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ES Series
ES-550V
Vertical Machining Centers
ES-1000V
ES-800V
DV/EC-E-2.0 200505 3000S
Printed on recycled paper.
¨Product specifications and dimensions are subject to change without prior notice.
¨The photos may show optional accessories.
¨Products are subject to all applicable export control laws and regulations.
Technical Center & Sales Offices in:¨ARIZONA615 West 24th Street, Tempe, AZ 85282<Tel> (602)437-2220¨CALIFORNIA6200 Artesia Boulevard Buena Park, CA 90620<Tel> (714)521-2507¨MICHIGAN50531 Varsity Court Wixom, MI 48393<Tel> (248)624-8601¨NORTH CAROLINA13607 South Point Blvd. Charlotte, NC 28273<Tel> (704) 587-0507¨CHICAGO2400Vantage Dr. Elgin, IL 60123<Tel> (847)783-6800
METHODS MACHINE TOOLS INC.65 Union Avenue Sudbury, Massachusetts 01776<Tel> (978)443-5388 <Fax> (978)443-7466<Website> www.methodsmachine.com<e-mail> [email protected]
Matsuura Affiliated Companies are:¨MMTS CORPORATION65 Union Avenue Suite2, Sudbury Massachusetts 01776, U.S.A.<Tel> (978)-443-5388 <Fax> (978)-443-9524¨ ELLIOTT MATSUURA CANADA INC.2120 Buckingham Road Oakville Ontario L6H 5X2, Canada<Tel> (905)-829-2211 <Fax> (905)-829-5600<e-mail> [email protected] <Website> www.elliottmachinery.com¨ M ATSUURA EUROPE GMBHOtto-Von-Guericke-Ring 10a 65205 Wiesbaden-Nordenstadt, Germany<Tel> +49-6122-7803-80 <Fax> +49-6122-7803-33<e-mail> [email protected] <Website> www.matsuura.de¨ MATSUURA MACHINERY GmbHOtto-Von-Guericke-Ring 10a 65205 Wiesbaden-Nordenstadt, Germany<Tel> +49-6122-7803-0 <Fax> +49-6122-7803-33<e-mail> [email protected] <Website> www.matsuura.de¨ M ATSUURA MACHINERY PLCBeaumont Centre Whitwick Business Park, Coalville LeicestershireLE67 4NH, England<Tel> +44-1530-511-400 <Fax> +44-1530-511-440<e-mail> [email protected] <Website> www.matsuura.co.uk
MATSUURA MACHINERY CORPORATION1-1 Urushihara-cho Fukui City 910-8530, Japan<Tel> +81-776-56-8106 <Fax> +81-776-56-8151<e-mail> [email protected] <Website> www.matsuura.co.jp/english
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Methods Machine Tools INC in New England
Arizona
California
Michigan
Colorado
Southeast
Chicago
Methods & Matsuura
30 Years of Partnership 1975-2005
The Sale of over 9,000 Machines
Detroit
Travel (X/Y/Z) : 550/410/460 mm
: (21.65/16.14/18.11 in.)
Table Size : 860 x 400 mm
: (33.86 x 15.75 in.)
Loading Capacity : 400 kg
: (880 lb.)
ES-550V
Vertical Machining Center
ES-800V
Vertical Machining Center
Travel (X/Y/Z) : 800/550/500 mm
: (31.49/21.65/19.68 in.)
Table Size : 1,150 x 550 mm
: (45.27 x 21.65 in.)
Loading Capacity : 500 kg
: (1,100 lb.)
ES-1000V
Vertical Machining Center
Travel (X/Y/Z) : 1,020/550/500 mm
: (40.15/21.65/19.68 in.)
Table Size : 1,150 x 550 mm
: (45.27 x 21.65 in.)
Loading Capacity : 500 kg
: (1,100 lb.)
Compact, User Friendly,
High Speed Machining Centers
The benefits of high speed machining can be phenomenal; so can the costs if you did not
purchase a total solution. Methods / Matsuura now introduce the "Evolution Series" of
cost-effective vertical high speed machining centers. These machines may change the way
you approach almost every project which enters your shop. More importantly, they could open
hundreds of new opportunities.
