-1/8") M 30 (1-1/4")4.6 8.8 4.6 8.8 4.6 8.8 4.6 8.8 4.6 8.8 4.6 8.8 4.6 8.8 4.6 8.8 4.6 8.8

Tinst [ft.lb] 2 2 6 6 10 11 18 18 30 30 89 89 148 148 221 221 280 280Tinst [N.m] 3 3 8 8 13 15 25 25 40 40 120 120 200 200 300 300 380 380

Nn [lbf] 966 2600 1780 4735 2820 7510 4090 10920 7620 20330 11900 31730 17140 45710 22290 59376 27240 72571Nn [kN] 4.3 11.6 7.9 21.1 12.5 33.4 18.2 48.6 33.9 90.4 52.9 141.1 76.3 203.3 99.1 264.1 121.1 322.8Vn [lbf] 650 1446 1180 2633 1880 4172 2730 6070 5080 11290 7930 17630 11400 25400 14840 33020 18120 40358Vn [kN] 2.9 6.4 5.3 11.7 8.4 18.6 12.1 27 22.6 50.2 35.3 78.4 50.7 113 66 146.9 80.6 179.5Mn [lbf] 2 6 6 16 12 32 21 56 53 141 103 276 179 477 265 707 358 955Mn [kN] 3 9 8 22 16 43 28 75 72 192 140 374 242 647 360 959 486 1295



Front face

h

c1,2

c1,1

Example for calcula!on

Given:

N= 1798 [lbf]Q= 1348 [lbf]h= 11.91 [in]

Top c1,1= 7.87 [in]

h

c1,1

Calculation principle for fi xing Curtain WallTypical installation on the fl oor with front face and top slab

PEC product recommendationPEC Cast-in channel PEC TA 50/30-HDG-PKF-300PEC Bolt PEC-T Bolt 50/30 M16*75 HDG 8.8 with nut and washerProofPEC-TA Cast-in channelSingle proof steel

NE,s= 2196 [lbf] VE,s= 1647 [lbf]NR,s= 3871 [lbf] VR,s= 3871 [lbf]

N,s=NE,s / NR,s= 56.7% 1.0 V,s=VE,s/VR,s= 42.6% 1.0Single proof concrete without particular bars1)

NE,c= 2196 [lbf] VE,c= 1647 [lbf]NR,c= 3979 [lbf] VR,c= 2405 [lbf]

N,c=NE,c / NR,c= 55.2% 1.0 V,c=VE,c / VR,c= 68.5% 1.0Single proof concrete with particular bars1)

NE,c,re= – [lbf] VE,c,re= – [lbf]NR,c,re= – [lbf] VR,c,re= – [lbf]

N,c,re=NE,c,re / NR,c,re= – 1.0 V,c,re=VE,c,re / VR,c,re= – 1.0Combined proof steel Combined proof without particular bars Combined proof with particular bars

PEC-T BoltSingle proof T bolt NE,sc= 1798 [lbf]

NR,sc= 13212 [lbf] N,sc=NE,sc / NR,sc= 13.6% 1.0

VE,sc= 1348 [lbf]VR,sc= 9495 [lbf]

V,s=VE,sc / VR,sc= 14.2% 1.0

Combined proof T bolt N,sc2+ V,sc2= 3.87% 1.01) In special cases, such as too small edge distance or additional required reinforcement bar, we will offer individual solutions and calculations on your request.

PEC-TA Cast-in channelsTechnical information


0

0.2

0.4

0.6

0.8

1

0 0.2 0.4 0.6 0.8 1

N,s2+ V,s

2= 50.3% < 1.0

0

0.2

0.4

0.6

0.8

1

0 0.2 0.4 0.6 0.8 1

N,c1.5+ V,c

1.5= 97.7% < 1.0

0

0.2

0.4

0.6

0.8

1

0 0.2 0.4 0.6 0.8 1

N,c,re1+ V,c,re

1= < 1.0

0

0.2

0.4

0.6

0.8

1

0 0.2 0.4 0.6 0.8 1



PEC-TA Cast-in channelsInstallation instruction


Installation Instruction of PEC Cast-in Channels

Simple, secure and cost effective PEC Cast-in channels are ideally suited for quick, reliable and cost-effective fi xing of different construction elements. Use of PEC Cast-in channels in preliminary planning reduces construction time and saves money, since connections are bolted, not welded or drilled.

