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• SUCCESS

We manufacture a precision engineered range of coir extraction , pith

processing and coconut products machines that is superior in

qualitatively. Customized as per the specifications of our clients, these

are known for optimum performance and energy efficient operations.

PROFIE

Established in the year 2000, we are a professionally managed firm

engaged in manufacturing, exporting and supplying a wide range of

coconut processing machines and cocopeat block making machine.

Under the able guidance of our founder - Mr. Rajarathinam Kanagaraj,

who holds an industrial experience of more than 15 years, we have been

able to monitor recommendable growth in the concerned sphere. In the

pursuit of excellence, we are fully committed to provide superior quality

machine to our esteemed clients. This helps us in establishing our

reputation in the global market as a prominent & reliable supplier.

Sophisticated machinery and latest technological advancement help us

in delivering flawless range of equipment to our clients. Our

accomplished workforce adept themselves with the latest trends and

demands of the market to carry out the manufacturing process in an

appropriate manner so as to satisfy our clients with unique and précised

equipment. We owe our success to our R&D department where in our

professionals keep on carrying experiments in accordance with the

changes of the market and have successfully hauled projects for various

companies and clients.

PRODUCT AND PROCES FLOW CHART

40000 NUTS -

DEHUSKING

40000

HUSKS /250 - 300 gms

EXTRACTION

8 Hrs

FIBER

3500 Kgs* 120 Kgs

BALE MACHI

NE CHINA

PITH

6500 Kgs*

5 Kg BALE

MACHINE USA

SPAIN

AUSTRALIA

HOLLAND

ISRAL

NUTS

40000 NUTS

DE SHELLING

SHELL

40000 -@100 gms / @4000 Kgs

CHRACOAL

1350 Kgs*

ACTIVATED CARBON

JAPAN

EUROPE

USA

HOT AIR

DRIER

POWER GENERATION

KERNEL

COPRA DESICCATED POWD

ER ALL COUNTRIES

OIL

COCONUT FIBER EXTRACTION

PRODUCTION CAPACITY / SHIFT 40000 HUSKS

1

BEATER

6 feet Length 3 ¼ ‘ Dia 1’’ Sq. Rod 110mm shaft, 13’’ Dia 5/8’’ thick Plange 11 No. 65 x 16mm Knief 50 Nos. 3’’ Bearing Black Power 50 HP 1440 RPM - 1No. Production 4500 – 5000 Husk per hour

2

CLEANER

6 feet Length 3 ¼ ‘ Dia 3/4’’ Sq. Rod 110mm shaft, 13’’ Dia 5/8’’ thick Plange 11 No. 65 x 16mm Knief 50 Nos. 3’’ Bearing Black Power 60 HP 1440 RPM - 1No. Production 350 Husk per hour

3

SCREENER - I

16’ Feet Length 5’ Dia 6’ x 1 ¼ ‘ Plate Ring 4’’ x 2 Channel Frame ½ x ½ Nylon Weldmesh Power 3 H.P. 960 RPM

4

SCREENER - II

8’ Feet Length 4 ½ x 7 ½ Dia 2 ½’’ Main Shaft Gear Box 287 Model with Chain Driv ½ x ½ Nylon Weldmesh. Power 2 H.P

5

CONVEYORS

2 ½ ‘’ x ¼ ‘’ L Angle Cross 2’ x ¼’ Angle 3’’ x 1 ½ ‘’ Channel Leg 24’’ x 8 ½’’ Main Roller 1 ½ ’’ Bearing Set. Vignesh Gears 287 Model Chain Cupling Type. 8’ Distance Costing Cone Roller 1 No. 1’’ Bearing Set, Belt Balance Rod 5/6mm thick 2 Ply Nylon Belt. Bolt Nut Joint with Conveyors 9 Nos - Approx Length 375 ‘

120 Kg FIBER BALE MACHINE

ESSAR MACHINES consists of Hydraulic Power Pack and Electrical Control panel. It consists of two forming Cylinders to form the bales and two door locking cylinders to unlock the bale for easy removing the bales formed. FIBER BALE SPECIFICATIONS Bale Size 48 x 18 x 21 to 22 inches