The ES-550V / ES-800V / ES-1000V are compact, easy-to-use high speed machining
center that is very economically priced. As with all Matsuura
machining centers quality and reliability are emphasized to
ensure you the utmost in performance for years to come. The
ES-550V / ES-800V / ES-1000V are revolutionary
machine brought to you by two of the most experienced
names in CNC machine tools, Matsuura Corporation and
Methods Machine Tools, Inc. When you own a Matsuura
machining center you can be assured you have one of the
world's finest CNC machine tools on your floor supported by
companies in partnership for over 3 decades. Methods /
Matsuura realize the real benefit to you is predicated on the
strength of this unique and long-standing relationship now
managed by third generation ownership, something unique in
this fast-paced and ever-changing global environment.
Far more than a sales and marketing arm, Methods'
national staff of engineers actually create specifications and
design parameters via specific Product Committees to focus
on the development of core and market-driven products for
the North American
market. The Evolution
Series is one of these
products. Methods has six regional tech centers in addition
to corporate headquarters in Massachusetts. All direct
outlets are networked in their corresponding engineering
departments with the same CAD/CAM systems for
application driven projects from cycle time analysis to full
turnkeys plus sales, service, parts and training.
Additionally, Methods uses a network of carefully selected
and proven machine tool dealers for comprehensive sales,
service and support.
Take closer look at the ES-550V / ES-800V / ES-
1000V and come to realize why long-term Methods /
Matsuura offer the Intelligent Solution for Manufacturing.
Intelligent Solutions for Manufacturing
Matsuura Machinery Corporation in Japan
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Z-axis Box Slide Way ES-550V : 15,000 min-1
¨Uti l izing Matsuura's many decades of
pioneering high speed machining experience,
our spindles are designed & assembled “in
house”. Matsuura's spindle engineers work in
a dedicated clean room complex to assure the
highest quality & reliability, the precision
spindles are assembled to guarantee a runout
of less than 1 μm (0.000039 in.) (actually
measured value) at the nose of the spindle.
¨The spindle and the motor are connected by
Matsuura's unique coupling. This assembly is
designed to prevent the heat from being
transferred from the motor to the spindle &
contributes to the high rigidity of the spindle.
¨ To minimize heat build-up in the spindle,
cooled oil is circulated around the outer jacket
of the spindle and motor as well as the motor
flange, thus sustaining its high accuracy.
¨The s tandard, double contact of the face &
taper, unification of the spindle & drive key
features a unique tool clamp mechanism to
improve repeatability and stationary/dynamic
rigidity. The clamping force is 14.7kN. This
results in excellent material removal rates and
surface finish.
ES-800V & ES-1000V : 12,000 min-1
¨The s tandard 15,000 min-1 spindle / motor
arrangement provides 65 Nm of low end
torque - ideal for cast steel or forged
components typically found in the
automotive sector. The benefits of high
speed machining are realised when
machining thin walls and small cavities, or
when a superior surface finish is required.
Highly Rigid Construction
¨ Widely spaced, rectangular section column
guideways on the Z axis are traditionally
finished by hand scraping to minimize wear,
offer life long accuracy & to accommodate
the powerful headstock/spindle assembly.
¨Grease lubrication is utilized for all axes
ballscrews, & on X & Y linear guides.
Stable, Robust Structures
¨ To support longevity, & maintain high
accuracy for the life of the machine,
parallelism & straightness of the linear
guides is set to within 2 μm during
manufacture. (Full stroke)
Reliable, High Quality
¨Significant ribbing of the bed & column -
designed & optimized by FEM analysis.
¨The massive bed, supported at 6 points
offers total stability - despite the vast
interia forces generated by all axes during
rapid acc/dec.
ES-550V Spindle Specification
Spindle Taper : BT40 Double Face Contact
Spindle Speed : 15,000 min-1
Motor Power : 5.5/7.5kW (10HP)
Max. Torque : 65.1 Nm/1,100 min-1
Matsuura Hi-Tech Spindle
ES-800V & ES-1000V Spindle Specification
Spindle Taper : BT40 Double Face Contact
Spindle Speed : 12,000 min-1
Motor Power : 15/22 kW (30HP)
Max. Torque : 187 Nm/1,120 min-1
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Fast Tool Changer
Reliable High Performance
Fast Set-Up
<Features>
¨Equipped with the Latest High Performance
CPU, Windows XP Professional, Graphical
User Interface, USB-port.
