ESABa_Consumable.pdf

8/9/2019 ESABa_Consumable.pdf

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In 1904, Oscar Kjellberg, a Swedishengineer, was working on ships andboilers in Gothenburg, Sweden. He wasnot satisfied with the quality of repair

jobs. His quest for a better technology

led to the invention of the world's firstcovered electrode. And thus, ElektriskaSvetsnings Aktie Bolaget (ESAB) wasborn. Today, ESAB leads the world inproviding welding and cutting solutions.

At ESAB, every problem is anopportunity, every sale start of anenduring relationship. From supplyingwelding equipment to consumables,c u t t i n g m a c h i n e s t o w o r k i n genvironment products, ESAB, today has

established itself as one of the leadingsuppliers of welding, cutting and workingenvironment solutions in the country.ESAB products are now an integralpart of industries like Shipbuilding,Petrochemical, Construction, Transport,Offshore, Energy and Repair andMaintenance.

The ESAB group belongs to the worldrenowned Charter Plc. Group, UK, andemploys around 8000 people of which

more than 600 are engaged in researchand development at centres in Sweden,Holland, UK, Germany, USA, Brazil andIndia.

I n I nd ia , E S A B w as f o r ma l l yincorporated on 10th November 1987,and it has expanded through a number ofacquisitions. The organisation operatesfive manufacturing facilities backed byworld-class R&D.

All the manufacturing units of Esab India

Limited, are ISO 9000 and 14000certified - the only company in India, inthe welding field to receive such anhonour.

A CENTURY OF ESAB INNOVATIONS

2001 First Modular Platform for Welding Equipments

2002 Copper Fee Wire - Aristorod

2005 The Q Set Function


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Index

Welding Consumables

Carbon Steel Electrodes

ESAB Ferrospeed

ESAB Ferroarc

ESAB Ferrospeed plus

ESAB VorticESAB 28

ESAB Vordian

ESAB 46

ESAB Vortex - 1

ESAB Ferroweld 1

ESAB 56

ESAB Ferroweld 2

ESAB 36 H

OK 48.20

ESAB 36 H (Spl)

OK 48.20 (Spl)ESAB 36 H Spl (M)

Gas Welding Fluxes

Gas Welding Fluxes

Pipe Welding Electrodes

Pipeweld 6010 R

Pipeweld 6010 Plus

OK 22.46 P

OK 22.47 P

OK 28.47 P

Pipeweld 6011

Low Alloy ElectrodesOK 48.08

Ok 73.08

OK 74.46

ESAB 8018 B2

OK 76.18 M

OK 76.18 G

OK 76.28

OK 76.28 M

ESAB KV 4

ESAB KV 7

ESAB KV 7M

OK 73.68

OK 73.68 M

ESAB 8016 C2

OK 74.78

OK 74.86

ESAB 8018 - D3

ESAB 98

ESAB 98 G

ESAB 118

ESAB 120

ESAB 130ESAB Ferroweld W

ESAB Ferroweld W2

Stainless Steel Electrodes

OK 61.50

OK 61.30

ESAB 304 B

ESAB 304 B (N)

OK 61.80

ESAB RSSC (M)

ESAB 308 H

OK 63.50OK 63.30

OK 63.35

ESAB 316 KCR

OK 63.80

ESAB 317 LN

OK 67.67

ESAB 309

OK 67.60

ESAB 309 LC

OK 67.70

ESAB 309 MoESAB 309 LMO

OK 67.68

ESAB 309 Cb

OK 67.13

Ok 67.45

ESAB RSW

OK 67.50

OK 68.55

OK 68.10

OK 68.00

ESAB RSQ

ESAB 430

ESAB Armoid 1

ESAB Chromweld G

ESAB Chromweld G (Spl)

GTAW Consumables

OK Tigrod SG

OK Tigrod S2

OK Tigrod S2 (Spl)

OK Tigrod 12.64

OK Tigrod 13.09

OK Tigrod 13.16OK Tigrod 13.17

OK Tigrod 13.23

OK Tigrod 13.28

OK Tigrod 13.32

OK Tigrod 13.37

OK Tigrod 13.38

OK Tigrod 16.10

OK Tigrod 16.30

OK Tigrod 16.35

OK Tigrod 16.53

OK Tigrod 16.54OK Tigrod 16.13

OK Tigrod 16.95

OK Tigrod 1070

OK Tigrod 1100

OK Tigrod 1450

OK Tigrod 4043

OK Tigrod 4047

OK Tigrod 5087

OK Tigrod 5183

OK Tigrod 5356

OK Tigrod 5554OK Tigrod 5556

OK Tigrod 5754

GMAW Consumables

ESAB MW1

OK AristoRod 12.50

Ok Autrod 13.14

OK AristoRod 13.09

OK AristoRod 13.26

OK Autrod 13.16

OK Autrod 13.17

OK Autrod 13.28

OK AristoRod 13.29

OK AristoRod 13.13

OK AristoRod 13.31

OK Autrod 16.10


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OK Autrod 16.11

OK Autrod 16.30

OK Autrod 16.53

OK Autrod 16.75

OK Autrod 16.13

OK Autrod 16.33

OK Autrod 16.43OK Autrod 16.95

OK Autrod 18.01

OK Autrod 1100

OK Autrod 4043

OK Autrod 5356

OK Autrod 5183

OK Autrod 5556

OK Autrod 19.12

OK Autrod 19.30

OK Autrod 19.40

FCAW ConsumablesDual Shield 7100 LH

OK Tubrod 15.00 A

OK Tubrod 15.14A

Dual Shield 7100 Ultra

Dual Shield 8100 W

Dual Shield 7000 A1

Dual Shield 8000 B2

OK Tubrod 15.22

Dual Shield 9000 B3

Dual Shield II 81 K2

Dual Shield T 115

Dual Shield T 110

Dual Shield II 70 Ultra

Dual Shield II 101 TC

Dual Shield B9

Dual Shield T 5

OK Tubrod 15.24

OK Tubrod 15.27

OK Tubrod 14.30 A

Shield-Bright 308 L

Shield-Bright 316 L

Shield-Bright 317 L

Shield-Bright 309 LShield-Bright 309 LMo

Shield-Bright 347

Shield-Bright 308 H

Shield-Bright 410

Shield-Bright 2209

Shield-Bright 312

Shield-Bright 410 Ni Mo

Shield-Bright 308 L Xtra

Shield-Bright 309 L XtraShield-Bright 309 LMo Xtra

Shield-Bright 316 L Xtra

Shield-Bright 347 Xta

Coreshield II

Coreshield 8 Ni 1

Coreweld 70

Coreweld Ultra

Coreweld III Ultra

Arcaloy T - 409 Ti

SAW Wires

OK Autrod 12.08 LOK Autrod 12.22 L

OK Autrod 12.40 L

OK Autrod 12.24 L

OK Autrod 12.33 L

OK Autrod 12.34 L

OK Autrod 13.09 L

OK Autrod 13.12 L

OK Autrod 13.22 L

OK Autrod 13.43

OK Autrod 16.10

OK Autrod 16.30OK Autrod 16.53

OK Autrod 16.11

OK Autrod 16.13

ESAB A 1O K

ESAB SA1 3 K

SAW Wires

OK Flux 10.61 L

OK Flux 10.62

OK Flux 10.62 L

OK Flux 10.71

OK Flux 10.71 L

OK Flux 10.81 L

OK Flux 10.81 LM

OK Flux 10.81 LS

OK Flux 10.81 LS (FG)

OK Flux 10.92L

Strip Cladding Consumables

OK Band / Flux for Stainless Steel

Hard Surfacing Consumables

Wire & Flux Combinations

Consumables for 9% Ni Steels

LNG Tank FabricationGeneral Information

Calculation of Electrode

Consumption

Storage & Handling

Data Sheets Pipewelding

Data Sheets GTAW/GMAW

Data Sheet FCAW

Flux Cored

Arc Welding

Data Sheet SAW

Quick Guide & General InformationQuick Guide & General Information

Consumables Guide for ASTM Steels

Consumables Guide for ASTM Steels


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Welding Consumables

ISO 9000 & ISO 14000


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Carbon Steel Electrodes

ESAB FERROSPEED

A ruti le coated general-purpose electrode for

MMAW

Classification AWS A5.1 : E 6012 IS 814 : ER 4124

DESCRIPTION

ESAB FERROSPEED is one of the most popular andwellknown welding electrodes in India for decades. ESABFERROSPEED is a rutile-coated electrode for weldinggeneral-purpose structures that are not subjected toheavy dynamic loading, and is specially designed forhigher tolerance to less cleaned plates and poor jointfit-ups. Unique balance of arc force and slag fluidity

makes the electrode easily manoeuvrable in all positionsand because of its versatility and economy, has foundwide acceptance for welding mild steel. The weldprovides good penetration and an easily detachableslag. The electrode has high current carrying capacityand produces relatively high strength weld metal.