Bale weight 100 to 120 Kgs

Container Lodability 40FtHC 18 to 20 Metric Tons

MACHINE SPECIFICATIONS

Production capacity 10 TO 15 bales per hour

Press capacity 250 Tons

Press Arrangement Vertical

Overall Size 3000 X 1000 X 6000mm (Approx

Shipping Weight 5, 500Kgs (Approx)

HYDRAULIC POWER UNIT

Reservoir (Oil Tank) 900 Ltrs capacity

Hydraulic Oil recommended System 68

Motor 30 HP

MACHINE STRUCTURE

Machine structures are made of Mild Steel plates ELECTRICAL CONTROL PANEL

Control Panel : Dust proof

5Kg COMPACTING MACHINE

ESSAR MACHINE consists of hydraulic power unit, dust proof electrical control panel,

forming chambers & holding chamber with 20 blocks capacity mounted on sturdy

structure.the forming chamber consists of main compacting cylinder for forming the

block and 3 holding cylinders to hold the block formed. It is a fully automatic model

.

BLOCK SPECIFICATIONS

Block size 30 x 30 x 9 to 12 cm

Compaction ratio 6:1

Block weight 4.5 to 5 kgs

MACHINE SPECIFICATIONS

Production capacity 100 to 120 blocks / hour

Press capacity 100 tons

Press arrangement Horizontal

Overall size 6700 x 1500 x 2500

Shipping weight 5, 500kgs (approximate)

HYDRAULIC POWER UNIT

Reservoir (oil tank) 600 ltrs capacity

Hydraulic oil recommended System 68

Motor 20h.p + 1 hp

Oil cooler Copper tube cooler

Pump Yuken make vane pumps

MACHINE STRUCTURE

MACHINE STRUCTURES ARE MADE OF MILD STEEL PLATES AND MILD STEEL CHANNELS.

ELECTRICAL CONTROL PANEL

Control panel : dust proof –plc

650 gms COMPACTING MACHINE

ESSAR machine consists of hydraulic power unit, dust proof electrical control panel, two forming chambers & two holding chamber with 40 bricks capacity mounted on sturdy structure. The forming chamber consists of two main compacting cylinder for forming the brick and 6 holding cylinders to hold the bricks formed. It is a fully automatic model.

BRICK SPECIFICATIONS

BRICK SIZE 20 X 10 X 5 TO 6 CM

COMPACTION RATIO COMPACTION RATIO

BRICK WEIGHT 650+50GMS

MACHINE SPECIFICATIONS

PRODUCTION CAPACITY 450 TO 500 BRICKS / HOUR

PRESS CAPACITY 80 TONS

PRESS ARRANGEMENT HORIZONTAL

SHIPPING WEIGHT 6, 500KGS (APPROXIMATE)

HYDRAULIC CYLINDERS (WITH GERMAN SEAL KITS)

FORMING CYLINDERS DIA 140/90 STROKE 900 - 2NOS

HOLDING CYLINDERS DIA 100/80 STROKE 50 - 6NOS

SEAL KITS BUSAK +SHAMBAN (GERMAN MAKE)

HYDRAULIC POWER UNIT

RESERVOIR (OIL TANK) 600 LTRS CAPACITY

HYDRAULIC OIL RECOMMENDED

SYSTEM 68

MOTOR 30H.P

OIL COOLER COPPER TUBE COOLER

PUMP : YUKEN MAKE VANE PUMPS

MACHINE STRUCTURE

MACHINE STRUCTURES ARE MADE OF MILD STEEL PLATES AND MILD STEEL CHANNELS.

ELECTRICAL CONTROL PANEL

Control panel : dust proof –plc

GROW SLAB MACHINE

ESSAR ENGINEERS grow bag machine consists of hydraulic power pack, electrical

control panel, one set of mold. It consists of three cylinders to form the grow slab and

two cylinders for lifting the mold to eject the formed slab. The main mold is of adjustable

type to accommodate different sizes by adding and deleting suitable plates. Sets of

plates to alter the molds to produce different size are supplied on order.

GROW SLAB SPECIFICATIONS

MOLD FOR GROW SLABS 100 X 20 , 100 X 18 , 100 X 15

COMPACTION RATIO 5:1

GROW SLAB WEIGHT 2 TO 3.5 KGS

MACHINE SPECIFICATIONS

PRODUCTION CAPACITY 150 TO 200 GROW SLABS / HOUR ( 75 TO 100 SINGLE PIECES PER HR CUT INTOTWO LENGTH WISE TO OBTAIN 150 TO 200 PIECES)

PRESS CAPACITY 250 TONS

PRESS ARRANGEMENT VERTICAL

OVERALL SIZE 3000 X 1000 X 6000MM (APPROX)

SHIPPING WEIGHT 8, 500KGS (APPROX)

HYDRAULIC POWER UNIT RESERVOIR (OIL TANK) 900 LTRS CAPACITY

HYDRAULIC OIL RECOMMENDED SYSTEM 68

MOTOR 25H.P

OIL COOLER COPPER TUBE COOLER

PUMP YUKEN MAKE VANE PUMPS

MACHINE STRUCTURE

MACHINE STRUCTURES ARE MADE OF MILD STEEL PLATES

ELECTRICAL CONTROL PANEL

.CONTROL PANEL DUST PROOF

25 Kg BALE MACHINE

ESSAR ENGINEERS pressing machine consists of hydraulic power unit, dust

proof electrical control panel, mounted on sturdy structure.the forming chamber

consists of main compacting cylinder for forming the block it is a fully automatic

model.

BALE SPECIFICATIONS

BALE SIZE 80 x 40 x 33 cm

COMPACTION RATIO 2;3:1

BALE WEIGHT 25 Kgs @ 30 – 40 % MOISTURE

MACHINE SPECIFICATIONS

PRODUCTION CAPACITY 30 TO 35 BALES

PRESS CAPACITY 40 TONS

PRESS ARRANGEMENT VERTICALL

OVERALL SIZE 200 X 125 X 675 CM

SHIPPING WEIGHT 3 TONS

HYDRAULIC POWER UNIT

RESERVOIR (OIL TANK) 400 LTRS CAPACITY

HYDRAULIC OIL RECOMMENDED SYSTEM 68

MOTOR 7.5 KW

OIL COOLER COPPER TUBE COOLER

PUMP YUKEN MAKE VANE PUMPS

MACHINE STRUCTURE

MACHINE STRUCTURES ARE MADE OF MILD STEEL PLATES AND MILD STEEL CHANNELS.

ELECTRICAL CONTROL PANEL

Control panel : dust proof –plc

CHARCOAL MACHINE

ESSAR ENGINEERS hot air generator system is a combined unit, in which fuel

(coconut shells) are converted into charcoal and the heat energy evolved during that conversion will be recovered by hot air generator.

The charcoal material can be sold in the market and the hot air recovered can be used in the dryer, thereby, reducing the cost of drying by almost 65%. It is a machine which can give the charcoal product continuously throughout the day. Coconut shells can be fed at the feeding hopper and the charcoal product will be collected at the other end. Both the feeding and discharge will be in a continuous mode.

MACHINE SPECIFICATION

MACHINE SIZE 4500 x 1500 mm

POWER REQUIRED

2 HP WITH GEAR BOX FOR CHARCOAL MACHINE

1 HP WITH GEAR BOX FOR CHARCOAL DISCHARGE

1 HP FOR SHELL FEEDING CONVEYOR

4 HP

PRODUCTION CAPACITY

CHARCOAL OUTPUT 500 TO 1000 KGS PER DAY. (DEPEND UPON THE REQUIREMENT)

HOT AIR OUTPUT 15000 TO 25000 M3/HR (DEPEND UPON THE REQUIREMENT)

HOT AIR TEMP 300 DEGREE MAX. (DEPEND ON AIR VOLUME)

MACHINE STRUCTURE

MACHINE STRUCTURES ARE MADE OF MILD STEEL PLATES AND MILD STEEL CHANNELS.

ELECTRICAL CONTROL PANEL

Control panel : dust proof –plc