¨Faster Editing & Machine Power On/Off.
¨Reduced the UPS & Battery
Fast Digital Drive
¨The compact, digital technology feed motors generate extremely high levels of acceleration.
This achieves vast reductions of cutting, positioning & non-cutting times.
¨Handy Man II Y provides major saving by
reducing setup, programing, operation and
maintenance times.
¨ “Easy Set-Up”
¨ “Easy Programing”
¨ “Operation Support”
¨ “Easy Maintenance”
* Please refer the special brochure.
¨Being of simple, yet ingenious design, the
patented tool changer is also extremely
reliable, utilising a motor driven cam
mechanism to actuate directly the double
gripper arm.
Handy Man Y
State-of-the-art NC System
¨ When utilizing this software, setting the
required part accuracy level is quick, simple
and user friendly, allowing you to prioritize
precision against speed.
¨ M a tsuura's unique
spindle motor control
technology- AD-TAP,
intelligently
optimizes the torque
V speed
characteristics of the
spindle motor,
depending on the
size of the tap used.
This provides
average reduction of
20% in tapping time.
(Patent Pending)
8 TappedHoles
10TappedHoles
AD-TAPPreviousTapping
¨ After compressing a maximum of 50 blocks
and engaging the 100 Block Look Ahead
function, IZ-1/COMP interpolates & applies
to the B-Spline to the nearest point selected.
Advanced Zee Lag Y
Machining for more Complex, Precision Parts
IZ-1/COMP(Max.5,000 Block Look Ahead + Spline Interpolation)
¨Compensating for any geometric error
between the machining program and actual
machined profile.
IPC AD-TAP
Tool to Tool : 0.9 sec.
Machining for General Parts or Mold & Die
Matsuura G-Tech 840DIs
ES-550V Feedrate
Rapid Traverse (X/Y/Z)
:30/30/30 m/min (1,181/1,181/1,181 ipm)
Feedrate (X/Y/Z)
:30/30/30 m/min (1,181/1,181/1,181 ipm)
ES-800V & ES-1000V Feedrate
Rapid Traverse (X/Y/Z)
:50/50/30 m/min (1,968/1,968/1,181 ipm)
Feedrate (X/Y/Z)
:50/50/30 m/min (1,968/1,968/1,181 ipm)
OPT.
STD.
STD. STD.
STD.
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ES-550V
Twin Pallet, Vertical Machining Center
ES-800V
Twin Pallet, Vertical Machining Center
Travel (X/Y/Z) : 800/550/500 mm
: (31.49/21.65/19.68 in.)
Pallet Size : 860 x 530 mm
: (33.85 x 20.86 in.)
Loading Capacity : 300 kg
: (660 lb.)
Pallet Changing Time : 11 sec.
¨ M a tsuura's acclaimed APC functionality is
achieved by a simple combination of
slideway traverse & rotary arm movement.
This unique design is patented in Japan, the
USA , Korea, Taiwan & 6 European
Countries.
¨For maximum rigidity & sustained clamping
accuracy, pallets are located onto 4
precision taper cones.
¨For absolute safety, the operator is
separated from the set-up station enclosure
by means of a protection cover.
¨ APC control panel is simple & easy to use.
Matsuura's Unique & Patented APC
APC Control Panel
¨ For applications requiring increased levels of productivity, the twin pallet PC2 offers an
extremely compact, efficient & cost effective solution.
Optional Twin Pallet Changer
Travel (X/Y/Z) : 550/410/460 mm
: (21.65/16.14/18.11 in.)
Pallet Size : 600 x 380 mm
: (23.62 x 14.96 in.)
Loading Capacity : 250 kg
: (550 lb.)
Pallet Changing Time : 9 sec.
OPT.
OPT.
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¨For more complex workpieces, an optional
40 tool magazine is available.