APPROVALS

BIS, BV, CIB, LRS. Gr.1, MMD, ABS, IRS, DNV

WELDING CURRENT : DC+, AC 70V

ESAB FERROARC


MMAW

Classification AWS A5.1 : E 6013

IS 814 : ER 4211X

DESCRIPTION

ESAB FERROARC is a medium coated general-pur-pose mild steel electrode, which operates on low OCV(50 V) AC in all positions. ESAB FERROARC deliverssmooth and stable welding arc with low spatter andsmoke, excellent slag detachability and smooth weldbead appearance. The weld deposit is of radiographicquality.

APPROVALS

ABS Gr.2, BIS BV Gr.2, DNV Gr.2, IRS Gr.2, LRS Gr.2,MMD, MN Dastur, RDSO E1, CIB, TEIL

WELDING CURRENT: DC+, AC 50V

TYPICAL APPLICATIONS

Ideally suited for structural welding, welding of pipesockets, general welding fabrication, etc.

TYPICAL ALL WELDMETAL PROPERTIES

Chemical Mechanical Properties

Composition (%)

C 0.08 YS 410 N/mm2 Si 0.25 UTS 490 N/mm2

P 0.02 EL 26% Mn 0.40 Impact (CVN) at + 0oC 70J S 0.02

CURRENT RANGE & PACKING DATA

PACKING: Electrodes are packed in cartons and four ofthese cartons are shrink wrapped in a cardboard box.


Chimney, machine building, repair-jobs, shaft reclamation,ship building, steel furniture and frameworks, storage

tanks, bus and truck bodies, cement mills, rolling mills,barge - building etc.



Composition (%)

C 0.085 YS 420 N/mm2 Si 0.20 UTS 490 N/mm2 P 0.02 EL 23% Mn 0.40 Impact (CVN) at + 27oC 70J S 0.02



Size Length Current Range No. of Electrodes in a (mm) (mm) (Amps) Carton Cardboard box

3.15 450 95-125 150 600

4.00 450 125-175 100 400

5.00 450 165-250 65 260

Size Length Current Range No. of Electrodes in a

(mm) (mm) (Amps) Carton Cardboard box

2.50 350 40-100 125 750

3.15 350 95-125 90 540

4.00 450 125-175 60 360

5.00 450 165-260 40 240


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ESAB FERROSPEED PLUS


MMAW

Classification AWS A5.1 : E 6013 IS 814 : ER 4211X

DESCRIPTION

ESAB FERROSPEED PLUS is a medium-heavy coat-ed mild steel welding electrode for all positions, hav-ing good mechanical properties and arc characteristics.ESAB FERROSPEED PLUS operates on low open cir-cuit voltage and its good running characteristics result inexcellent weld finish of radiographic quality. ESAB FER-ROSPEED PLUS is also known for its superior V-down

welding capabilities.

APPROVALS

ABS Gr.2, BIS, BV Gr.2, CIB, DNV Gr.2, IRS Gr.2, LRSGr.2, MMD,PDIL, BHEL, TElL



ESAB FERROSPEED PLUS is recommended inapplications such as bogies and under-frame ofrailway carriages and wagons, chimney, construction

ESAB VORTIC


MMAW

Classification AWS AS.1 : E 6013 IS 814 : ER 4224X

DESCRIPTION

ESAB VORTIC is a medium coated general-purpose

mild steel electrode, especially designed for use invertical and over head positions. This is a rutile coated,fast freezing slag type electrode with excellent slagdetachability even in deep grooves. ESAB VORTIC ischaracterised by superior running characteristic andexceptionally low spatter and finely rippled weld beaddeposit.

APPROVALS

ABS Gr.2, BV Gr.2, BIS, CIB, DNV Gr.2, IRS Gr.2, LRSGr.2, MMD, RDSO A1.

WELDING CURRENT: DC+, AC 5OVTYPICAL APPLICATIONS

ESAB VORTIC is recommended for applications such asbogies and under frames of railway carriages and wag-

ons, boilers and pressure vessels, general engineeringconstructions, pipe welding, sheet metal fabrications,ship construction steel structure and frameworks, tanksand coaches, trucks, bus frames and bodies, etc.



Composition (%)




engineering job, pipe welding, sheet metal fabrication,ship building, steel structures and frame works, truckand bus bodies, tanks, boiler components etc.



Composition (%)





2.50 350 40-100 185 740

3.15 450 100-125 125 500

4.00 450 135-175 90 360

5.00 450 150-260 60 240

6.30 450 195-360 35 140


2.5 350 40-105 190 760

3.15 350 85-135 140 560

3.15 450 85-120 140 560

4.00 350 120-175 85 340

4.00 450 120-160 85 340

5.00 450 160-240 55 220


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ESAB 28

A ruti le coated radiography quali ty electrode for

MMAW

Classification AWS A5.1 : E 6013 IS 814 : ER 4212X

DESCRIPTION

ESAB 28 is a medium heavy rutile coated mild steelelectrode designed for welding of unalloyed structuralsteels in all positions. The electrode gives smooth radio-graphic quality weld with low spatter and smoke. Beadshape is uniform and finely rippled and slag is self re-moval type.

APPROVALS

ABS Gr.2, BIS, BV Gr.2, CIB, DNV Gr.2, TElL, IRS Gr.2,LRS Gr.2, MMD, NPC, PDIL.

WELDING CURRENT: DC (+), AC 50V


It is recommended for welding structures of varyingthickness of MS plates in different type of joints andwelding ordinary grade ship steel as well as structuralsteel of similar strength and composition. Suitable for

ESAB VORDIAN

A ruti le coated high productivi ty electrode for

MMAW

Classification AWS A5.1 : E 6013 IS 814 : ERR 4221X

DESCRIPTION

ESAB VORDIAN is an all position medium heavy rutilecoated mild steel welding electrode of outstanding qual-ity permitting use of low open circuit voltages. Since it

can be touch welded, very little skill is required in ob-taining quality welds. ESAB VORDIAN is extremely suit-able for flat and horizontal-vertical position as well as forvertical and overhead welding. Excellent welding per-formance and mechanical properties with radiographicsoundness is easily achievable. ESAB VORDIAN is alsosuitable for pipe welding jobs.

APPROVALS

ABSGr.2, BIS BV Gr.2, CIB, DNV Gr.2, TElL, IRS Gr.2,LRS Gr.2, MMD, NPC, RDSO C2, BHEL.

WELDING CURRENT: DC(+), AC 50V


ESAB VORDIAN is recommended for applicationssuch as boiler and pressure vessels, bogies and under

frame of railway carriages and wagons, bridges anddam construction, cranes, machine building, plate andsheet metal fabrication, ship construction, framework,tankages, pipes, etc.



Composition (%)

C 0.07 YS 410 N/mm2 Si 0.22 UTS 490 N/mm2 P 0.02 EL 26% Mn 0.42 Impact (CVN) at 0oC 90J S 0.02


PACKING: Electrodes are packed in cartons and four of

these cartons are shrink wrapped in a cardboard box.

welding of pipes, bridges, boilers and pressure vesselsstorage tanks, etc.



Composition (%)





2.50 350 60-85 190 760

3.15 350 85-120 120 480

3.15 450 85-120 120 480

4.00 350 120-175 75 300

4.00 450 120-160 75 300

5.00 450 160-240 50 200


2.50 350 50-105 160 640

3.15 350 85-130 110 440

3.15 450 85-130 110 440

4.00 450 130-180 75 300

5.00 450 160-240 50 200


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ESAB 46


MMAW

Classification AWS A5.1 : E 6013 IS 814 : ERR 4221X

DESCRIPTION

ESAB 46 is a heavy rutile coated electrode of excellentperformance characteristics for welding of mild steel,structural steel, pressure vessels and of quality shipplates. It has very good slag detachability and shinybead appearance. Provides welds of high radiographicsoundness.

APPROVALS

ABS Gr.2, BV Gr.2, CIB, DNV Gr.2, MMD, LRS Gr.2,IRS Gr.2.

ELDING CURRENT: DC+, AC 50V


Boiler and pressure vessels, bogies and under framesof carriages and wagons, cranes, shipbuilding, storagetanks, bridges and dams, machine building, heavystructural work, etc.

ESAB C23S

A rut ile coated general-purpose electrode for MMAW

(High Recovery)

Classification AWS A5.1 : E 7024

IS 814 : ERR 5234KX

DESCRIPTION

ESAB C 23 S is a heavy coated rutile-iron powder

electrode having a deposition ef fi

ciency of 130-140% andis specially designed for very fast welding of unalloyedsteels in downhand position and for standing fillets bycontact welding. It is also widely used in filling of buttwelds. ESAB C 23 S is less sensitive to plate surfaceimpurity and has excellent weld appearance with a self-lifting slag at all speeds. Above all weld deposit is ofradiographic quality.

