est

1100-FT-121 1 of 79

DATE : 4/3/2011

SIGMA ENGINEERING WORKS L.L.CESTIMATES

Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar

Description MOC Nos Proc Wt Material (AED) Remarks

Kg Kg Kg Rate Amount

Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)

Skid size; 8.5mtr long x 2.6mtr width x 3mtr height

I. Material Cost : -

STEEL PIPING

Pipe 8 inch x Sch.40 x 12mtr long A106GR.B 1 723.72 723.7 956.76 225 /mtr 2,700


Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660

Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600


Elbow 8 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 5 37 185.0 185.0 500 /Each 2,500

Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60

Eq. Tee 8 inch x Sch.40 SA234GR.WPB 5 49.35 246.8 246.8 400 /Each 2,000

Reducer 8 inch x 4 inch x Sch.40 SA234GR.WPB 4 10.7 42.8 42.8 150 /Each 600

WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N 30 24 720.0 720.0 160 /Each 4,800

Blind Type Flange 8 inch x 150# ASTM A105N 2 32 64.0 64.0 390 /Each 780

WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0 28.0 70 /Each 280

WN Type Flange 1.5 inch x Sch.80 x 150# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480

WN Type Flange 3/4 inch x Sch.80 x 150# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180


ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80

U Clamps for 8 inch pipes A36/EQ. 16 2.96 47.3 47.3 90 /Each 1,440

U Clamps for 6 inch pipes A36/EQ. 16 3.47 55.5 55.5 60 /Each 960

Stud bolts + Nuts M24 x 115mm long 24 1.9 45.0 45.0 6 /Each 144

Stud bolts + Nuts M20 x 115mm long 360 1.1 389.3 389.3 6 /Each 2,160

Gaskets ,10" --2nos, 6"-24nos, 1.5"-6nos 10 inch @110/each, 6 inch @60/each, 1.5 inc 2,260

STEEL FRAME WORK

UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848

Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907

S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612

Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600

A106GR.B 4 20.34 81 89.50 28 /mtr 672

Additional cost for Spares (10% extra) 3,000

Consumables 10% 8,030 5% on Material 8,296 8,929 LS #REF!

Total cost for Materials 65,350 Total cost for Materials with 10% Margin 71,885

II. Fabrication Cost : -Inch Dia --8 inch x Sch.40--10hrs/Joint x 60J 600 Hrs Rate 42/hr 25200Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 132 Hrs Rate 42/hr 5544Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 700 Hrs For setup & welding 42 Per hrs 29400

Sl No

Unit Wt

Finish Wt

Rate Basis

Half coupling 3/4" x 3000# x NPT threaded, male

Half coupling 1/2" x 3000# x NPT threaded, FF

A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H

SS316L Spiral wound

Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long

Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long

Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long

Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long

Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long

1100-FT-121 2 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis

80304III. NDT : -

Radiography test 100% 8"-60 Joints@175/joint, 4"-8 Joints@85/joint, 1. 12,680 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200

Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -

Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -

QA/QC Inspection 96 42 /Hrs 4,015 - 125 MT 1,800

Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS

Total Cost for NDT and other works 42,195 IV SKID ASSEMBLING & TESTING

Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016

V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832

Total Price = Fab + NDT + Assembling and testing ### 39,108 US $Total Selling Price 215216

Rate in US $ = 58722

Transport upto site (up to JAFZ)

Skid-27 3 of 79

DATE : 4/3/2011








STEEL PIPING















ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612


A106GR.B 4 20.34 81 89.50 28 /mtr 672





80304

Sl No

Unit Wt

Finish Wt

Rate Basis




SS316L Spiral wound






Skid-27 4 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis

III. NDT : -Radiography test 100% 8"-60 Joints@175/joint, 4"-8 Joints@85/joint, 1. 12,680 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200









Rate in US $ = 59262Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000


Skid-26 5 of 79

DATE : 4/3/2011








STEEL PIPING















ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612


A106GR.B 4 20.34 81 89.50 28 /mtr 672





77700

Sl No

Unit Wt

Finish Wt

Rate Basis




SS316L Spiral wound






Skid-26 6 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis










Rate in US $ = 60,497 Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000


Skid-25 7 of 79

DATE : 4/3/2011








STEEL PIPING















ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612


A106GR.B 4 20.34 81 89.50 28 /mtr 672





80304

Sl No

Unit Wt

Finish Wt

Rate Basis




SS316L Spiral wound






Skid-25 8 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis












Skid-24 9 of 79

DATE : 4/3/2011








STEEL PIPING















ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612


A106GR.B 4 20.34 81 89.50 28 /mtr 672





80304

Sl No

Unit Wt

Finish Wt

Rate Basis




SS316L Spiral wound






Skid-24 10 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis














Sl No Description MOC Nos Unit Wt

Kg Kg

Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)Skid size; 12.5mtr long x 2.6mtr width x 3.6mtr height

I. Material Cost : -STEEL PIPINGPipe 20 inch x Sch.40 x 12mtr long A106GR.B 1 2201.04 2201.0Pipe 10 inch x Sch.40 x 12mtr long A106GR.B 4 723.72 2894.9Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4

SA234GR.WPB 2 142.4 284.8

SA234GR.WPB 5 37 185.0Elbow 1.5 inch x Sch.80 x 90 DegreeSA234GR.WPB 2 0.6 1.2Eq. Tee 20 inch x Sch.40 SA234GR.WPB 7 168 1176.0Eq. Tee 10 inch x Sch.40 SA234GR.WPB 7 49.35 345.5Reducer 10 inch x 8 inch x Sch.40 SA234GR.WPB 6 10.7 64.2Reducer 20 inch x 10 inch x Sch.40 SA234GR.WPB 7 99 693.0

ASTM A105N 2 77 154.0Blind Type Flange 20 inch x 150# ASTM A105N 2 123 246.0

ASTM A105N 40 24 960.0

ASTM A105N 6 18 108.0

ASTM A105N 8 1.8 14.4

ASTM A105N 4 0.8 3.2

ASTM A105N 4 0.6 2.4

ASTM A105 4 1.0 4.0

ASTM A105 4 0.5 2.0U Clamps for 20 inch pipes A36/EQ. 24 2.96 71.0U Clamps for 10 inch pipes A36/EQ. 48 3.47 166.4

Stud bolts + Nuts M30 x 170mm long 48 1.9 90.1

Finish Wt

Elbow 20 inch x Sch.40 x 90 Degree, LR


WN Type Flange 20 inch x Sch.40 x 150#



WN Type Flange 1.5 inch x Sch.80 x 300#

WN Type Flange 3/4 inch x Sch.80 x 300#




A193GR.B7/

A194GR.2H


20 inch @1500/each, 10 inch @110/each, 8 inch STEEL FRAME WORK

S275JR 1 4380 4380S355K2G3 12 27.47 330

S275JR 6 63.60 382

S275JR 6 112.80 677

S275JR 12 112.80 1354

S275JR 1 1300.00 1300Grating clip; 4nos/sq.mtr S275JR 200 0.10 20

A106GR.B 8 20.34 163

Consumables 10%5% on Material 13,753

Total cost for MaterialsTotal cost for Materials with 10% Margin

II. Fabrication Cost : -Inch Dia --20 inch x Sch.40--18hrs/Join 432 Hrs Rate 42/hrInch Dia --10 inch x Sch.40--8 hrs/Joint 720 Hrs Rate 42/hrInch Dia --8 inch x Sch.40--6 hrs/Joint x 36 Hrs Rate 42/hrInch Dia --1.5 inch x Sch.80--3 hrs/Join 60 Hrs Rate 42/hrInch Dia --3/4 inch x Sch.XXS--2 hrs/Joi 20 Hrs Rate 42/hrPipe havdling Hrs (20% of the total fab 242 Hrs Rate 42/hrFabrication cost (marking, cutting) 700 Hrs For marking, cuting Fab. cost of support structurals (set u 800 Hrs For setup & welding

III. NDT : -Radiography test 100%MPI on lifting lugs 100%Visual Examination 100% 60 hrsMPI (wherever RT is not possible) 100% 0 Visits Blasting & Painting 200 sq.mtrTransport for Painting - Collection of Free Issue materials fromDelivery to Sigma shop is in Emerson scopeQA/QC Inspection 149