ES-800V & ES-1000V Options
ES-550V Option
11
ES-550V Spindle Specification
Spindle Taper : BT40 Double Face Contact
Spindle Speed : 20,000 min-1
Motor Power : 7.5/11kW (15HP)
ES-800V & ES-1000V Spindle Specification
Spindle Taper : BT40 Double Face Contact
Spindle Speed : 20,000 min-1
Motor Power :
Max. Torque : 108.5 Nm/1,320 min-1
Low 11/15kW (20HP)
High 15/18.5kW (25HP)
ES-550V Table Surface
ES-800V & ES-1000V Table Surface
ES-550V PC2 Pallet Surface
OPT.
OPT.
ES-800V PC2 Pallet Surface
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ES-550V Outline
ES-550V Floorplan
ES-800V & ES-1000V Outline
ES-800V & ES-1000V Floorplan
MODEL Width Distance Hight
ES-550V W1 : 1,890 mm D : 2,865 mm H : 2,625 mm
ES-550V PC2 W2 : 2,456 mm D : 2,865 mm H : 2,715 mm(74.4 in.) (112.8 in.) (103.3 in.)
(96.6 in.) (112.8 in.) (106.8 in.)
W1
W2D
H
MODEL Width Distance Hight
ES-800V W1 : 2,600 mm D : 3,578 mm H : 2,820 mm
ES-800V PC2 W2 : 3,553 mm D : 3,738 mm H : 2,970 mm
ES-1000V W3 : 2,900 mm D : 3,578 mm H : 2,820 mm
(102.3 in.) (140.8 in.) (111.0 in.)
(139.8 in.) (141.1 in.) (116.9 in.)
W1
D
H
W2W3
(114.1 in.) (140.8 in.) (111.0 in.)
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TRAVEL
X-axis Travel
Y-axis Travel
Z-axis Travel
TABLE
Working Surface
Loading Capacity
PALLET
Working Surface
Loading Capacity
SPINDLE
Speed Range
Spindle Taper
Bearing Inner Diameter
Bearing Lubrication
Motor Power
Max. Spindle Torque
FEEDRATE
Rapid Traverse & Feedrate (X/Y/Z)
AUTOMATIC TOOL CHANGER
Type of Tool Shank
Type of Retention Knob
Tool Storage Capacity
Max. Tool Diameter
Max. Tool Length
Max. Tool Weight
Method of Tool Selection
Tool Changing Time
POWER SUPPLY
Electrical Power Supply
Compressed Air Supply
MACHINE SIZE
Mass of Machine
Mass of Machine
CONTROL
Control System
ES-550V ES-800V ES-1000V
550 mm (21.65 in.) 800 mm (31.49 in.) 1,020 mm (40.15 in.)
410 mm (16.14 in.) 550 mm (21.65 in.)
460 mm (18.11 in.) 500 mm (19.68 in.)
860 x 400 mm (33.85 x 15.74 in.) 1,150 x 550 mm (45.27 x 21.65 in.)
400 kg (880 lb.) 500 kg (1,100 lb.)
600 x 380 mm (23.6 x 14.9 in.) 860 x 530 mm (33.85 x 20.86 in.)
250 kg (550 lb.) 300 kg (660 lb.)
50 - 15,000 min-1 40 - 12,000 min-1
7/24 taper JIS BT40
Ø70 mm (Ø2.75 in.) Ø80 mm (Ø3.15 in.)
Auto Grease Supply Grease
5.5/7.5 kw (10HP) 15 / 22 kW (30 HP)
65.1 Nm/1,100 min-1 187 Nm/1,120 min-1
30/30/30 m/min 50/50/30 m/min
(1,181.1/1,181.1/1,181.1 ipm) (1,968.5/1,968.5/1,181.1 ipm)
JIS B 6339 tool shank 40T
JIS B 6339 pullstud 40P
30 pcs
96 mm (3.77 in.)
175 mm (6.88 in.) *When the pockets on both sides are empty
300 mm (11.8 in.) 350 mm (13.7 in.)
6 kg (13.2 lb.) 10 kg (22 lb.)
Memory Random Selection, Bidirectional Magazine Rotation
Tool to Tool : 0.9 sec. (Tool weight less than 5kg)
26 kVA 41 kVA
0.54 - 0.93 MPa
3,850 kg (8,500 lb.) 6,000 kg (13,200 lb.)
4,000 kg (8,900 lb.) 7,500 kg (16,600 lb.)