APPROVALS

BVGr.2, IRSGr2, MMD



Welding of thick plate in shipbuilding, penstock fabri-cation, air-receivers, compressors, boilers, structuralworks, heavy beams and girders etc. This electriode isideal where superior final bead finish coupled with goodradiographic and mechanical properties are required.



Composition (%)






Composition (%)





2.5 350 55-105 150 600

3.15 450 95-130 110 440

4.00 450 140-190 75 280

5.00 450 160-250 40 160


3.15 350 120-150 75 300

4.00 450 180-210 55 220

5.00 450 260-340 30 120


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ESAB FERROWELD 1

A basic coated low-hydrogen electrode for

MMAW

Classification AWS A5.1 : E 7016 IS 814 : EB 5424H

3X

DESCRIPTION

ESAS FERROWELD 1 is a basic coated, hydrogencontrolled electrode for welding mild, medium carbon,low alloy, medium tensile steels, free cutting and dif ficultsteels, and grey cast iron (non-machinable deposits) inall positions, using AC or DC power sources for completeabsence of porosity and cracking. The composition of

the coating ensures high weld metal ductility, very lowhydrogen and absence of other non-metallic inclusions.ESAB FERROWELD 1 allows touch welding anddeposits weld metal of highest radiographic soundness(IIW Black) free fromunder-bead cracking and high notchductility at sub zero temperatures. .

APPROVALS

ASS Gr.3H, BV Gr.3, 3YH, BIS, CIB, DNV Gr.3YH15,IRS 3YH, LRS 3, 3Y, 3H, MMD

WELDING CURRENT : DC+, AC 70V

ESAB 56

A basic coated electrode for MMAW

Classification AWS A5.1 : E 7016 IS 814 : EB 5424H

2X

DESCRIPTION

ESAB 56 is a basic coated, hydrogen controlled all-purpose electrode that can be operated using both DCand AC power sources in all positions. The fairly thincoating provides good accessibility to the joint. ESAB56 has very smooth running performance with low spat-ter, requiring minimum post weld cleaning on account ofits excellent de-slogging properties.

APPROVALS

DNV GR 3YH15, MMD, CIB

WELDING CURRENT: DC +, AC 70V


For welding heavy section of mild and medium tensilesteels that are subjected to dynamic loading. It is in-tended for welding carbon and C-Mn steels. It is alsosuitable for depositing non-machinable weld on CastIron, buffer layer for hard facing, etc.



Composition (%)



PACKING: Electrodes are packed in cartons and fourof these cartons are shrink wrapped in a cardboard box.This electriode is also available in moisture resistantvacuum packed cartons, which can be used without re-drying.


Boiler and pressure vessels, penstock, structureand other components under restrained conditions

and dynamic loading, ship building, steel of doubtfulcomposition, grey cast iron, buffer layer prior to hardfacing etc.



Composition (%)

C 0.07 YS 440 N/mm2 Si 0.55 UTS 540 N/mm2 P 0.02 EL 30% Mn 1.3 Impact (CVN) at -29oC 80J S 0.02




2.50 350 50-100 135 540

3.15 450 85-120 95 380

4.00 450 100-170 60 240

5.00 450 180-250 40 160


2.50 350 60-100 170 680

3.15 350 100-150 100 400

4.00 450 120-210 65 260

5.00 450 200-280 45 180


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ESAB FERROWELD 2

A basic coated low-hydrogen electrode for MMAW

Classification AWS A5.1: E 7018 IS 814 : EB 5424H

3JX

DESCRIPTION

ESAB FERROWElD 2 is a basic coated, hydrogencontrolled iron powder (high metal recovery of minimum110%) electrode for welding mild, medium carbon, lowalloy, medium tensile steels, free cutting and dif ficult toweld steels, grey cast iron (non-machinable deposits)in all positions using AC or DC power sources. Theaddition of iron powder permits higher currents to beused and results in improved arc characteristics. ESAB

FERROWElD 2 allow touch welding and deposit weldmetal of highest radiographic soundness free fromunder-bead cracking and high notch ductility at sub zerotemperatures.

APPROVALS

ABS 3H10 3Y, BIS BV 3YHH, CIB, DNV 3YH10, TElL,IRS Gr.3YH, LRS Gr.3, 3Y 3H, MMD


ESAB 36 H A basic coated electrode for MMAW

Classification AWS A5.1: E 7018 IS 814 : EB 5426H

3JX

DESCRIPTION

ESAB 36H is a heavy basic coated hydrogen controllediron powder electrode designed for welding in allpositions. It gives tough, crack resistant weld on mildand low alloy steels. ESAB 36H deposits good X-ray

quality welds and is ideal for welding rigidly resistantstructures where stress cannot be avoided. ESAB 36His designed to provides high recovery (>115%) with athin easily detachable slag of excellent bead profile.Further has an extremely smooth and stable arc withgood arc striking and re-striking characteristics even atacv down to 60V.

APPROVALS

ABS Gr.3H15, BIS, BV Gr.3YHH, CIB, DNV Gr.3YH15,LRS Gr.3, 3Y, H, MMD, NPC, PDIL, TElL, IRS GR.3YH,BHEL.



ESAB 36H is ideally suited for welding boiler quality andpressure vessel steels and heavy structures as well aspipes, tankages, etc.



Composition (%)

C 0.08 YS 470 N/mm2 Si 0.45 UTS 540 N/mm2 P 0.022 EL 28%

Mn 1.20 Impact (CVN) at -30o

C 100J S 0.022


PACKING: Electrodes are packed in cartons and four

of these cartons are shrink wrapped in a cardboard box.The electrodes are also available in moisture resistantvacuum packed cartons, which can be used withoutredrying.


Boiler and pressure vessels, penstock, structural andother components under restrained conditions and dy-

namic loading, ship building, steel of doubtful composi-tion, grey cast iron, buffer layer prior to hard facing etc.



Composition (%)





2.50 350 80-110 130 520

3.15 450 120-150 90 360

4.00 450 150-190 60 240

5.00 450 180-260 40 160


2.50 350 70-110 140 560

3.15 450 110-140 90 360

4.00 450 140-185 60 240

5.00 450 160-275 40 160


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OK 48.20


Classification AWS A5.1: E 7018 IS 814 : ES 5424H

3JX

DESCRIPTION

OK 48.20 is a heavy basic coated, hydrogen controllediron powder (high metal recovery of approximately117%) electrode with excellent running performanceand bead finish in flat and positional welding. It depositsa tough and crack-resistant weld of high radiographicquality.

APPROVALS

MMD



Boiler and pressure vessels, penstock, structureand other components under restrained conditionsand dynamic loading, ship building, steel of doubtfulcomposition, grey cast iron, buffer layer prior to hardfacing etc.

ESAB 36 H (SPL) A basic coated electrode for MMAW

Classification AWS A5.1: E 7018-1 IS 814 : EB 5626H

3JX

DESCRIPTION

ESAB 36H (SPL) is a basic coated low hydrogen ironpowder electrode for low temperature applications. It isan all position electrode for welding medium tensile andfine grained carbon steels. ESAB 36H (SPL) deposits

weld metal of very low hydrogen content at a depositionef ficiency of 115%. The weld metal is of high radiographicsoundness, providing good mechanical properties andexcellent impact strength at -50°C.

APPROVALS

MMD, NPC, DDIL, CIB, ABSGr, TEIL



ESAB 36H (SPL) is ideal for welding of fine grained

carbon manganese steels and medium tensile steelshaving UTS of 50-58 Kgf/mm2 and is recommended forwelding of pressure vessels, boilers, hortonspheres,

mounded bullets, heavy fabrication work and forpipelines subjected to low temperature.


Chemical Mechanical Properties Composition (%)



PACKING: Electrodes are packed in cartons and fourof these cartons are shrink wrapped in a cardboard box.This electrode are also be made available in moistureresistance vacuum packed cartons, which can be used

without redrying.


2.50 350 80-110 140 560

3.15 450 120-150 90 360

4.00 450 150-190 60 240

5.00 450 180-260 40 160



Composition (%)



PACKING: Electrodes are packed in cartons and fourof these cartons are shrink wrapped in a cardboard box.This electrode are also be made available in moistureresistance vacuum packed cartons, which can be usedwithout redrying.


2.50 350 70-110 140 560

3.15 450 100-150 95 360

4.00 450 130-190 65 260

5.00 450 180-260 40 160


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OK 48.20 (SPL)


Classification AWS A5.1: E 7018

DESCRIPTION

OK 48.20 (SPL) is a heavy basic coated, hydrogen allposition electrode for welding medium tensile & finegrained carbon steels. The electrode gives an extremelysmooth arc, least spatter with good slag detachability.The weldmetal is of highest radiographic soundnesswith good mechanical properties and excellent impactstrength. The electrode gives deposition ef ficiency ofapprox. 115%.