PEC Cast-in channels are easily and promptly assembled without complicated tools or special training. Built-in adjustability allows connections to correct construction tolerances, without noise, dust, vibration, or fi re hazard, since no welding or drilling are required.

1. After marking the approximate position needed for connections, PEC channels are easily nailed to the formwork before pouring concrete.

When the formwork is removed, the rip line integrated in the fi lling allows the easy and complete removal of the fi lling from the profi le. The clean removal of the fi lling prevents polystyrene residue at the construction site.

2. The notch on the bottom of PEC T-bolt should be parallel to the channel in length direction while the PEC T-bolt is inserted into the channel slot.

4. PEC T-bolt can be adjusted quickly in any position in PEC Cast-in channels. T-bolts should not be installed outside of the outer-most anchors.

3. PEC T-bolt is correctly installed only when the notch on the bottom of the bolt is at 90º to the channel slot.

5. Nuts are simply tightened with a wrench on PEC T-bolts to secure building components to the structure. If torque

values are indicated, a torque wrench should be used.



PEC Group Germany PEC-TA-52/34-350mm

PEC-T Bolt 50/30 M16*60mm

PEC Curtain Wall

Curtain wall anchoring for modern buildings with glass and aluminum facades can be a real challenge when using standardized fi xing products. PEC Cast-in channels allow fl exible fi xing options, combined with custom PEC anchoring elements.

PEC anchor brackets are not standard solutions. They are customized according to our customers’ drawings and specifi cations. The PEC Group has specialized in hot-dip galvanized anchor brackets made from high-performance steel casting alloys. High-precision casting processes are applied to produce all components.

The supervision of the casting processes as well as the fi nished products are imple-mented according to international standards. Following the AQL procedure, individual quality control measures are observed, performed and documented for each product.

Standard tests and inspections include the measuring of the part, as well as metallo-graphic structure testing, spectral analyses, ultrasonic inspections and x-ray tests, tensile testing, notched-bar impact bending tests, and hardness testing. Some of these tests and inspections are conducted by external, offi cially approved institutes.

PEC Curtain Wall


Flexible installation of the facade elements – 3 dimension adjustment

Easy assembly without complicated tools

No drilling or welding required on-site No fi re hazards or damage to installed

curtain wall from welding

Advantages of PEC Cast-in channels when fi xing curtain wall facades

No damage to post-tensioned slabs from drilling

Possibility to later disassemble the facade elements

Faster assembly on site Reduced crane idle times during

assembly at construction site

PEC Group Germany

Obere Kaiserswerther Straße 3647249 Duisburg / Germany

Phone: +49 (203) 45 65 99 0Fax: +49 (203) 45 65 99 25

[email protected]

PEC Group China

Unit 3, No. 50 Weihe RoadSuzhou Industrial Park215121 Suzhou / P. R. China

Phone: +86 (512) 62 75 90 36Fax: +86 (512) 62 75 90 37

[email protected]

PEC Group USA

Architectural Products Consulting + Sales LLCP.O. Box 591368San Antonio, TX 78259 / USA

Phone: +1 (210) 862 6431www.apcs-sales.com

[email protected]

www.pec-group.de

Date post:	22-Mar-2018
Category:	Documents
Upload:	lamkhuong
View:	218 times
Download:	4 times

ES Cast-in-channel USA 20130611 - Eureka Metal & Glass Cast-in... · Special proﬁ led foam ﬁ...

Documents