- Design and Preparartion of Fab DrawingsPacking for TransportDocumentationCommercial Loading 1% of Total Value

Total Cost for NDT and other works

A193GR.B7/

A194GR.2H

Gaskets ,20" --2nos, 10"-34nos, 8"-8nos, 1.5"-6nos

SS316L Spiral wound

long350mm






Additional cost for Spares (10% extra)

20"-2 Joints@175/joint, 10"-90 Joints@85/joint, 1.5" --20 Joints


IV SKID ASSEMBLING & TESTINGGrating and handrail assembling 4 man, 8day, 8hrsSkid assembling for hydro testing 3 man, 8day, 8hrsHydrotesting at shop 4 man, 2 days,8 hrs 64 HrsInstallation of all free issue instruments & valves (20nos 10 inch dia valves & meters)Trial Testing (Air testing) 4man, 2day,8hrs

V Final packing and loading 4man, 2 day, 8 hrsTotal Cost for assembling and testing

Total Price = Fab + NDT + Assembling and testingTotal Selling Price

DATE : 4/3/2011


Design pressure = 18 bar

Material (AED)

Kg Rate Amount


956.76 2600 /mtr 31,200 1021.2 325 /mtr 15,600 64.92 55 /mtr 660 26.4 50 /mtr 600

19.44 40 /mtr 480

284.8 4000 /Each 8,000

185.0 500 /Each 2,500 1.2 60 /Each 120

1176.0 7000 /Each 49,000 345.5 750 /Each 5,250 64.2 200 /Each 1,200

693.0 5000 /Each 35,000

154.0 860 /Each 1,720 246.0 1500 /Each 3,000

960.0 215 /Each 8,600

108.0 160 /Each 960

14.4 60 /Each 480

3.2 45 /Each 180

2.4 40 /Each 160

4.0 160 /Each 640

2.0 40 /Each 160 71.0 240 /Each 5,760

166.4 110 /Each 5,280

90.1 15 /Each 720

Proc Wt Remark

sRate Basis

467.2 6 /Each 2,592

20 inch @1500/each, 10 inch @110/each, 8 inch 7,620

4818 3.2 /kg 15,418 362.67 5 /kg 1,813

419.76 3.2 /kg 1,343

744.48 3.2 /kg 2,382

1488.96 3.2 /kg 4,765

1430.00 6.8 /kg 9,724 22.00 6 /no 1,200

178.99 28 /mtr 1,344

3,000 12,644

14,614 LS #REF!Total cost for Materials ###

Total cost for Materials with 10% Margin ###

Rate 42/hr 18144Rate 42/hr 30240Rate 42/hr 1512Rate 42/hr 2520Rate 42/hr 840Rate 42/hr 10180.8

For marking, cuting 42 Per hrs 29400 For setup & welding 42 Per hrs 33600

126437

10,050 500

42 /Hrs 2,520 450 2,000

80 /sq.mtr 16,000 100 MT -

Delivery to Sigma shop is in Emerson scope MT - 42 /Hrs 6,246

125 MT 4,000 LS 4,000 LS 3,000 LS 900 LS

Total Cost for NDT and other works 49,216


42 /Hrs 10,752 42 /Hrs 8,064

Hrs 42 /Hrs 2,688 Installation of all free issue instruments & valves (20nos 10 inch dia valves & meters) 42 /Hrs 12096

42 /Hrs 2688 2,688

Total Cost for assembling and testing 38,976 Total Price = Fab + NDT + Assembling and testing ### ###

Total Selling Price 479855

Skid-23 17 of 79

DATE : 4/3/2011






Skid size; 12.5mtr long x 2.6mtr width x 3.6mtr height


STEEL PIPING

Pipe 20 inch x Sch.40 x 12mtr long A106GR.B 1 2201 2201.0 956.76 2600 /mtr 31,200





Elbow 20 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 142.4 284.8 284.8 4000 /Each 8,000



Eq. Tee 20 inch x Sch.40 SA234GR.WPB 7 168 1176.0 1176.0 7000 /Each 49,000


Reducer 10 inch x 8 inch x Sch.40 SA234GR.WPB 6 10.7 64.2 64.2 200 /Each 1,200

Reducer 20 inch x 10 inch x Sch.40 SA234GR.WPB 7 99 693.0 693.0 5000 /Each 35,000


Blind Type Flange 20 inch x 150# ASTM A105N 2 123 246.0 246.0 1500 /Each 3,000






ASTM A105 4 1.0 4.0 4.0 160 /Each 640

ASTM A105 4 0.5 2.0 2.0 40 /Each 160





20 inch @1500/each, 10 inch @110/each, 8 in 7,620

STEEL FRAME WORK


Lifting lug 50 mm thk x 200 x 350mm S355K2G3 12 27.47 330 362.67 5 /kg 1,813

S275JR 6 63.60 382 419.76 3.2 /kg 1,343

S275JR 6 112.80 677 744.48 3.2 /kg 2,382

S275JR 12 112.80 1354 1488.96 3.2 /kg 4,765

S275JR 1 ### 1300 1430.00 6.8 /kg 9,724

Grating clip; 4nos/sq.mtr S275JR 200 0.10 20 22.00 6 /no 1,200

A106GR.B 8 20.34 163 178.99 28 /mtr 1,344




II. Fabrication Cost : -

Sl No

Unit Wt

Finish Wt

Rate Basis





SS316L Spiral wound






Skid-23 18 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis

Inch Dia --20 inch x Sch.40--18hrs/Joint x 34 432 Hrs Rate 42/hr 18144Inch Dia --10 inch x Sch.40--8 hrs/Joint x 90 720 Hrs Rate 42/hr 30240Inch Dia --8 inch x Sch.40--6 hrs/Joint x 6 Jo 36 Hrs Rate 42/hr 1512Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 242 Hrs Rate 42/hr 10180.8Fabrication cost (marking, cutting) 700 Hrs For marking, cuting 42 Per hrs 29400Fab. cost of support structurals (set up & w 800 Hrs For setup & welding 42 Per hrs 33600

126437III. NDT : -

Radiography test 100% 10,050 MPI on lifting lugs 100% 500 Visual Examination 100% 60 hrs 42 /Hrs 2,520 MPI (wherever RT is not possible) 100% 0 Visits 450 2,000








Total Price = Fab + NDT + Assembling and testing 214,629 58,562 US $Total Selling Price 479855




Skid-22 19 of 79

DATE : 4/3/2011








STEEL PIPING







Elbow 6 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 20.3 60.9 60.9 180 /Each 540



Eq. Tee 6 inch x Sch.40 SA234GR.WPB 2 33 66.0 66.0 200 /Each 400










ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612


A106GR.B 4 20.34 81 89.50 28 /mtr 672




II. Fabrication Cost : -Inch Dia --10 inch x Sch40--10hrs/Joint x 2Jo 20 Hrs Rate 42/hr 840

Sl No

Unit Wt

Finish Wt

Rate Basis




SS316L Spiral wound






Skid-22 20 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis

Inch Dia --6 inch x Sch.40--5 hrs/Joint x 45 J 225 Hrs Rate 42/hr 9450Inch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 50 Hrs Rate 42/hr 2100Inch Dia --3/4 inch x Sch.40--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 59 Hrs Rate 42/hr 2478Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200

57708III. NDT : -

Radiography test 100% 10"-2 Joints@175/joint, 6"-45 Joints@85/joint, 1 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200











Skid-21 21 of 79

DATE : 4/3/2011








STEEL PIPING










Eq. Tee 6 inch x Sch.40 SA234GR.WPB 3 16.48 49.4 49.4 200 /Each 600





WN Type Flange 6 inch x Sch.40 x 150# ASTM A105N 26 10.8 280.8 280.8 102 /Each 2,652





ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612


A106GR.B 4 20.34 81 89.50 28 /mtr 672




II. Fabrication Cost : -Inch Dia --10 inch x Sch.40--10hrs/Joint x 20 200 Hrs Rate 42/hr 8400

Sl No

Unit Wt

Finish Wt

Rate Basis

DS Korea Flange




SS316L Spiral wound






Skid-21 22 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis

Inch Dia --6 inch x Sch.40--8 hrs/Joint x 50 J 400 Hrs Rate 42/hr 16800Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 132 Hrs Rate 42/hr 5544Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200

76104III. NDT : -












Skid-20 23 of 79

DATE : 4/3/2011








STEEL PIPING




















ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612


A106GR.B 4 20.34 81 89.50 28 /mtr 672





Sl No

Unit Wt

Finish Wt

Rate Basis

DS Korea Flange




SS316L Spiral wound






Skid-20 24 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis


76104III. NDT : -












Skid-19 25 of 79

DATE : 4/3/2011






Skid size; 10mtr long x 2.6mtr width x 3mtr height


STEEL PIPING




















ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 ### 1040 1144.00 6.8 /kg 7,779


A106GR.B 4 20.34 81 89.50 28 /mtr 672





Sl No

Unit Wt

Finish Wt

Rate Basis

DS Korea Flange




SS316L Spiral wound






Skid-19 26 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis


76104III. NDT : -












Skid-18 27 of 79

DATE : 4/3/2011








STEEL PIPING



















ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612


A106GR.B 4 20.34 81 89.50 28 /mtr 672



Total cost for Materials 91,435 Total cost for Materials with 10% Margin ###

II. Fabrication Cost : -Inch Dia --14 inch x Sch40--12hrs/Joint x 2Jo 24 Hrs Rate 42/hr 1008Inch Dia --10 inch x Sch.40--6 hrs/Joint x 45 270 Hrs Rate 42/hr 11340

Sl No

Unit Wt

Finish Wt

Rate Basis

DS Korea Flange




SS316L Spiral wound






Skid-18 28 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis

Inch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 50 Hrs Rate 42/hr 2100Inch Dia --3/4 inch x Sch.40--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 69 Hrs Rate 42/hr 2889.6Fabrication cost (marking, cutting) 500 Hrs For marking, cuting 42 Per hrs 21000Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200

64378III. NDT : -












Skid-17 29 of 79

DATE : 4/3/2011








STEEL PIPING




















ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612


A106GR.B 4 20.34 81 89.50 28 /mtr 672




II. Fabrication Cost : -Inch Dia --10 inch x Sch.40--10hrs/Joint x 2J 20 Hrs Rate 42/hr 840

Sl No

Unit Wt

Finish Wt

Rate Basis

DS Korea Flange




SS316L Spiral wound






Skid-17 30 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis


65016III. NDT : -












Skid-16 31 of 79

DATE : 4/3/2011








STEEL PIPING




















ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612


A106GR.B 4 20.34 81 89.50 28 /mtr 672


Consumables 10% 6,502 5% on Material 7,714 8,347 LS



Sl No

Unit Wt

Finish Wt

Rate Basis

DS Korea Flange




SS304L Spiral wound






Skid-16 32 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis


65016III. NDT : -












Skid-15 33 of 79

DATE : 4/3/2011








STEEL PIPING




















ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 ### 1040 1144.00 6.8 /kg 7,779


A106GR.B 4 20.34 81 89.50 28 /mtr 672



Total cost for Materials ###Total cost for Materials with 10% Margin ###


Sl No

Unit Wt

Finish Wt

Rate Basis

DS Korea Flange




SS316L Spiral wound






Skid-15 34 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis

Inch Dia --10 inch x Sch.40--8 hrs/Joint x 50 400 Hrs Rate 42/hr 16800Inch Dia --8 inch x Sch.40--6 hrs/Joint x 8 Jo 48 Hrs Rate 42/hr 2016Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 148 Hrs Rate 42/hr 6216Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 700 Hrs For setup & welding 42 Per hrs 29400

86352III. NDT : -












Skid-14 35 of 79

DATE : 4/3/2011








STEEL PIPING









Eq. Tee 24 inch x Sch.40 SA234GR.WPB 7 225 1575.0 1575.0 ### /Each 71,400











ASTM A105 4 1.0 4.0 4.0 160 /Each 640

ASTM A105 4 0.5 2.0 2.0 40 /Each 160






STEEL FRAME WORK



S275JR 6 63.60 382 419.76 3.2 /kg 1,343

S275JR 6 112.80 677 744.48 3.2 /kg 2,382

S275JR 12 112.80 1354 1488.96 3.2 /kg 4,765

S275JR 1 ### 1800 1980.00 6.8 /kg 13,464


A106GR.B 8 20.34 163 178.99 28 /mtr 1,344





Sl No

Unit Wt

Finish Wt

Rate Basis

DS Korea Flange




Gaskets, 24" --2nos, 10"-42nos, 8"-8nos, 1.5"-6nos

SS316L Spiral wound






Skid-14 36 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis

Inch Dia --10 inch x Sch.40--7 hrs/Joint x 90 630 Hrs Rate 42/hr 26460Inch Dia --8 inch x Sch.40--6 hrs/Joint x 6 Jo 36 Hrs Rate 42/hr 1512Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 148 Hrs Rate 42/hr 6199.2Fabrication cost (marking, cutting) 800 Hrs For marking, cuting 42 Per hrs 33600Fab. cost of support structurals (set up & w 1000 Hrs For setup & welding 42 Per hrs 42000

115147III. NDT : -













Skid-13 37 of 79

DATE : 4/3/2011








STEEL PIPING




















ASTM A105 4 1.0 4.0 4.0 160 /Each 640

ASTM A105 4 0.5 2.0 2.0 40 /Each 160






STEEL FRAME WORK



S275JR 6 63.60 382 419.76 3.2 /kg 1,343

S275JR 6 112.80 677 744.48 3.2 /kg 2,382

S275JR 12 112.80 1354 1488.96 3.2 /kg 4,765

S275JR 1 ### 1800 1980.00 6.8 /kg 13,464


A106GR.B 8 20.34 163 178.99 28 /mtr 1,344





Sl No

Unit Wt

Finish Wt

Rate Basis

DS Korea Flange




Gaskets, 24" --2nos, 10"-42nos, 8"-8nos, 1.5"-6nos

SS316L Spiral wound






Skid-13 38 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis

Inch Dia --24 inch x Sch.40--24hrs/Joint x 2J 48 Hrs Rate 42/hr 2016Inch Dia --10 inch x Sch.40--7 hrs/Joint x 90 630 Hrs Rate 42/hr 26460Inch Dia --8 inch x Sch.40--6 hrs/Joint x 6 Jo 36 Hrs Rate 42/hr 1512Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 148 Hrs Rate 42/hr 6199.2Fabrication cost (marking, cutting) 800 Hrs For marking, cuting 42 Per hrs 33600Fab. cost of support structurals (set up & w 1000 Hrs For setup & welding 42 Per hrs 42000

115147III. NDT : -















Sl No Description MOC Nos Unit Wt

Kg Kg Kg

Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)Skid size; 12.5mtr long x 2.6mtr width x 3.6mtr height

I. Material Cost : -STEEL PIPINGPipe 10 inch x Sch.40 x 12mtr long A106GR.B 1 723.72 723.7 956.76Pipe 6 inch x Sch.40 x 12mtr long A106GR.B 3 339.12 1017.4 1021.2Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44

SA234GR.WPB 2 142.4 284.8 284.8

SA234GR.WPB 5 37 185.0 185.0

SA234GR.WPB 2 0.6 1.2 1.2Eq. Tee 10 inch x Sch.40 SA234GR.WPB 7 168 1176.0 1176.0Eq. Tee 6 inch x Sch.40 SA234GR.WPB 7 49.35 345.5 345.5Reducer 6 inch x 4 inch x Sch.40 SA234GR.WPB 8 10.7 85.6 85.6Reducer 10 inch x 6 inch x Sch.40 SA234GR.WPB 10 99 990.0 990.0

ASTM A105N 2 77 154.0 154.0Blind Type Flange 10 inch x 150# ASTM A105N 2 123 246.0 246.0

ASTM A105N 38 24 912.0 912.0

ASTM A105N 6 18 108.0 108.0

ASTM A105N 8 1.8 14.4 14.4

ASTM A105N 4 0.8 3.2 3.2

ASTM A105N 4 0.6 2.4 2.4

ASTM A105 4 1.0 4.0 4.0

ASTM A105 4 0.5 2.0 2.0U Clamps for 10 inch pipes A36/EQ. 24 2.96 71.0 71.0U Clamps for 6 inch pipes A36/EQ. 48 3.47 166.4 166.4

Finish Wt

Proc Wt



Elbow 1.5 inch x Sch.80 x 90 Degree




WN Type Flange 1.5 inch x Sch.80 x 150#





48 1.9 90.1 90.1

432 1.1 467.2 467.2

20 inch @1500/each, 10 inch @120/each, 8 inch STEEL FRAME WORK

S275JR 1 4380 4380 4818

S355K2G3 12 27.47 330 362.67

S275JR 6 63.60 382 419.76

S275JR 6 112.80 677 744.48

S275JR 12 112.80 1354 1488.96

S275JR 1 1300.00 1300 1430.00Grating clip; 4nos/sq.mtr S275JR 200 0.10 20 22.00

A106GR.B 8 20.34 163 178.99

Consumables 10%5% on Material 14,024 14,884

Total cost for MaterialsTotal cost for Materials with 10% Margin

II. Fabrication Cost : -Inch Dia --20 inch x Sch.40--18hrs/Join 36 Hrs Rate 42/hrInch Dia --10 inch x Sch.40--8 hrs/Join 720 Hrs Rate 42/hrInch Dia --8 inch x Sch.40--6 hrs/Joint 36 Hrs Rate 42/hrInch Dia --1.5 inch x Sch.80--3 hrs/Joi 60 Hrs Rate 42/hrInch Dia --3/4 inch x Sch.XXS--2 hrs/Jo 20 Hrs Rate 42/hrPipe havdling Hrs (20% of the total fa 163 Hrs Rate 42/hrFabrication cost (marking, cutting) 600 Hrs For marking, cuting Fab. cost of support structurals (set 800 Hrs For setup & welding

III. NDT : -Radiography test 100%MPI on lifting lugs 100%Visual Examination 100% 60 hrsMPI (wherever RT is not possible) 100% 0 Visits Blasting & Painting 200 sq.mtrTransport for Painting - Collection of Free Issue materials fro Delivery to Sigma shop is in Emerson scopeQA/QC Inspection 120

-

Stud bolts + Nuts M30 x 170mm long

A193GR.B7/

A194GR.2H

Stud bolts + Nuts M24 x 130mm long

A193GR.B7/

A194GR.2H


SS316L Spiral wound

UC254 x 254 x 73kg/mtr x 60mtr long

Lifting lug 50 mm thk x 200 x 350mm






Additional cost for Spares (10% extra)



Design and Preparartion of Fab DrawingsPacking for TransportDocumentationCommercial Loading 1% of Total Value

Total Cost for NDT and other worksIV SKID ASSEMBLING & TESTING

Grating and handrail assembling 4 man, 8day, 8hrsSkid assembling for hydro testing 3 man, 8day, 8hrsHydrotesting at shop 4 man, 2 days,8 hrs 64 HrsInstallation of all free issue instruments & valves (20nos 10 inch dia valves & meters)Trial Testing (Air testing) 4man, 2day,8hrs



Rate in US $ =Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000

DATE : 4/3/2011


Material (AED)

Rate Amount


2600 /mtr 31,200 325 /mtr 11,700

55 /mtr 660 50 /mtr 600 40 /mtr 480

4000 /Each 8,000

500 /Each 2,500

60 /Each 120 7000 /Each 49,000

750 /Each 5,250 200 /Each 1,600

5000 /Each 50,000

860 /Each 1,720 1500 /Each 3,000

220 /Each 8,360

154 /Each 924

60 /Each 480

45 /Each 180

40 /Each 160

160 /Each 640

40 /Each 160 250 /Each 6,000 110 /Each 5,280

Remarks

Rate Basis

DS Korea Flange

15 /Each 720

6 /Each 2,592

20 inch @1500/each, 10 inch @120/each, 8 inch 7,960

3.2 /kg 15,418

5 /kg 1,813

3.2 /kg 1,343

3.2 /kg 2,382

3.2 /kg 4,765

6.8 /kg 9,724 6 /no 1,200

28 /mtr 1,344

3,000 10,228

LS #REF!Total cost for Materials ###

Total cost for Materials with 10% Margin ###

151230240

15122520

8406854.4

42 Per hrs 2520042 Per hrs 33600

102278

10,050 500

42 /Hrs 2,520 450 2,000

80 /sq.mtr 16,000 100 MT -

MT - 42 /Hrs 5,038

125 MT 4,000


LS 4,000 LS 3,000 LS 900 LS


42 /Hrs 10,752 42 /Hrs 8,064 42 /Hrs 2,688 42 /Hrs 1209642 /Hrs 2688

2,688 Total Cost for assembling and testing 38,976

Total Price = Fab + NDT + Assembling and testing ### ###Total Selling Price 464816

Rate in US $ = 126826US $ 9564 with 25% margin = US $ 12,000

Skid-12 45 of 79

DATE : 4/3/2011








STEEL PIPING




















ASTM A105 4 1.0 4.0 4.0 160 /Each 640

ASTM A105 4 0.5 2.0 2.0 40 /Each 160






STEEL FRAME WORK



S275JR 6 63.60 382 419.76 3.2 /kg 1,343

S275JR 6 112.80 677 744.48 3.2 /kg 2,382

S275JR 12 112.80 1354 1488.96 3.2 /kg 4,765

S275JR 1 ### 1300 1430.00 6.8 /kg 9,724


A106GR.B 8 20.34 163 178.99 28 /mtr 1,344





Sl No

Unit Wt

Finish Wt

Rate Basis

DS Korea Flange





SS316L Spiral wound






Skid-12 46 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis

Inch Dia --10 inch x Sch.40--8 hrs/Joint x 90 720 Hrs Rate 42/hr 30240Inch Dia --8 inch x Sch.40--6 hrs/Joint x 6 Jo 36 Hrs Rate 42/hr 1512Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 163 Hrs Rate 42/hr 6854.4Fabrication cost (marking, cutting) 600 Hrs For marking, cuting 42 Per hrs 25200Fab. cost of support structurals (set up & w 800 Hrs For setup & welding 42 Per hrs 33600

102278III. NDT : -













Skid-11 47 of 79

DATE : 4/3/2011








STEEL PIPING




















ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 860.00 860 946.00 6.8 /kg 6,433


A106GR.B 4 20.34 81 89.50 28 /mtr 672





Sl No

Unit Wt

Finish Wt

Rate Basis

DS Korea Flange




SS316L Spiral wound






Skid-11 48 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis

Inch Dia --8 inch x Sch.40--6 hrs/Joint x 45 J 270 Hrs Rate 42/hr 11340Inch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 50 Hrs Rate 42/hr 2100Inch Dia --3/4 inch x Sch.40--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 69 Hrs Rate 42/hr 2889.6Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200

60178III. NDT : -












Skid-10 49 of 79

DATE : 4/3/2011








STEEL PIPING




















ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612


A106GR.B 4 20.34 81 89.50 28 /mtr 672





Sl No

Unit Wt

Finish Wt

Rate Basis

DS Korea Flange




SS316L Spiral wound






Skid-10 50 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis


60228III. NDT : -












Skid-9 51 of 79

DATE : 4/3/2011








STEEL PIPING

Pipe 28 inch x 25.4mm thk x 12mtr long A106GR.B 1 5352 5352.0 956.76 5300 /mtr 63,600





SA234GR.WPB 2 478 956.0 956.0 ### /Each 30,000






Reducer 28 inch x 10 inch x Sch.80 SA234GR.WPB 10 341 3410.0 3410.0 ### /Each 140,000








ASTM A105 4 1.0 4.0 4.0 160 /Each 640

ASTM A105 4 0.5 2.0 2.0 40 /Each 160






STEEL FRAME WORK



S275JR 6 63.60 382 419.76 3.2 /kg 1,343

S275JR 6 112.80 677 744.48 3.2 /kg 2,382

S275JR 12 112.80 1354 1488.96 3.2 /kg 4,765

S275JR 1 ### 1800 1980.00 6.8 /kg 13,464


A106GR.B 8 20.34 163 178.99 28 /mtr 1,344





Sl No

Unit Wt

Finish Wt

Rate Basis

Elbow 28 inch x 25.4mm thk x 90 Degree, LR

DS Korea Flange





SS316L Spiral wound






Skid-9 52 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis

Inch Dia --28 inch x 25.4mm thk--50hrs/Joint 120 Hrs Rate 42/hr 5040Inch Dia --10 inch x Sch.80--10 hrs/Joint x 1 1000 Hrs Rate 42/hr 42000Inch Dia --8 inch x Sch.80--8 hrs/Joint x 8 Jo 64 Hrs Rate 42/hr 2688Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 236 Hrs Rate 42/hr 2940Fabrication cost (marking, cutting) 1200 Hrs For marking, cuting 42 Per hrs 50400Fab. cost of support structurals (set up & w 1400 Hrs For setup & welding 42 Per hrs 58800

165228III. NDT : -













Skid-8 53 of 79

DATE : 4/3/2011








STEEL PIPING

Pipe 28 inch x 25.4mm thk x 12mtr long A106GR.B 1 5352 5352.0 956.76 5300 /mtr 63,600





SA234GR.WPB 2 478 956.0 956.0 ### /Each 30,000






Reducer 28 inch x 10 inch x Sch.80 SA234GR.WPB 10 341 3410.0 3410.0 ### /Each 140,000








ASTM A105 4 1.0 4.0 4.0 160 /Each 640

ASTM A105 4 0.5 2.0 2.0 40 /Each 160






STEEL FRAME WORK



S275JR 6 63.60 382 419.76 3.2 /kg 1,343

S275JR 6 112.80 677 744.48 3.2 /kg 2,382

S275JR 12 112.80 1354 1488.96 3.2 /kg 4,765

S275JR 1 ### 1800 1980.00 6.8 /kg 13,464


A106GR.B 8 20.34 163 178.99 28 /mtr 1,344





Sl No

Unit Wt

Finish Wt

Rate Basis

Elbow 28 inch x 25.4mm thk x 90 Degree, LR

DS Korea Flange





SS316L Spiral wound






Skid-8 54 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis

Inch Dia --28 inch x 25.4mm thk--50hrs/Joint 120 Hrs Rate 42/hr 5040Inch Dia --10 inch x Sch.80--10 hrs/Joint x 1 1000 Hrs Rate 42/hr 42000Inch Dia --8 inch x Sch.80--8 hrs/Joint x 8 Jo 64 Hrs Rate 42/hr 2688Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 236 Hrs Rate 42/hr 2940Fabrication cost (marking, cutting) 1200 Hrs For marking, cuting 42 Per hrs 50400Fab. cost of support structurals (set up & w 1400 Hrs For setup & welding 42 Per hrs 58800

165228III. NDT : -













Skid-7 55 of 79

DATE : 4/3/2011








STEEL PIPING




















ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612


A106GR.B 4 20.34 81 89.50 28 /mtr 672





Sl No

Unit Wt

Finish Wt

Rate Basis

DS Korea Flange




SS316L Spiral wound






Skid-7 56 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis


65016III. NDT : -












Skid-6 57 of 79

DATE : 4/3/2011








STEEL PIPING













WN Type Flange 6 inch x Sch.40 x 150# ASTM A105N 2 10.8 21.6 21.6 102 /Each 204



WN Type Flange 3 inch x Sch.40 x 150# ASTM A105N 4 4.5 18.0 18.0 60 /Each 240




ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80





Gaskets ,6" --2nos, 4"-30nos, 1.5"-6nos 6 inch @110/each, 4 inch @60/each, 1.5 inch 2,260

STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612


A106GR.B 4 20.34 81 89.50 28 /mtr 672




II. Fabrication Cost : -Inch Dia --6 inch x Sch40--4hrs/Joint x 2Join 8 Hrs Rate 42/hr 336

Sl No

Unit Wt

Finish Wt

Rate Basis

DS Korea Flange




SS316L Spiral wound






Skid-6 58 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis


52567III. NDT : -

Radiography test 100% 6"-2 Joints@175/joint, 4"-45 Joints@85/joint, 1. 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 450 1,200











Skid-5 59 of 79

DATE : 4/3/2011








STEEL PIPING








Elbow 1.5 inch x Sch.XXS x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 60 /Each 120





WN Type Flange 10 inch x Sch.80 x 900# ASTM A105N 2 118 236.0 236.0 1210 /Each 2,420 DS Korea Flange







ASTM A105 4 1.0 4.0 4.0 160 /Each 640

ASTM A105 4 0.5 2.0 2.0 40 /Each 160






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612


A106GR.B 4 20.34 81 89.50 28 /mtr 672





Sl No

Unit Wt

Finish Wt

Rate Basis




SS316L Spiral wound






Skid-5 60 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis

Inch Dia --6 inch x Sch.80--8 hrs/Joint x 45 J 360 Hrs Rate 42/hr 15120Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 108 Hrs Rate 42/hr 4536Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 800 Hrs For setup & welding 42 Per hrs 33600

78456III. NDT : -












Skid-4 61 of 79

DATE : 4/3/2011








STEEL PIPING

Pipe 10 inch x Sch.XXS x 12mtr long A106GR.B 1 1861.8 1861.8 956.76 900 /mtr 10,800

Pipe 6 inch x Sch.XXS x 12mtr long A106GR.B 3 950.64 2851.9 1021.2 460 /mtr 16,560

Pipe 1.5 inch x Sch.XXS x 12mtr long A106GR.B 1 114.72 114.7 64.92 55 /mtr 660

Pipe 3/4 inch x Sch.XXS x 12mtr long A106GR.B 1 43.68 43.7 26.4 50 /mtr 600

Pipe 1/2 inch x Sch.XXS x 12mtr long A106GR.B 1 30.6 30.6 19.44 40 /mtr 480

Elbow 10 inch x Sch.XXS x 90 Degree, LR SA234GR.WPB 2 97 194.0 194.0 2500 /Each 5,000

Elbow 6 inch x Sch.XXS x 90 Degree, LR SA234GR.WPB 3 30 90.0 90.0 600 /Each 1,800

Elbow 1.5 inch x Sch.XXS x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 60 /Each 120

Eq. Tee 10 inch x Sch.XXS SA234GR.WPB 2 98 196.0 196.0 2100 /Each 4,200

Eq. Tee 6 inch x Sch.XXS SA234GR.WPB 2 39 78.0 78.0 800 /Each 1,600

Reducer 10 inch x 6 inch x Sch.XXS SA234GR.WPB 5 29 145.0 145.0 600 /Each 3,000

Reducer 6 inch x 4 inch x Sch.XXS SA234GR.WPB 4 11.08 44.3 44.3 300 /Each 1,200

ASTM A105N 2 118 236.0 236.0 1210 /Each 2,420 DS Korea Flange


WN Type Flange 6 inch x Sch.XXS x 900# ASTM A105N 24 50 1200.0 1200.0 500 /Each 12,000

WN Type Flange 4 inch x Sch.XXS x 900# ASTM A105N 4 23 92.0 92.0 232 /Each 928

ASTM A105N 8 1.8 14.4 14.4 60 /Each 480

ASTM A105N 4 0.8 3.2 3.2 40 /Each 160

ASTM A105N 4 0.6 2.4 2.4 40 /Each 160

ASTM A105 4 1.0 4.0 4.0 160 /Each 640

ASTM A105 4 0.5 2.0 2.0 40 /Each 160






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612


A106GR.B 4 20.34 81 89.50 28 /mtr 672



Total cost for Materials ###Total cost for Materials with 10% Margin ###

II. Fabrication Cost : -Inch Dia --10 inch x Sch.XXS--14hrs/Joint x 2 140 Hrs Rate 42/hr 5880

Sl No

Unit Wt

Finish Wt

Rate Basis

WN Type Flange 10 inch x Sch.XXS x 900#

WN Type Flange 1.5 inch x Sch.XXS x 900#WN Type Flange 3/4 inch x Sch.XXS x 900#WN Type Flange 1/2 inch x Sch.XXS x 900#Half coupling 3/4" x 6000# x NPT threaded, male