OK 48.20 (Spl) is especially designed for welding ofC-Mn steels such as ASTM A 106 Gr B, pipelines, etc.used for sour gas service.


ESAB 36 H (SPL) M A basic coated moisture resistant electrode for

MMAW

Classification AWS A5.1: E 7018-1 IS 814 : EB 5626H

3JX

DESCRIPTION

ESAB 36H (SPL) M is a heavy basic coated extra lowhydrogen, iron power, moisture resistant electrodedesigned for welding in all positions. It gives tough,crack resistant weld on mild and low steels. ESAB 36 H

(Spl) M deposits good X-ray quality welds and is ideal forwelding rigidly restrained structures where stress cannotbe avoided. ESAB 36H (Spl) M is designed to providehigh recovery (>115%) with a thin easily detachable slagof excellent bead profile. Further, it has an extremelysmooth and stable arc with good arc striking and re-striking characteristics even at OCV down to 70V.


ESAB 36H (Spl) M is designed for welding C-Mn steelsused in boilers, pressure vessels, spheres, storagetanks and piping used for sour gas service.

WELDING CURRENT: DC(+), AC (70V)



Composition (%)


PASSES CORROSION TEST AS PER NACE

STANDARD TM-01-77 and TM-02-84 (of NACE MR

0175 specification).

Guaranteed Stress Value after SSCC Test: 357 MPa

Hardness of the weldmetal: 22 RC max





Composition (%)


PASSES CORROSION TEST AS PER NACE

STANDARD TM-01-077 and TM-02-84 (of NACE MR0175 specification).

Guaranteed Strees Value after SSCC Test: 357 Mpa

Hardness of the weldmetal: 22 RC max


PACKING: Electrodes are packed in cartons and four ofthese cartons are shrink wrapped in a carboard box.


2.50 350 70-110 130 520

3.15 450 100-150 90 360

4.00 450 140-200 60 240

5.00 450 190-270 40 160


2.50 350 80-110 140 560

3.15 450 120-150 90 360

4.00 450 150-190 60 240

5.00 450 180-260 40 160


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ESAB VORTEX -1

Heavy Coated Rutile Type

Classification AWS A5.1 : E6013

DESCRIPTION

ESAB Vortex-1 is a heavy coated rutile type electrodewith excellent slag detachability even in deep grooves.Has superior bead finish and low spatter. Suitable forlow alloy and medium tensile steels, high radiographicquality.

APPROVALS : BIS, ABS, MMD Gr3


Boilers and pressure vessels, shipbuilding and heavystructurals.

WELDING CURRENT: DC+



Composition (%)

C 0.05 YS 400 N/mm2 Mn 0.50 UTS 510 N/mm2 Si 0.23 EL 26% Ni 0.4 Impact (CVN) at -20oC 65J S 0.020 P 0.020


PACKING: Electrodes are packed in cartons and four ofthese cartons are shrink wrapped in a carboard box.

Size Length No. of Electrodes in a

(mm) (mm) PCSCardboard

box 2.50 350 600 1

3.15 450 400 1

4.00 450 240 1

5.00 450 140 1


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Gas Welding Fluxes

Gas Welding Fluxes

DESCRIPTION

ESAB welding and brazing fluxes are well known andare designed to obtain consistent and sound jointsbetween steel, copper, brass, bronze and aluminium.Some of the common applications are found in manu-facturing and repair of automobiles, refrigeration and airconditioning, tool manufacturing and other industries.

ESAB WELDING AND BRAZING FLUXES

Flux Application

ESAB Castox Cast Iron Welding Cast Irons by fusion welding

technique.ESAB Brazotectic Fusion welding of brass, brazing copper

to steel sheets and tubes with SilliconBronze rods. Welding copper alloyswith Nickel Bronze and other Bronzerods. However not suitable for braze -welding cast iron or brazing stellite fortipping of tools.

ESAB Bronzotectic Braze welding cast or mallesable ironand building up worn bearing surfaceswith Manganese Bronze rods andNickel Bronze rods.

ESAB Alotectic Welding Alumium and Aluminiumalloys

AWS A5.31 FBI-A

ESAB Rupatam A For Silver Brazing

AWS A5.31 FB3-F

ESAB Albratectic Brazing Aluminium and Aluminium alloys

AWS A5.31 FBI -A containing 2% Magnesium

REMOVAL OF FLUX RESIDUE:

Alumin ium and Aluminium alloys: Immediatelyafter welding wash the joints in warm water and brush

vigourously. When conditions allow, follow up by a rapiddip in a 5% solution of nitric acid; wash again, using hotwater to assist drying.

Copper and Brass:- Wash in boiling water followedby brushing. Where possible a 2% solution of nitric orsulphuric acid is prefered to help in tifting the glassydeposit, followed by a hot water wash.

Cast Iron:- Residues may be removed easily by achipping hammer or wire brush.

Rupatam A:- Can be easily removed by soaking brazed

components in hot water followed by wire brushing. Indif ficult situations, the work piece should be immersedin 5% to 10% sulphuric acid solution for a period of 2to 5 minutes, followed by hot water rinsing and wirebrushing.

PACKING: ESAB Welding and Brazing Fluxes arepacked in plastic containers and then in cardboard boxtotalling 25kg Net of 500g each.


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C 0.09 YS 410 N/mm2 Si 0.2 UTS 495 N/mm2 Mn 0.35 EL (L=5d) 26% P 0.02 Impact (CVN) at -29oC 40J S 0.02

CURRENT RANGE

PACKING: Available in 20Kg sheet metal cans.



Composition (%)

C 0.10 YS 420 N/mm2 Mn 0.50 UTS 500 N/mm2 P 0.02 EL 27% Si 0.25 Impact (CVN) at -29oC 50J S 0.02


PACKING: Electrodes are packed in cartons and fourof these cartons are shrink wrapped in a cardboard box. Also available in 10kg sheet metal cans.

Pipe Welding Electrodes

PIPEWELD 6010R

Cellulose coated electrode for Pipe Welding

Classification AWS A5.1 : E6010 IS 814: EC 4410 X

DESCRIPTION

PIPEWElD 6010R is high cellulose coated electrodefor welding of pipes. The electrode is designed toprovide deep and complete penetration and the weldbead obtained is smooth with a thin, fast freezing easilyremovable slag, giving x-ray quality weld metal.

APPROVALS: PDll, TElL, NPC.

WELDING CURRENT: DC +TYPICAL APPLICATIONS

PIPEWElD 6010R is designed for site welding ofcarbon steel pipes and pipelines in all positions usingconventional techniques particularly for root run. It canbe used where stringent NDT requirement and testingcodes are involved.

Pipeweld 6010 Plus

Cellulose coated electrode for Pipe Welding

Classification : AWS A5.1 : E6010

DESCRIPTION

Cellulosic - coated electrode designed for welding ofpipes and pipelines in all positions using conventionaland stovepipe techniques with AC or DC.

APPROVALS: ABS Gr3, LR Gr3.

WELDING CURRENT: AC, DC +


2.50 350 50-80 200 800

3.15 350 90-130 130 520

4.00 350 110-160 80 320

Size (mm)

Length(mm)

Current Range(Amps)

2.50 350 50-70

3.15 350 65-1204.00 350 90-180

5.00 350 150-240


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Composition (%)

C 0.105 YS 476 N/mm2 Si 0.14 UTS 544 N/mm2 Mn 0.45 EL 24% P 0.03 Impact (CVN) at -20oC 60J S 0.03

Ni 0.425Mo 0.30

CURRENT RANGE


OK 22.46 P

Classification Electrode AWS A5.5 : E7010-G

DESCRIPTION

Cellulosic - coated electrode designed for sitewelding ofpipe and pipelines API 5L X52 and X56 in all positionsusing conventional stovepipe techniques, DC only.

APPROVALS: BV Gr 3, 3Y; LR Gr 3, 3Y.

WELDING CURRENT: DC +

Size(mm)

Length

(mm)

Current Range

(Amps)

3.20 350 65-120

4.00 350 90-180

5.00 350 150-240

Size

(mm)

Length

(mm)

Current Range

(Amps)3.20 350 65-120

4.00 350 90-180

5.00 350 150-240



Composition (%)

C 0.085 YS 513 N/mm2 Si 0.175 UTS 600 N/mm2 Mn 0.055 EL 24% P 0.03 Impact (CVN) at -30oC 70J S 0.03

Cr 0.05Ni 0.75Mo 0.375V 0.05

CURRENT RANGE


OK 22.47 P

Classification Electrode AWS A5.5 : E8010-G

DESCRIPTION

Cellulosic-coated electrode designed for sitewelding ofpipe and pipelines API 5L X60 and X70 in all positionsusing conventioneal stovepipe techniques, DC only.

APPROVALS: LR Gr 3, 3Y.



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Composition (%)

C 0.06 YS 490 N/mm2 Mn 1.05 UTS 580 N/mm2 S 0.02 EL 28% Si 0.35 Impact (CVN) at - 50oC 50J Ni 0.5 P 0.02 Cu 0.45


PACKING: Electrodes are packed in cartons and fourof these cartons are shrink wrapped in a cardboard box.This electrode can also be made available in moistureresistance vacuum packed cartons, which can be used

without redrying.

Low Alloy Electrodes

OK 48.08

A low al loy, low hydrogen electrode for MMAW

Classification AWS A5.5: E 7018-G IS1395: E49B-G126Fe

DESCRIPTION

OK 48.08 is a basic coated Ni alloyed low hydrogen elec-trode for low temperature applications down to - 51°C. Itis an all position electrode for welding medium tensile &fine grained carbon steels with AC and DC power sup-ply. The electrode gives an extremely smooth arc, leastspatter with good slag detachability. Weld metal is ofhighest radiographic soundness with good mechanicalproperties and excellent impact strength. The electrode

gives deposition ef ficiency of approx. 115%.



OK 48.08 is especially designed for the welding of lowalloy steels such as steels containing up to 1% Nickeland also for structures to withstand low temperatures.

OK 73.08


Classification AWS A5.5: E 8018 G

IS: 1395:E55B-G1Ni26

DESCRIPTION

OK 73.08 is a Ni-Cu co alloyed low hydrogen basiccoated electrode which deposits a weld metal with goodcorrosion resistance to sea water and flue gases, for

the welding of weather proof steel and for ships hullstructural steel. The weld metal has excellent mechanicalproperties and good low temperature toughness.

Approval: - DNA(IN), RDSO E2



Designed for welding of weather proof steel, ship’s hull,ice - breaker and similar applications.



Composition (%)

C 0.06 YS 430 N/mm2 Mn 1.25 UTS 520 N/mm2 S 0.015 EL 28% Si 0.2 Impact (CVN) at - 51oC 125J Ni 1.00 P 0.02 Cr 0.03


PACKING: Electrodes are packed in cartons and fourof these cartons are shrink wrapped in a cardboard box.This electrode can also be made available in moistureresistance vacuum packed cartons, which can be usedwithout redrying.


2.50 350 75-110 130 520

3.15 450 105-150 90 350 4.00 450 140-200 60 240

5.00 450 190-270 40 160


2.50 350 75-110 130 520

3.15 450 105-150 90 360

4.00 450 140-200 60 240

5.00 450 190-270 40 160


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A387 -2, 12; A213-T2, T11, T12;A335-P2, P11, P12 and

German steels 13 Cr Mo 44,15 Cr Mo 5 etc.


Chemical Mechanical Hot Tensile

Composit ion (%) Properties Properties

C 0.07 YS 520 N/mm2 100oC 480 N/mm2 Mn 0.60 UTS 610 N/mm2 200oC 465 N/mm2 Si 0.5 EL 24% 300oC 450 N/mm2

P 0.020 400oC 420 N/mm2

Mo 0.55 500oC 360 N/mm2 Cr 1.3 S 0.018

* Annealed 2H at 700OC, furnace cooled.





Composi tion (%) Properties Properties


Mo 0.55S 0.018

P 0.020



OK 74.46


Classification AWS A5.5: E7018-A 1 IS 1395: E49B-A 1-26Fe

DESCRIPTION

OK 74.46 is a low alloy, low hydrogen electrode deposit-ing a ductile and creep-resistant 0.5% Mo steel depositfor welding of Carbon-Molybdenum creep resistant pres-sure vessel steel. The specially designed slag systemallows excellent running in all positions with minimumamount of spatter. OK 74.46 deposits a weld metal withgood crack and creep resistance to temperature upto525°C. The weld deposit is of radiographic quality.

APPROVALS: PDlL, IBR, NPC, TEIL.



OK 74.46 is especially designed for the welding of 0.5%Mo and similar creep resistant steels. It is extensivelyused in high temperature pipelines, boiler tubes andplates where high creep resistance is a pre-requisite.

OK 76.18 A basic AC/DC low al loy electrode for MMAW

Classification AWS A5.5: E 8018-B2

IS 1395: E 55B-B226Fe

DESCRIPTION

OK 76.18 is a basic coated, hydrogen-controlledelectrode; iron powder type used for welding creepresistant steels of 1.25% Chromium, 0.5% Molybdenumtype. The slag system design is such that the electrodewelds with a quite, stable arc and gives a minimumamount of spatter and a weld bead that is smoothand even. OK 76.18 welds without short-circuitingand deposits a weldmetal resistant to both crackingand porosity. Root runs can be made easily with theelectrode. The weldmetal is resistant to scaling upto775°C. The weld deposit is of radiographic quality.

APPROVALS: PDlL, IBR, NPC, TEIL.



OK 76.18 is specially used to the welding of 1.25 Cr0.5 Mo and similar creep resistant steels which find ex-tensive use in high temperature components of powerplants, boilers, oil-refineries, petrochemical plants etc.Use for steels of the type ASTM A 182-F2, F11, F12;



2.50 350 75-110 135 540

3.15 450 105-150 95 380

4.00 450 140-200 60 240 5.00 450 190-270 35 140


2.50 350 70-110 130 520

3.15 450 90-150 95 380

3.15 350 80 - 130 95 380

4.00 450 130-190 60 240

4.00 350 110-170 60 240

5.00 450 150-260 35 140


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ers etc. Steels of the type ASTM A 182-F2, F11 , F12, A387 -2, 11, 12, A213-T2, T11, T12, A335- P2, P11, P12and German steels 13 Cr Mo 44, 15 Cr Mo 5 etc.



Composition (%)

C 0.03 YS 450 N/mm2 Mn 0.60 UTS 540 N/mm2 Si 0.4 EL 24% Mo 0.55

Cr 1.25 S 0.02 P 0.02



OK 76.18 M

A basic AC/DC low alloy electrode for MMAW

Classification AWS A5.5: E 7018-B2L IS 1395: E 49 BB 2 L 26 Fe

DESCRIPTION

OK 76.18 M is a basic coated, low carbon, hydrogencontrolled iron powder type electrode used for weldingcreep resistant steels of 1.25% Chromium, 0.5%Molybdenum type. The slag system design is such thatthe electrode welds with a quite, stable arc and givesa minimum amount of spatter and a weld bead that issmooth and even. OK 76.18 M welds without short-circuiting and deposits a weld metal resistant to both

cracking and porosity. Root runs can be made easilywith the electrode. The weldmetal is resistant to scalingupto 575°C and of radiographic quality.

WELDING CURRENT: DC (+), AC 50V

APPLICATION

OK 76.18 M is specially used to the welding of 1.25 Cr0.5 Mo and similar creep resistant steels which find ex-tensive use in high temperature components of powerplants, boilers, oil- refineries, petrochemical plants, boil-


2.50 350 70-110 130 520

3.15 450 90-150 95 380

4.00 450 130-190 60 240

5.00 450 150-260 35 140


PACKING: Electrodes are packed in cartons and fourof these cartons are shrink wrapped in a cardboard box.Vacuum packed cartons also are available.

ESAB 8018 - B2

A low hydrogen basic electrode for welding 1.25 Cr,

0.5 Mo - Creep Resistant Steel

Classification AWS/A 5.5 E 8018 - B2

DESCRIPTION

ESAB 8018 - B2 electrode is a basic low hydrogenelectrode for welding creep resisting steels of the 1.25Cr - 0.5 Mo types, such as SA 387 Grade 11/A 335

P11. The weld metal has extra low impurity level, andis designed for low temperature impact toughness downto - 18OC.

WELDING CURRENT: DC (+)



C 0.052 UTS 643 N/mm2 Mn 0.49 UTS 574 N/mm2 Si 0.141 EL 22%

S 0.009 CVN Impact Toughness at - 18O

C, 100JP 0.018 Hardness : Vickers H30:280Cr 1.17 Diffusible Hydrogen : 4.5 ml/100gMo 0.55



2.50 350 70-100 130 520

3.15 450 90-150 95 380

4.00 450 130-190 60 240

5.00 450 150-260 35 140


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Composition (%)

C 0.07 YS 500 N/mm2 Mn 0.5 UTS 580 N/mm2 Si 0.25 EL 22% Cr 1.05

Mo 0.50S 0.02P 0.02V 0.30



OK 76.18G

A Rut ile AC/DC low al loy electrode For MMAW

Classification AWS A5.5: E 8013-G IS 1395: E55RG124

DESCRIPTION

OK 76.18G is a rutile-coated electrode depositing a 1.0Cr/0.45 Mo/0.25 V type low alloy deposit for high tem-perature service up to 550°C. OK 76.18G is speciallydesigned for joining plant piping and are of radiographicquality.

WELDING CURRENT: DC +, AC 70 V

TYPICAL APPLICATION

OK 76.18G are suitable for low alloy steel boiler andpiping applications that are operated at elevated tem-peratures of up to 550OC. OK 76.18G it can also usedfor fabrication of boiler heads and spares of similar com-position that find usage at petro-chemicals, refineries,thermal power plants etc.


2.50 350 75-110 130 520

3.15 450 105-150 90 360

4.00 450 140-200 60 240

5.00 450 190-270 40 160



Composit ion (%) Properties Properties*


P 0.018 600oC 360 N/mm2

S 0.018 500oC 360 N/mm2 Cr 2.30 Mo 1.00

* Annealed 1 H at 700°C, furnace cooled.



OK 76.28 A basic AC/DC low alloy electrode for MMAW of 2.25

Cr, 1 Mo type steels


IS 1395: 63 BB 3 26 Fe

DESCRIPTION

OK 76.28 is a basic, medium-heavy coated, hydrogencontrolled iron powder type, all position electrode de-positing a weldmet of the type 2.25% Cr, 1 % Mo steels

suitable for welding of similar Cr-Mo steels. The slagsystem design allows excellent stable arc character-istics in all positions with minimum spatter providingsmooth and even bead. The weldmetal provides scalingresistance upto 600°C and is radiographically sound.

APPROVALS: PDlL, CIB, NPC, TEIL.

WELDING CURRENT: DC:(+), AC 65V


OK 76.28 finds extensive use in fabrication of low alloysteel boilers and piping operating at temperature upto600°C in oil refineries, thermal and chemical plants, pre-heater, super heaters, steam boilers and especially forhydro-crackers. Used for welding creep resistant steelsof 2.25 Cr 1 Mo type similar to ASTM A335 Gr P22 orequivalent.


2.50 350 70-110 130 520

3.15 450 90-150 95 380

3.15 350 80-130 95 380

4.00 450 130-190 60 240

4.00 350 110-170 60 240

5.00 450 150-260 35 140


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Composition (%)

C 0.06 YS 490 N/mm2 Mn 0.80 UTS 575 N/mm2 Si 0.30 EL 25%

Cr 5.60Mo 0.60S 0.018P 0.018





Composition (%)

C 0.03 YS 600 N/mm2 Mn 0.8 UTS 490 N/mm2 Si 0.45 EL 23% P 0.018

S 0.018Cr 2.25Mo 1.00


PACKING: Electrodes are packed in cartons and fourof these cartons are shrink wrapped in a cardboard box.This electrode can also be made available in moistureresistant vacuum packed cartons which can be usedwithout redrying.

OK 76.28 M

A basic AC/DC low alloy electrode for MMAW of 2.25

Cr, 1 Mo type steels


DESCRIPTION

OK 76.28 M is a basic, medium-heavy coated,hydrogen controlled low carbon, iron powder type,all position electrode depositing a weldmetal of thetype 2.25% Cr, 1% Mo steels suitable for welding ofsimilar Cr-Mo steels. The slag system design allowsexcellent stable arc characteristics in all positions withminimum spatter providing smooth and even bead. Theweldmetal provides scaling resistance upto 600OC and

is radiographically sound.



OK 76.28 M finds extensive use in fabrication of lowalloy steel boilers and piping operating at temperatureupto 600°C in oil refineries, thermal and chemical plants,preheater, super heaters, steam boilers and especiallyfor hydro-crackers used for welding creep resistantsteels of 2.25 Cr-1 Mo type similar to ASTM A 335 GrP22 or equivalent.


2.50 350 70-110 130 520

3.15 450 90-150 95 380 4.00 450 130-190 60 240

5.00 450 150-260 35 140

ESAB KV4

A basic coated low hydrogen electrode for welding

5 Cr-O.5 Mo steels


IS 1395: E 55 B-B 620

DESCRIPTION

ESAB KV4 is a basic coated all positional electrodeused for welding of creep resistant, Cr-Mo bearingsteel. Deposited metal is highly resistant to heat andcorrosion. The design of the slag system and the goodarc characteristics allow maximum welder appeal withthe arc stable in all positions, spatter to a minimum anda weld bead that is smooth and even. Weld deposit is ofradiographic quality.

WELDING CURRENT: DC+


ESAB KV4 is designed for welding 5 Cr /0.5 Mo orequivalent steels used for elevated temperature service.

It finds extensive use in the chemical and petrochemicalindustries, oil industries where it has to resist corrosionand hydrogen attack at high temperatures. It is alsoused for welding parts of aircraft made out of SAE 4130steels, heat treatable steels etc.


2.50 350 65-95 135 540

3.15 350 75-130 95 380

4.00 350 115-165 60 240

5.00 450 180-240 45 180


24/165


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alloy type is also noted for its good corrosion resistanceto sea water and sulphuric acid fumes.



Composition (%)

C 0.08 YS 490 N/mm2 Mn 1.0 UTS 610 N/mm2 Si 0.45 EL (L=5d) 22%

Ni 2.7 Impact (CVN) at - 60oC 40JS 0.02P 0.019



OK 73.68

A basic coated 2.5% Ni alloyed electrode for weld-

ing low alloy steels

Classification AWS A5.5: E 8018-C1

IS 1395: E55B-C 129Fe

DESCRIPTION

OK 73.68 is a medium coated, hydrogen controlled, Nibased electrode specially designed for welding Ni alloysteels used for high ductility, toughness and resistanceto the embrittlement effects of sub-zero temperatures.The weld deposit contains 2.5% Ni which imparts goodresistance to brittle fracture down to -60°C. The weld-metal is so designed to give good low temperature prop-

erties even when welded vertically up. OK 73.68 posse-ses excellent operating characteristics for its class andcan be operated in both AC and DC.

WELDING CURRENT: DC+, AC 70V(min)


OK 73.68 is widely used for welding structures in lowalloy steels, which must have good resistance to brittlefracture at temperatures down to - 60°C. This particular



2.50 350 70-110 140 560

3.15 450 95-130 95 380

4.00 450 130-170 60 220

5.00 450 180-250 35 140



Composition (%)

C 0.08 YS 490 N/mm2 Mn 1.0 UTS 610 N/mm2 Cr 0.02 EL 22% P 0.02 Impact (CVN) at - 60oC 40J

Ni 2.7Si 0.45S 0.02



OK 73.68M A basic coated 2.5% Ni alloyed electrode for HSLA

steels


DESCRIPTION

OK 73.68M is a medium coated, hydrogen controlled,Ni based electrode yielding 2.5% Ni in the weld deposit,ideally suiting welding of fine grain steels and Ni steelsespecially for service temperature down to -60°C. Theweld provides excellent strength combined with notch

toughness at sub zero temperatures. OK 73.68M issuperior in its class and can be operated on both ACand DC with excellent results.



OK 73.68M is primarily designed for welding structuresof low alloy steel applications including storage tanks,pressure vessels, containers and piping of liquified gaseslike propane, butane and ammonia. This particular alloytype is also noted for its good corrosion resistance to

seawater and sulphuric acid fumes.


2.50 350 70-110 135 520

3.15 450 95-130 95 380

4.00 450 130-170 60 220

5.00 450 180-250 35 140


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Composition (%)

C 0.06 YS 510 N/mm2 Mn 1.10 UTS 600 N/mm2 Si 0.25 EL 26% S 0.02 Impact 9CVN) at - 80oC 60J

P 0.018 - 101oC 50J Ni 3.35


PACKING: Electrodes are packed in cardboard cartonsand four of these cartons are shrink wrapped in acardboard box. The electrode can also be made availablein moisture resistance vacuum packed cartons, whichcan be used without redrying.

OX 540E, OX 542E, OX 602, OX 702, OX 802, and

VSS-T1 steels and similar steel compositions.



Composition (%)

C 0.08 YS 530 N/mm2 S 0.20 UTS 640 N/mm2 Si 0.6 EL 22%

Mn 1.5 Impact (CVN) at - 50oC 40JP 0.02Mo 0.35



ESAB 8016 C2

A basic coated 3.5% Ni alloyed electrode for HSLA

steels


DESCRIPTION

ESAB 8016 - C2 is a medium coated, hydrogen con-trolled all position electrode specially designed for weld-ing nickel alloy steels. The electrode deposits a 3.5% Niweld deposit which has a high tensile strength, ductilityand resistance to low temperature embrittlement downto 101OC. The weldmetal is of radiographic quality.



For welding 3 - 3.75% Ni steels like LPG / Ethane tank-age, chemical tanks, etc. Also used for fabrication ofcomponents used in low temperature service, refinery,pressure vessels, valves, etc.

OK 74.78 A basic coated low hydrogen electrode for Welding

HSLA steels with good notch toughness

Classification AWS A 5.5: E 9018-D1

IS 1395: E 63B-D126J

DESCRIPTION

OK 74.78 is a basic coated low hydrogen electrode forwelding high tensile steel with good notch toughnessdown to -50°C. OK 74.78 is therefore suitable for weld-ing mild and low alloy steels for structures working at

low temperatures, OK 74.78 is suitable for HSLA steelswhen preheating cannot be applied due to its very lowhydrogen content. The risk of grain boundary crackingis very low when welding with OK 74.78.

APPROVAL: RDSO C2



The good notch toughness makes OK 74.78 suitablefor enclosed joint welding of rail and for cladding on rail

especially when a hardness of about 250 HV is desired.OK 74.78 are therefore highly suitable for weldingof ‘CONCOR’ wagon type applications of the IndianRailways. OK 74.78 are also suitable for following hightensile steels: DOMEX 400 TE, 450 & 480, FAMA 35,



3.15 450 90-125 90 360

4.00 450 120-180 60 240

5.00 450 160-240 40 160


2.50 350 70-110 130 520

3.15 450 90-150 95 380

4.00 450 130-190 60 240 5.00 450 150-260 35 140


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OK 74.86

A low hydrogen electrode for welding high Strength-

Mn-Mo Steel

Classification EN 757 E 62 4 Z B T 32 H5

AWSA 5.5 : E100 18 - D2

DESCRIPTION

A basic coated electrode for steels and castings de-manding 690 N/mm2. Excellent weldability and radiog-raphy quality welding.

WELDING CURRENT: DC+, AC



Composition (%)

C 0.075 YS 610 N/mm2 Si 0.525 UTS 690 N/mm2 Mn 1.825 EL 16% P 0.025 Impact (CVN) at - 51oC 30J

S 0.020Cr 0.10Ni 0.225Mo 0.35V 0.05Cu 0.10

Size (mm)

Length

(mm)

Current Range

(Amps)

2.50 350 75-100 3.20 450 110-140

4.00 450 150-190

5.00 450 190-260



of these cartons are shrink wrapped in a cardboardbox. Electrodes are packed in vacuum pack also areavailable.

ESAB 8018 - D3

A low hydrogen basic coated electrode for Mn-Mo

Steel

Classification AWS A5.5: E 8018-D3

DESCRIPTION

An electrode for welding Mn-Mo steels of similar com-position. The electrode is designed for all position weld-ing and has excellent radiographic properties.




C 0.09 UTS 610 N/mm2 Mn 1.4 YS 500 N/mm2 Si 0.65 EL 26% P 0.018 Impact (CVN) at - 51oC 40J S 0.018

Mo 0.55 Ni 0.01



2.50 350 70-110 130 520

3.15 450 90-150 95 380

4.00 450 130-190 60 240

5.00 450 150-260 35 140


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Cr 0.15 Impact (CVN) at - 51oC 50JNi 1.60Mo 0.25P 0.02S 0.015





Composition (%)

C 0.05 YS 580 N/mm2 Mn 1.00 UTS 690 N/mm2 Si 0.4 EL 26% Ni 1.5 Impact (CVN) at - 51oC 47J

Mo 0.30S 0.02P 0.02

Cr 0.1 V 0.01



ESAB 98

A low alloy electrode for welding high tensi le low

alloy steels

Classification AWS A5.5: E 9018-M

IS 1395: E63B-M 126Fe

DESCRIPTION

ESAB 98 is a heavy coated, hydrogen controlled, ironpowder type electrode for welding high tensile, low al-loy steels depositing x-ray quality, crack resistant welds.The addition of iron powder permits higher currentsto be used and results in improved arc characteristicscoupled with higher metal recovery. The current charac-teristics are smooth with excellent operability in all posi-

tions and excellent slag removal.


APPLICATIONS

ESAB 98 finds extensive use in pressure vessels,piping, penstock, earth moving equipment, machineryparts, automobile parts, chemical plants where low alloyNi-CrMo steels are used. Suitable for N-A-XTRA 55 andN-AXTRA 60 steels.


2.50 350 60-100 130 520

3.15 450 90-125 90 360

4.00 450 120-180 60 240

5.00 450 160-240 40 160

ESAB 98 G A low alloy Electrode for welding High tensi le low

alloy steel.

Classification AWS A5.5: E 9018G

IS 1395 : E63B-G129 Fe

DESCRIPTION

ESAB 98 G is a heavy coated, hydrogen controlled, ironpowder type electrode for welding high tensile, low al-loy steels depositing x-ray quality, crack resistant welds.

The addition of iron powder permits higher current to beused and result in improved arc characteristics coupledwith higher metal recovery. The current characteristicsare smooth with excellent operability in all position andexcellent slag removal.


APPLICATIONS

ESAB 98 G finds extensive use in pressure vessels andpressure part welding, chemical plants where low alloyNi, Cr, Mo steels is used. Other applications are piping,

penstock, automobile parts, earth moving equipmentetc.


3.15 450 90-125 90 360

4.00 450 120-180 60 240

5.00 450 160-240 40 160


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Composition (%)


Ni 2.00 Impact (CVN) at - 51oC 65JMo 0.40Cr 0.1S 0.018P 0.018

V 0.015



ESAB 118

A low hydrogen, low alloy electrode for welding low

alloy, high strength st ructural steels

Classification AWS A5.5: E 11018-M

IS 1395: E76B-M 326Fe

DESCRIPTION

ESAB 118 is an extra low-hydrogen controlled, low-al-loy high tensile steel electrode suitable for welding fullykilled fine grained steel giving a tough weldmetal withoutthe risk of temper brittleness. The all position electrodehas excellent arc and current carrying characteristics,with an easily removable slag and excellent bead finishcontributing to its immense welder appeal.

WELDING CURRENT: DC, AC 70V

APPLICATIONS

ESAB 118 is widely used for welding of low alloy highstrength structural steels including quenched andtempered steels such as USS T1 , heat treated finegrained steels like N-A-XTRA 70, HY80 and ASTM A517 grade F generally used for penstock, earth movingequipment and other heavy steel fabrications.


2.50 350 60-100 130 520

3.15 450 90-125 90 360

4.00 450 120-180 60 240

5.00 450 160-240 40 160



C 0.06 YS 790 N/mm2 Mn 2.00 UTS 860 N/mm2 Si 0.50 EL 22% Mo 0.25 Impact (CVN) at - 51oC 60J

S 0.018Ni 3.1Cr 1.00V 0.02P 0.018

APPLICATIONS

ESAB 120 is meant for the welding of very high ten-siles.



of these cartons are shrink wrapped in a cardboard box.This electrode can also be made available in moistureresistance vacuum packed cartons, which can be usedwithout redrying.

ESAB 120 A low hydrogen, low alloy electrode for welding low

alloy, high strength st ructural steels

Classification AWS A5.5: E 12018-M IS 1395: E83 B-M 426Fe

DESCRIPTION

ESAB 120 is all positional low hydrogen electrode de-signed to give a tough weld metal avoiding risk of tem-per brittleness. The excellent operation in all positionswith smooth arc, very little spatter, easily detachable

slag, a final weld appearance that is smooth and finerippled makes ESAB 120 highly popular among weldersamong these class of electrodes. The final weldmetalpossess very low level of hydrogen (less than 3ml/100gof weldmetal) and is radiographically sound.

WELDING CURRENT: DC, AC 70V

TYPICAL APPLICATION

Used for steels with a yield point of upto 740 N/mm2. Theelectrode is intended for welding low alloy high strengthstructural steel including quenched and tempered steels

such as HY 80, N-A-XTRA70, USS T1 grades etc. Usedfor components of penstock, earth moving equipmentand other steel fabrications made of high tensile steels.


3.15 450 90-125 90 360

4.00 450 120-180 60 240

5.00 450 160-240 40 160


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Composition (%)


Cr 0.20 Impact (CVN) at - 20oC 45JNi 0.3S 0.02P 0.02Cu 0.40V 0.04


PACKING: Electrodes are packed in cartons and fourof these cartons are shrink wrapped in a cardboard box.Vacuum packed electrodes, which do not need redrying

before use, also are available.

FERROWELD W A basic low al loy electrode for weathering steels

Classification AWS A5.5: E 7018-W1

DESCRIPTION

ESAB Ferroweld W is medium coated hydrogen con-trolled basic type all positional electrode with excellentstriking and re-striking properties, easily detachableslag. The electrode deposits and smooth flat bead offine ripples.


TYPICAL APPLICATIONS:

ESAB Ferroweld W is designed for the welding of hightensile steels, Steels of Similar composition havinggreater resistance to atmospheric corrosion as com-pared to normal steels. ESAB Ferroweld W is speciallyrecommended for weathering steels like CORTEN A &B and their equivalents.


2.50 350 70-110 140 560

3.15 450 90-150 90 360

4.00 450 130-190 60 240

5.00 450 150-260 40 160



Composition (%)


Mo 0.50 Impact (CVN) at - 27oC 90JS 0.025 0oC 60JNi 2.80Cr 0.90V 0.05P 0.025



ESAB 130

A low hydrogen, low al loy electrode for welding low

alloy, high strength s tructural steels

Classification AWS A5.5: E 13018-G BS 611 HJ IS 1395 E838 B-G 129FeDESCRIPTION

ESAB 130 is an all position low hydrogen electrode de-signed to deposit high strength as well as highly duc-tile and tough weld metal for welding of fully killed highstrength steels. The electrode deposits finely rippledweldbead which is of radiographically quality. The weld-metal is also low in diffusible hydrogen.


Recommended for welding very high strength steels likeXABO-90, penstocks, earthmoving equipment, castingrepair, etc.


(mm) (mm) (Amps) Carton Cardboard box 3.15 450 90-125 90 360

4.00 450 120-180 60 240

5.00 450 160-240 40 160


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Composition (%)


Cr 0.55 Impact (CVN) at - 20oC 45JNi 0.6S 0.02P 0.02Cu 0.50


PACKING: Electrodes are packed in cartons and fourof these cartons are shrink wrapped in a cardboard box.Vacuum packed electrodes, which do not need redryingbefore use, also are available.

ESAB FERROWELD W2

A basic low al loy electrode for weathering steels

Classification AWS A5.5: E 8018-W2

DESCRIPTION

ESAB Ferroweld W2 is medium coated hydrogen con-trolled basic type all positional electrode with excellentstriking and re-striking properties, easily detachableslag. The electrode deposits a smooth flat bead of fineripples.


TYPICAL APPLICATIONS:

ESAB Ferroweld W2 is designed for the welding ofhigh tensile steels, Steels of Similar compositionhaving greater resistance to atmospheric corrosionas compared to normal steels. ESAB Ferroweld W2is specially recommended for weathering steels likeCORTEN A & B and their equivalents.


2.50 350 70-110 130 520

3.15 450 90-150 90 360

4.00 450 130-190 60 240

5.00 450 150-260 40 160


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308, Werkstoff Nr: 1.4306, 1.4301, 1.4541, Swedishsteels SS 2352, 2333 having a very low carbon content,BS: En 58, 58A, 58E grades. Widely used in industrieslike food and beverage, chemicals, etc.



C 0.025 YS 570 N/mm2 Mn 0.90 UTS 450 N/mm2 Cr 19.50 EL 42%

P 0.020 Ferrite Content FN 3-8

Ni 10.00Si 0.70S 0.015


PACKING: Electrodes are packed in heat sealed plasticcartons and five of these cartons are shrink wrapped ina Cardboard box. Also available in ready to use vacuumpack cartons.

impellers and shafts, valve seats and chemical plantsand certain grades of armour steels that are dif ficult toweld otherwise.



Composition (%)

C 0.06 YS 440 N/mm2 Mn 0.90 UTS 600 N/mm2 Cr 19.00 EL 40% Ni 10.00 Ferrite Content FN 4-10

Si 0.70S 0.015P 0.020


PACKING: Electrodes are packed in heat sealed plasticcartons and five of these cartons are shrink wrapped ina card board box. Also available in ready to use vacuumpack cartons.

Stainless Steel Electrodes

OK 61.50

A low carbon 19/9 stainless steel electrode

Classification AWS A5.4: E 308-16 IS5206: E 19.9 R26

DESCRIPTION

OK 61.50 is an AC/DC rutile coated stainless steel elec-trode with unique low moisture absorption coating whichdeposits low carbon 19Cr, 10Ni type metal. The uniqueflux coating allows easy striking and restriking and iscompletely free from short-circuiting during welding.The arc is stable, very smooth, negligible spatter, andgives welds with a self-releasing slag cover that is finelyrippled and shiny.

APPROVALS: PDlL, TEIL, NPCIL



OK 61.50 finds extensive use in fabrication of austeniticstainless steels of 18Cr 8Ni type corresponding to AISItypes 301, 304 and 308, German steel nos. 1.4016,1.4501, 1.4300, 1.4301, Continental steels V2A, SandvikOR-2, UHB stainless 33 etc. It also finds use in buildingup stainless steel surfaces on centrifugal pumps,

OK 61.30 A ruti le coated extra low carbon AC/DC stainless

steel electrode of the 19/9 type

Classification AWS A5.4: E 308L-16 IS 5206: E 19.9 LR 26

DESCRIPTION

OK 61.30 is a rutile based extra low carbon 19Cr/10Nitype stainless steel electrode with a controlled ferrite of3-8 FN that provides excellent resistance to corrosion,

cracking and high temperature scaling resistance upto800°C. The enormous welder appeal that OK 61.30 en- joys is due to excellent weldability in all positions, easystriking and restriking, stable and quite are, a slag coverthat is selfpeeling and a final bead appearance that isfinely rippled and shiny. In most cases OK 61.30 givesacceptable results on niobium or titanium stabilisedaustenitic stainless steels with the carbon content lowenough to eliminates the possibility of inter-granularcracking

APPROVAL: PDIL, NPCIL, TEIL

WELDING CURRENT: DC+, AC 65 V


OK 61.30 is especially designed for welding austeniticstainless steels corresponding to AISI 304L, 304, 308L,

Size Length Current Range Packing (mm) (mm) (Amps)

2.50 350 60-90 Weight Per Box : 10 Kgs

3.15 350 80-120 Weight Per carton

4.00 350 120-170 (Packet) : 2 Kgs

5.00 350 150-240No of Packets (Cartons)in a box : 5

Size Length Current Range Packing

(mm) (mm) (Amps)



4.00 350 120-170 (Packet) : 2 Kgs

5.00 350 150-240No of Packets (Cartons)

in a box : 5


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ESAB 304B

An extra low carbon, basic type 19/9 stainless s teel

electrode

Classification AWS A5.4: E 308L-15 IS 5206: E 19.9LB 20

DESCRIPTION

ESAB 304B is an extra low carbon, basic coated stainlesssteel electrode with outstanding welding properties inthe vertical and overhead position. The weldmetal ishighly resistant to cracking and porosity and has goodimpact toughness at very low temperatures. The lowcarbon content prevents intergranular corrosion in thetemperature range 425°C and 823°C. The slag systemallows excellent welding characteristics in all positions,

slag cover that is easily detachable, and a weldbead thatis shiny and finely rippled. The weldmetal has excellentcreep strength and is of radiographic quality.



ESAB 304B is mainly used for welding stainless steelshaving a corresponding chemistry with high ductilityand high impact values at low temperature cryogenicapplications (-196°C working temperatures). Stainlesssteel conforming to grades AISI 301, 302, 304, 304L, 304having very low carbon contents, BS: EN 58, 58A, 58E

ESAB 304B (N)

An extra low carbon, basic type 19/9 stainless s teel

electrode

Classification AWS A5.4: E 308L-15

DESCRIPTION

ESAB 304B (N) is an extra low carbon, basic coatedstainless steel electrode with outstanding weldingproperties in the vertical and overhead position.

The weldmetal is highly resistant to cracking andporosity and has good impact toughness at very lowtemperatures. The slag system allows excellent weldingcharacteristics in all positions, slag cover that is easilydetachable, and a weldbead that is shiny and finelyrippled. The weldmetal has excellent creep strength andis of radiographic quality.



ESAB 304B (N) is mainly used for welding stainlesssteels having a corresponding chemistry with high

ductility and high impact values at low temperaturecryogenic applications (-196°C working temperatures).Stainless steel conforming to grades AISI 301, 302, 304,304L, 304 having very low carbon contents, BS: EN 58,58A, 58E etc. are some of the steels which are widely


(mm) (mm) (Amps)



4.00 350 120-170 (Packet) : 2 Kgs

5.00 350 150-240No of Packets (Cartons)in a box : 5


(mm) (mm) (Amps)



4.00 350 120-170 (Packet) : 2 Kgs

5.00 350 150-240No of Packets (Cartons)

in a box : 5

etc. are some of the steels which are widely fabricatedwith ESAB 304B and they find extensive use in foodand beverage industries, chemical and petrochemicalindustries etc.



Composition (%)

C


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Composition (%)

C 0.03 YS 600 N/mm2 Mn 0.75 UTS 400 N/mm2 Cr 19.50 EL 35%

S 0.015 Ferrite Content FN 5-9Ni 10.00Si 0.8Nb 0.60P 0.02


PACKING: Electrodes are packed in heat sealed plasticcartons and five of these cartons are shrink wrapped ina Cardboard box. Also available in ready to use vacuumpack cartons.

OK 61.80

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