Matsuura G-Tech 840DIs
Standard Accessories
¨ Total Enclosure Guard & Top Side Cover
¨ Magazine Cover
¨ ATC Auto Door (ES-800V & ES-1000V)
¨ Synchronized Tapping Function
¨ AD-TAP Function
¨ IPC Function
¨ Spindle Oil Cooler
¨ Coolant unit (Chip Rear Disposal)
¨ Lubrication Unit
¨ Spindle Overload Protection
¨ 9 Sorts of M-Code Counters
¨ Work Light
¨ Standard Mechanical Tools & Tool Box
¨ Machine Color Paint
¨ Levelling Pads & Bolts
¨ Chip flow (Y-axis Cover & Side Trough)
¨ Coolant Nozzle Unit
¨ Handy Man II Y
CONTROLLED AXES
Controlled Axes 3-axes : X/Y/Z
Simultaneous All-axes Expansion Linear Interpolation, Positioning
PROGRAMMING METHOD
Least Input Increment 0.001mm (0.0001 in.)
Least Command Increment 0.001 mm
Max. Programmable Dimensions ±99999.999 mm (±9999.9999 in.)
Absolute / Incremental Programming G90/91
Decimal Point Input / Computer Type Decimal Point Input
Inch / Metric Selection G20/G21
INTERPOLATION
Positioning G00
Linear Interpolation G01
Circular Interpolation G02/G03 : (CW / CCW)
Helical Interpolation G02/G03 : (CW / CCW)
NANO Interpolation
FEED
Cutting Feed Rate F direct command (mm/min or in./min)
Dwell G04
Handle Feed Manual Pulse Generator : 1 set
0.001/0.01/0.1 mm /1 scale
(0.0001/0.001/0.01 in./1-scale)
Manual Feed Rapid / Jog Feedrate.
Automatic Acc./Dec. Rapid & Cutting Feed : Linear acc./dec.
Rapid Feed Override 0, 1, 25, 50 & 100%
Feed Rate Override 0 - 200%, 10% each
Override Cancel
PART PROGRAM STORAGE & EDIT
Program Memory 0.5MB memory, 1GB HDD Data Strorage
Part Program Editing Delete/Insert/Alt
Background Edit Function
OPERATION & DISPLAY
Operator's Panel Display : 10.4 in. ( LCD Color ) Full Key
Operation : Full Key, 10+2 Soft Key
Run Hour Display
Real Time Graphic Display
I / O FUNCTION & DEVICES
Reader Punch Interface (1,2 ch.) RS-232C
DNC Function Internal HDD(1GB),PCMCIA CARD, Ethernet
DNC Operation, Data Input/Output ATA Flush Card, Compact Flash Card
STM Function
Spindle Function (S Function) S 5 Digits Command
Spindle Speed Override 50 - 120% (Increment 10%)
Tool Function T4 Digits Command
Miscellaneous Function M3 Digits Command
TOOL OFFSET
Tool Offset Number 250 pairs
Tool Length Measurement
Auto Tool Length measurement
COORDINATE SYSTEM
Manual Reference Point Return
Reference Point Return Check G27
Coordinate System Setting G92
Automatic Coordinate System Setting
2nd Reference Point Return G30
Work Coordinate System Setting G54-G59
OPERATION SUPPORT FUNCTION
Label Skip
Single Block
Optional Stop
Optional Block Skip
Dry Run
Machine Lock
Mirror Image
Z-Axis Command Neglect
Feed Hold
Program Restart
Handle Interruption
Measuring Function
PROGRAMMING SUPPORT FUNCTION
Circular Interpolation by Radius R
Canned Cycle G73, G74, G80-G87, G89
Sub Program Calling
Exact Stop Check G09
Exact Stop Mode G61/G64
Programmable Data Input G10
Optional Angle Chamfering/Corner R
Custom Macro
Dynamic Graphic Display
Rigid Tap
Advanced Zee Lag Y
AUTOMATIC SUPPORT FUNCTION
Tool Life Management 250 pairs
SAFETY / MAINTENANCE
Emergency Stop
Over Travel
Stored Stroke Limit1, 2
Self Diagnosis Function
Edit Lock
Stroke Limit Check Before Move
Standard NC SpecificationsStandard Machine Specifications
Matsuura G-Tech 840DIs