SS316L Spiral wound






Skid-4 62 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis

Inch Dia --6 inch x Sch.XXS--10 hrs/Joint x 4 450 Hrs Rate 42/hr 18900Inch Dia --1.5 inch x Sch.XXS--3 hrs/Joint x 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 130 Hrs Rate 42/hr 5460Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 800 Hrs For setup & welding 42 Per hrs 33600

84000III. NDT : -












Skid-3 63 of 79

DATE : 4/3/2011








STEEL PIPING



















ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 ### 1040 1144.00 6.8 /kg 7,779


A106GR.B 4 20.34 81 89.50 28 /mtr 672

Additional cost for Spares (10% extra) 800



II. Fabrication Cost : -Inch Dia --10 inch x Sch40--10hrs/Joint x 2Jo 20 Hrs Rate 42/hr 840Inch Dia --6 inch x Sch.40--5 hrs/Joint x 45 J 225 Hrs Rate 42/hr 9450

Sl No

Unit Wt

Finish Wt

Rate Basis




SS316L Spiral wound




Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 10,000mm long


Skid-3 64 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis

Inch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 50 Hrs Rate 42/hr 2100Inch Dia --3/4 inch x Sch.40--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 59 Hrs Rate 42/hr 2940Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200

58170III. NDT : -












Skid-2 65 of 79

DATE : 4/3/2011








STEEL PIPING













WN Type Flange 10 inch x Sch.40 x 300# ASTM A105N 2 41 82.0 82.0 363 /Each 726 DS Korea Flange







ASTM A105 4 1.0 4.0 4.0 80 /Each 320

ASTM A105 4 0.5 2.0 2.0 20 /Each 80






STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 6.8 /kg 6,612


A106GR.B 4 20.34 81 89.50 28 /mtr 672


Consumables 10% 5,771 5% on Material 7,811 8,445 LS



Sl No

Unit Wt

Finish Wt

Rate Basis




SS316L Spiral wound






Skid-2 66 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis


57708III. NDT : -














Description MOC Nos Unit Wt

Kg Kg

Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)Skid size; 8.5mtr long x 2.6mtr width x 3mtr height

I. Material Cost : -STEEL PIPINGPipe 10 inch x Sch.40 x 12mtr long A106GR.B 1 723.72 723.7Pipe 6 inch x Sch.40 x 12mtr long A106GR.B 3 339.12 1017.4Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4Elbow 10 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 54 108.0Elbow 6 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 20.3 60.9Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7Eq. Tee 10 inch x Sch.40 SA234GR.WPB 2 65 130.0Eq. Tee 6 inch x Sch.40 SA234GR.WPB 2 33 66.0Reducer 10 inch x 6 inch x Sch.40 SA234GR.WPB 5 15 75.0Reducer 6 inch x 4 inch x Sch.40 SA234GR.WPB 4 6.5 26.0WN Type Flange 10 inch x Sch.40 x 150# ASTM A105N 2 37 74.0Blind Type Flange 10 inch x 150# ASTM A105N 2 40 80.0WN Type Flange 6 inch x Sch.40 x 150# ASTM A105N 24 18 432.0WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N 8 1.8 14.4WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N 4 0.8 3.2WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N 4 0.6 2.4

ASTM A105 4 1.0 4.0

ASTM A105 4 0.5 2.0U Clamps for 12 inch pipes A36/EQ. 16 2.96 47.3U Clamps for 8 inch pipes A36/EQ. 16 3.47 55.5



Gaskets ,12" --2nos, 8"-30nos, 1.5"-6nos 12 inch @120/each, 8 inch @100/each, 1.5 inch STEEL FRAME WORKUC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165

S275JR 3 63.60 191

Sl No

Finish Wt



A193GR.B7/A194GR.2H

A193GR.B7/A194GR.2H

SS316L Spiral wound


S275JR 2 112.80 226

S275JR 10 112.80 1128

S275JR 1 884.00 884Grating clip; 4nos/sq.mtr S275JR 100 0.10 10

A106GR.B 4 20.34 81Additional cost for Spares (10% extra)Consumables 10%

5% on Material 7,706 Total cost for Materials

Total cost for Materials with 10% MarginII. Fabrication Cost : -

Inch Dia --12 inch x Sch40--12hrs/Joint x 2J 24 Hrs Rate 42/hrInch Dia --8 inch x Sch.40--6 hrs/Joint x 45 270 Hrs Rate 42/hrInch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 50 Hrs Rate 42/hrInch Dia --3/4 inch x Sch.40--2 hrs/Joint x 1 20 Hrs Rate 42/hrPipe havdling Hrs (20% of the total fab.hrs) 69 Hrs Rate 42/hrFabrication cost (marking, cutting) 400 Hrs For marking, cuting Fab. cost of support structurals (set up & w 600 Hrs For setup & welding

III. NDT : -Radiography test 100% 16"-2 Joints@175/joint, 8"-45 Joints@85/joint, 1.5" MPI on lifting lugs 100%Visual Examination 100% 50 hrsMPI (wherever RT is not possible) 100% 0 Visits Blasting & Painting 150 sq.mtrTransport for Painting - Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scopeQA/QC Inspection 72

- Design and Preparartion of Fab DrawingsPacking for TransportDocumentationCommercial Loading 1% of Total Value

Total Cost for NDT and other worksIV SKID ASSEMBLING & TESTING

Grating and handrail assembling 4 man, 4day, 8hrsSkid assembling for hydro testing 3 man, 4day, 8hrsHydrotesting at shop 2 man, 2 days,8 hrs 32 HrsInstallation of all free issue instruments & valves (8nos 10 inch dia valves & meters)Trial Testing (Air testing) 3man, 2day,8hrs








DATE : 4/3/2011


Design pressure = 18 bar

Material (AED)

Kg Rate Amount


956.76 325 /mtr 3,900 1021.2 140 /mtr 5,040 64.92 55 /mtr 660 26.4 50 /mtr 600

19.44 40 /mtr 480 108.0 450 /Each 900 60.9 115 /Each 345 0.7 20 /Each 40

130.0 650 /Each 1,300 66.0 210 /Each 420 75.0 245 /Each 1,225 26.0 65 /Each 260 74.0 325 /Each 650 80.0 357.5 /Each 715

432.0 115 /Each 2,760 28.0 95 /Each 380 14.4 34 /Each 272 3.2 30 /Each 120 2.4 25 /Each 100

4.0 60 /Each 240

2.0 40 /Each 160 47.3 150 /Each 2,400 55.5 90 /Each 1,440

17.3 8 /Each 192

34.1 6 /Each 1,440

12 inch @120/each, 8 inch @100/each, 1.5 inch 3,480

4015 3.2 /kg 12,848 181.33 5 /kg 907

209.88 3.2 /kg 672

Proc Wt Remark

sRate Basis

248.16 3.2 /kg 794

1240.80 3.2 /kg 3,971

972.40 6.8 /kg 6,612 11.00 6 /no 600

89.50 28 /mtr 672 800 6,018

8,340 LS #REF!Total cost for Materials 63,412

Total cost for Materials with 10% Margin 69,753

Rate 42/hr 1008Rate 42/hr 11340Rate 42/hr 2100Rate 42/hr 840Rate 42/hr 2889.6

For marking, cuting 42 Per hrs 16800 For setup & welding 42 Per hrs 25200

60178

16"-2 Joints@175/joint, 8"-45 Joints@85/joint, 1.5" 5,675 500

42 /Hrs 2,100 450 1,200

80 /sq.mtr 12,000 100 MT -

MT - 42 /Hrs 3,009

125 MT 1,800 LS 4,000 LS 3,000 LS 900 LS


42 /Hrs 5,376 42 /Hrs 4,032

Hrs 42 /Hrs 1,344 42 /Hrs 604842 /Hrs 2016

2,016 Total Cost for assembling and testing 20,832

Total Price = Fab + NDT + Assembling and testing ### ###Total Selling Price 184947

Rate in US $ = 50463 ###

Skid-1 71 of 79

DATE : 4/3/2011








STEEL PIPING




















ASTM A105 4 1.0 4.0 4.0 20 /Each 80

ASTM A105 4 0.5 2.0 2.0 10 /Each 40





Gaskets ,12" --2nos, 8"-30nos, 1.5"-6nos 12 inch @120/each, 8 inch @100/each, 1.5 in 3,480

STEEL FRAME WORK



S275JR 3 63.60 191 209.88 3.2 /kg 672

S275JR 2 112.80 226 248.16 3.2 /kg 794

S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971

S275JR 1 884.00 884 972.40 7 /kg 6,807


A106GR.B 4 20.34 81 89.50 28 /mtr 672





Sl No

Unit Wt

Finish Wt

Rate Basis




SS316L Spiral wound






Skid-1 72 of 79



Sl No

Unit Wt

Finish Wt

Rate Basis


60178III. NDT : -










Rate in US $ = 54102 ###Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000


OFFER (R2) 73 of 79

CLIENT: EMERSON PROCESS MANAGEMENT SEW WO.NO: 250061CLIENT REF: Project IRP-2

JOB DESCRIPTION: QTY. PRICE A) Material procurement,fabrication,assembling, Testing and delivery of various custody transfer unidirectional metering skid for IRP-2 ProjectCustody transfer metering Skid (Tag.no.013-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 69400Custody transfer metering Skid (Tag.no.029-FT-209); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 66200Custody transfer metering Skid (Tag.no.311-FT-400); Size 10mtr lg x 2.6mtr width x 3mtr ht 1 75500Custody transfer metering Skid (Tag.no.312-FT-001); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 104100Custody transfer metering Skid (Tag.no.312-FT-002); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 98100Custody transfer metering Skid (Tag.no.323-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 60300Custody transfer metering Skid (Tag.no.323-FT-401); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 69500Custody transfer metering Skid (Tag.no.410-FT-400); Size 12.5mtr lg x 3.6mtr width x 3.6mt 1 322500Custody transfer metering Skid (Tag.no.410-FT-401); Size 12.5mtr lg x 3.6mtr width x 3.6mt 1 322500Custody transfer metering Skid (Tag.no.410-FT-203); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 69900Custody transfer metering Skid (Tag.no.410-FT-206); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 69900Custody transfer metering Skid (Tag.no.410-FT-209); Size 12.5mtr lg x 2.6mtr width x 3.6mt 1 170000Custody transfer metering Skid (Tag.no.751-FT-300); Size 12.5mtr lg x 3.6mtr width x 3.6mt 1 197300Custody transfer metering Skid (Tag.no.751-FT-301); Size 12.5mtr lg x 3.6mtr width x 3.6mt 1 197300Custody transfer metering Skid (Tag.no.751-FT-001); Size 10mtr lg x 2.6mtr width x 3mtr ht 1 89000Custody transfer metering Skid (Tag.no.751-FT-011); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 68300Custody transfer metering Skid (Tag.no.751-FT-021); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 68300Custody transfer metering Skid (Tag.no.751-FT-041); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 77900Custody transfer metering Skid (Tag.no.751-FT-031); Size 10mtr lg x 2.6mtr width x 3mtr ht 1 72850Custody transfer metering Skid (Tag.no.800-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 72850Custody transfer metering Skid (Tag.no.900-FT-001); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 72850Custody transfer metering Skid (Tag.no.900-FT-002); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 66200Custody transfer metering Skid (Tag.no.800-FT-401); Size 12.5mtr lg x 2.6mtr width x 3.6mt 1 174600Custody transfer metering Skid (Tag.no.326-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 75100Custody transfer metering Skid (Tag.no.326-FT-401); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 75100Custody transfer metering Skid (Tag.no.326-FT-402); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 75100Custody transfer metering Skid (Tag.no.326-FT-403); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 75100

Truck Loading Metering Skid (Tag no. 1000-FT-401A); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 14800Truck Loading Metering Skid (Tag no. 1000-FT-401B); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-401C); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-401D); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-401E); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-401F); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-402A); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-402B); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-402C); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-402D); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-402E); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-402F); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-403A); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-403B); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-403C); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-403D); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-404A); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-404B); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 020-FT-500A); Size 5.05mtr lg x 1mtr width x 1.8mtr h 1 16960Truck Loading Metering Skid (Tag no. 020-FT-500B); Size 5.05mtr lg x 1mtr width x 1.8mtr h 1 16960

B) Electrical & Instrumentation work

OFFER (R2) 74 of 79

Custody transfer metering Skid (Tag.no.013-FT-400) 1 23600Custody transfer metering Skid (Tag.no.029-FT-209) 1 23600Custody transfer metering Skid (Tag.no.311-FT-400) 1 23600Custody transfer metering Skid (Tag.no.312-FT-001) 1 23600Custody transfer metering Skid (Tag.no.312-FT-002) 1 23600Custody transfer metering Skid (Tag.no.323-FT-400) 1 23600Custody transfer metering Skid (Tag.no.323-FT-401) 1 23600Custody transfer metering Skid (Tag.no.410-FT-400) 1 38950Custody transfer metering Skid (Tag.no.410-FT-401) 1 38950Custody transfer metering Skid (Tag.no.410-FT-203) 1 23600Custody transfer metering Skid (Tag.no.410-FT-206) 1 23600Custody transfer metering Skid (Tag.no.410-FT-209) 1 32200Custody transfer metering Skid (Tag.no.751-FT-300) 1 38950Custody transfer metering Skid (Tag.no.751-FT-301) 1 38950Custody transfer metering Skid (Tag.no.751-FT-001) 1 23600Custody transfer metering Skid (Tag.no.751-FT-011) 1 23600Custody transfer metering Skid (Tag.no.751-FT-021) 1 23600Custody transfer metering Skid (Tag.no.751-FT-041) 1 23600Custody transfer metering Skid (Tag.no.751-FT-031) 1 23600Custody transfer metering Skid (Tag.no.800-FT-400) 1 23600Custody transfer metering Skid (Tag.no.900-FT-001) 1 23600Custody transfer metering Skid (Tag.no.900-FT-002) 1 23600Custody transfer metering Skid (Tag.no.800-FT-401) 1 32200Custody transfer metering Skid (Tag.no.326-FT-400) 1 23600Custody transfer metering Skid (Tag.no.326-FT-401) 1 23600Custody transfer metering Skid (Tag.no.326-FT-402) 1 23600Custody transfer metering Skid (Tag.no.326-FT-403) 1 23600

Truck Loading Metering Skid (Tag no. 1000-FT-401A) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-401B) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-401C) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-401D) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-401E) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-401F) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-402A) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-402B) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-402C) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-402D) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-402E) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-402F) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-403A) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-403B) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-403C) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-403D) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-404A) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-404B) 1 16100Truck Loading Metering Skid (Tag no. 020-FT-500A) 1 16100Truck Loading Metering Skid (Tag no. 020-FT-500B) 1 16100

Total cost in US $ = 4330590

Scope of work : Assumptions/Considerations:-01) Pipe work fabrication and welding shall be as per code ASME B31.302) Desingn of the Skid structural is included in our scope.We shall submit detailed fabrication drawings for your approval proir to start of fabrication.03) Following materials shall be supplied by us with any origin as available in the local market.Pipes --Material ASTM A106GR.B smls

OFFER (R2) 75 of 79

Flanges --WNRF typ--Material ASTM A105NElbows, Reducers and Tees -- ASTM A234GR.WPBSkid structural -- S275JR/EQ.U Clamps -- A36/EQ.Bolts and Nuts -- A193GR.B7/ A194GR.2H, Gaskets -- CAF04) MTC shall be submitted with 3.1 Certification for the materials which is included in our scope of supply.05) We have not considered any type of Valves, Meters, Filters, etc. from our scope of supply.06) Fllowing documents shall be submitted for your review and approval prior to start of fabrication.Welding procedureProcedure Qualification RecordNDT Procedures07) Following documents shall be submitted for your review with in 4-6 weeks after the placement of order.Painting procedure.Manufacturing record book indexProduction scheduleLeak test procedureHydro test procedure08) We have considered the main pipe line Schedule for the Skids based on your design pressure.09) Main Skid frame size and Lifting lug locations shall be confirmed after the completion of our design calculations. 10) Electrical and instrumentation work is included in our scope and the scope of work shall be as per follows.a) Supply of materials as per the following reference attachments (Material Take off/MTO list attached separately). EF/280/411.A/MTO/1 Supply.EF/280/411.A/MTO/2 Supply.EF/280/411.A/MTO/3 Supply.EF/280/411.A/MTO/4 Supply.b) Supply of SS Cable trays, cables, Nickel Plated glands and its installation work.c) Supply of Junction box (JB) as per the attached MTOs.d) Cable laying between instruments and JB, dressing, glanding & termination.e) Installation of instruments as per your hook up drawingf) Supply and installation of instrument shades for field instruments.g) Supply of instrument tube fittings as per hook up drawings.h) Cable insulation test and continuity testi) Install all lables and ferrulesj) Manpower assistance in FAT11) NDT shall be as per follows.a) 100% Visual inspection on weld joints. b) 100% radiography test on all butt weld joints.c) 100% MPI test on lifting lugs weld joints.d) 100% MPI on butt weld joints wherever RT is not possible.12) We have not considered any PWHT in our scope.13) Hydrotest shall be done by us in our shop with 1.5 times of design pressure. Required gaskets, Fastners and Blind flanges shall be provided by us for hydro testing. 14) After satisfactory completion of the inspection of hydrotest, we shall dismandle the same for blasting and painting.15) Pipe spools external surfaces and Skid structural area shall be blasted to SA 2 1/2 & painted as per follows.Primer coat -- One layer of Inorganic zinc silicate primer, minimum thickness 75 microns.Intermediate -- One layer of Modified epoxy polyamide 50 microns.Finishing coat --Aliphatic polyurethane 50 micron thickness--Colours RAL 7038, light gray.16) Assembly of the Skid with all free issued eqipments & instruments is in our scope.17) Air leak test of the full skid after the completion of all assembly is in our scope.18) Assistance for FAT shall be provided by us after the completion of electrical and instrumentation work.19) Dismandling of the required components, Proper packing of the Metering Skid shall be done by us as per follows.a) Tagged with metal tags and tied with G.I wires.b) Flanged end blanked by using flange end protectors/wooden blinds.20) Our quoted price is strictly based on the above assumptions/ considerations basis. If any major

OFFER (R2) 76 of 79

changes/deviation comes on this, our quoted price shall be revised accordingly.21) Delivery with in your UAE site is in our scope.22) We shall submit all QA/QC related documents after the completion of final inspection and testing.Exclusions:1) Any process Design.2) NDT other than mentioned above.3) Arrangement of any third party inspection agency.4) Supply of any valves, gauges and any other instruments/equipments.5) Any heat treatment/insulation work.6) Any site installation/erection work.Delivery: With in 50-54 weeks from the date of receipt of PO.

OFFER-04-03-2011 77 of 79

CLIENT: EMERSON PROCESS MANAGEMENT SEW WO.NO: 250,061 CLIENT REF: Project IRP-2

JOB DESCRIPTION: QTY. PRICE A) Material procurement,fabrication,assembling, Testing and delivery of various custody transfer unidirectional metering skid for IRP-2 Project

Custody transfer metering Skid (Tag.no.013-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 55,800 Custody transfer metering Skid (Tag.no.013-FT-101); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 53,200 Custody transfer metering Skid (Tag.no.029-FT-209); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 53,200 Custody transfer metering Skid (Tag.no.311-FT-400); Size 10mtr lg x 2.6mtr width x 3mtr ht 1 62,500 Custody transfer metering Skid (Tag.no.312-FT-001); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 77,100 Custody transfer metering Skid (Tag.no.312-FT-002); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 68,300 Custody transfer metering Skid (Tag.no.323-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 48,300 Custody transfer metering Skid (Tag.no.410-FT-400); Size 12.5mtr lg x 3.6mtr width x 3.6mt 1 55,500 Custody transfer metering Skid (Tag.no.410-FT-401); Size 12.5mtr lg x 3.6mtr width x 3.6mt 1 259,900 Custody transfer metering Skid (Tag.no.410-FT-203); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 259,900 Custody transfer metering Skid (Tag.no.410-FT-206); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 56,700 Custody transfer metering Skid (Tag.no.410-FT-209); Size 12.5mtr lg x 2.6mtr width x 3.6mt 1 56,700 Custody transfer metering Skid (Tag.no.410-FT-211); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 134,000

Custody transfer metering Skid (Tag.no.751-FT-300); Size 12.5mtr lg x 3.6mtr width x 3.6mt 1 166,600 Custody transfer metering Skid (Tag.no.751-FT-301); Size 12.5mtr lg x 3.6mtr width x 3.6mt 1 166,600 Custody transfer metering Skid (Tag.no.751-FT-001); Size 10mtr lg x 2.6mtr width x 3mtr ht 1 77,600 Custody transfer metering Skid (Tag.no.751-FT-011); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 55,200 Custody transfer metering Skid (Tag.no.751-FT-021); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 54,200 Custody transfer metering Skid (Tag.no.751-FT-031); Size 10mtr lg x 2.6mtr width x 3mtr ht 1 60,300 Custody transfer metering Skid (Tag.no.751-FT-041); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 63,200

Custody transfer metering Skid (Tag.no.800-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 58,200 Custody transfer metering Skid (Tag.no.800-FT-401); Size 12.5mtr lg x 2.6mtr width x 3.6mt 1 137,500

Custody transfer metering Skid (Tag.no.900-FT-001); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 58,200 Custody transfer metering Skid (Tag.no.900-FT-002); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 53,400

Custody transfer metering Skid (Tag.no.326-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 62,400 Custody transfer metering Skid (Tag.no.326-FT-401); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 62,400 Custody transfer metering Skid (Tag.no.326-FT-402); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 62,400 Custody transfer metering Skid (Tag.no.326-FT-403); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 62,400 Custody transfer metering Skid (Tag.no.1100-FT-121); Size 8.5mtr lg x 2.6mtr width x 3mtr 1 58,000

2,499,700 B) Electrical & Instrumentation workCustody transfer metering Skid (Tag.no.013-FT-400) 1 23,100 Custody transfer metering Skid (Tag.no.013-FT-101) 1 23,100 Custody transfer metering Skid (Tag.no.029-FT-209) 1 23,100 Custody transfer metering Skid (Tag.no.311-FT-400) 1 23,100 Custody transfer metering Skid (Tag.no.312-FT-001) 1 17,400 Custody transfer metering Skid (Tag.no.312-FT-002) 1 17,400 Custody transfer metering Skid (Tag.no.323-FT-400) 1 23,100 Custody transfer metering Skid (Tag.no.410-FT-400) 1 23,100 Custody transfer metering Skid (Tag.no.410-FT-401) 1 31,500 Custody transfer metering Skid (Tag.no.410-FT-203) 1 23,100 Custody transfer metering Skid (Tag.no.410-FT-206) 1 23,100 Custody transfer metering Skid (Tag.no.410-FT-209) 1 23,100 Custody transfer metering Skid (Tag.no.410-FT-211) 1 23,100

OFFER-04-03-2011 78 of 79

Custody transfer metering Skid (Tag.no.751-FT-300) 1 23,100 Custody transfer metering Skid (Tag.no.751-FT-301) 1 31,500 Custody transfer metering Skid (Tag.no.751-FT-001) 1 23,100 Custody transfer metering Skid (Tag.no.751-FT-011) 1 23,100 Custody transfer metering Skid (Tag.no.751-FT-021) 1 23,100 Custody transfer metering Skid (Tag.no.751-FT-041) 1 23,100 Custody transfer metering Skid (Tag.no.751-FT-031) 1 23,100 Custody transfer metering Skid (Tag.no.800-FT-400) 1 23,100 Custody transfer metering Skid (Tag.no.900-FT-001) 1 23,100 Custody transfer metering Skid (Tag.no.900-FT-002) 1 23,100 Custody transfer metering Skid (Tag.no.800-FT-401) 1 23,100 Custody transfer metering Skid (Tag.no.326-FT-400) 1 23,100 Custody transfer metering Skid (Tag.no.326-FT-401) 1 23,100 Custody transfer metering Skid (Tag.no.326-FT-402) 1 23,100 Custody transfer metering Skid (Tag.no.326-FT-403) 1 23,100 Custody transfer metering Skid (Tag.no.1100-FT-121) 1 23,100

675,300

Total cost in US $ = 3,175,000

Scope of work : