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BORETS COMPANYBORETS COMPANY
ElEctric SubmErSiblE PumPS
Borets is a leading global provider specializing in engineering,
manufacturing, sales and
service of Electric Submersible Pump systems (ESPs).
Our specialists have proven expertise and operational experience
in oil recovery that
has been gained at oil fields in different oil-producing regions
and is continuously applied to
ESP systems designing and testing. We examine closely the needs
and requirements of our
clients through analyzing well conditions, equipment
capabilities and any other key factors,
allowing us to select an ESP system that enables energy and
cost-efficient performance.
Borets has modern, state-of-the-art facilities to manufacture,
assemble and provide
maintenance services for ESP systems in Russia, as well as in
Shanghai (China), Alexandria
(Egypt) and Edmonton (Canada).
All manufacturing facilities and service bases are certified to
API standards and ISO
9001.
From raw materials to the finished product, Borets provides
traceability and quality con-
trol for each ESP system delivered to clients.
Borets manufactures a full-range of electric submersible
pumps designed with flow rates of 63 to 38542 BPD and head
of
328 to 11500 ft.
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BORETS COMPANY
Operating conditionsParameter Specifications
H value of formation water 5 to 8.5
Solids content, g/l, not more than:
- for standard pumps 0.2
- for wear resistant pumps 0.5 (1.0*)
Micro hardness of solids according to Mohs scale, not more than
7
H2S content, g/l, not more than:
- for standard and wear resistant pumps 0.01
- for corrosion resistant and wear-corrosion resistant pumps
1.25
Fluid temperature, C, not more than 150**
Gas content at pump intake, max, %, not more than 25
- with Gas Separator, %, not more than 65
Water cut, %, not more that 99* Compression or packet assembly
type pump
** If customized, up to 250C.
Key ESP Specifications
Pump Size
Housing OD Operating range and recommended Operating range
mm inches50 Hz 60 Hz
m3/day bPD m3/day bPD
338 85.8 3.38** 30 - 370 189 - 2327 36 - 445 226 - 2800
5 92 3.62* 10 - 250 63 - 1572 12 - 300 75 - 1886
400 101.6 4.00** 10 - 994 63 - 6252 12 - 1193 75 - 7500
5 103 4.06* 15 - 966 94 - 6075 18 - 1159 113 - 7290
6 114 4.49* 650 - 1500 4088 - 9434 780 - 1800 4905 - 11320
6 130 5.12* 640 - 1800 4025 - 11320 768 - 2160 4830 - 13584
538 136.7 5.38** 139 - 2617 874 - 16459 167 - 3140 1050 -
19750
675 171.5 6.75** 530 - 2253 3333 - 14166 636 - 2703 4000 -
17000
8 172 6.77* 1280 - 4800 8050 - 30189 1536 - 5760 9660 -
36226
862 218.9 8.62** 1590 - 4305 10000 - 27083 1908 - 5168 12000 -
32500
950 241.3 9.50** 3640 - 6128 22917 - 38542 4273 - 7354 27500 -
46250* ESP System Frequency Range 40 - 70 Hz
** ESP System Frequency Range 45 75 Hz
Our company offers several pump configurations depending on pump
construction and pump stage design
to deliver reliable and efficient performance in real downhole
conditions and meet the most demanding require-
ments of our clients.
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www.borets.com
The following configurations of Borets Electric Submersible
Pumps are available and can be selected based
on pump construction, stage design and well conditions:
Configuration Options
Pump Size Pump configurationAssembly type
floater compression abrasion-resistant compression type
packet
338 SA-FP-CT +
5
ESPD + +
ESPM +
ESPDP + +
400 SA-FP-CT +
5A
ESPD + +
ESPM +
ESPMIK + + +
ESPDP + +
6 ESPMIK + + +
6B ESPMIK +
538
SA-FP-CT +
SA-CP-CT +
TA-CP-CT +
675SA-CP-CT +
TA-CP-CT +
8 ESPMIK +
862SA-CP-S +
TA-CP-S +
950 TA-CP-CT +
Borets ESP can be deployed in any operating environments,
including more de-manding downhole conditions such as high solids
content, GOR and increased tem-peratures of process fluids.
In order to improve operation reliability in harsh abrasive
conditions Borets offers
different pump configurations, namely compression,
abrasion-resistant compression
and packet assembly pumps.
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BORETS COMPANYBORETS COMPANY
5, Moldavskaya st., Moscow, 121467, RussiaTel./Fax: + 7 495 660
- 21 - 90 e-mail: [email protected]
bOrEtS cOmPANY
materials
Pump Stage materialOperating conditions
Standard complicated Aggressive(abrasive, corrosive)
Grey Cast Iron ASTM A48 + Grey Cast Iron +
Ductile Cast Iron +
Ni-resist Type 1 + Ni-resist for Lemaz, LLC Serial Stages +
High manganese Ni-resist + +
Ni-resist Type 4 +
Co-resist + +
Powdered Metal X100Cu25 + +
Powdered Metal X100CuNiMo25-4-2 + +
ESP stages manufactured with powder metallurgy methods ensure
high resistance to corrosion, friction pairs wear and
hydro-abrasive wear. Furthermore, pumps with powder metal stages
are more energy efficient due to
finely finished surfaces of impeller flow channels.
The recommended operating range of all pump configurations is
determined. It is essential to operate the
pump within this recommended range to achieve optimum efficiency
and increase time between failures.
Pump head and base are made of high-strength steel. The heads
and bases of pumps operated in aggres-
sive well conditions are made of corrosion-resistant steel.
To avoid radial wear and vibration when operated in harsh
environments, pumps are fitted with radial tung-
sten carbide bearings.
Borets offers corrosion and wear-resistant metal coatings
applied to ESP housings, heads and bases that
effectively address aggressive well conditions. Increased
hardness and ductility prevent these coatings from flex
cracking when installing and pulling out the downhole
equipment.
Borets Company has developed anti-scaling polymer coating that
allows for reduced scaling and low corro-
sion of ESP components that are used in high-temperature
aggressive environments. This coating is applied to
pump stages, tubes, fasteners, heads and bases. Anti-scaling
polymer coating protects ESP stages from scaling
and improves corrosion, wear and chemical resistance.
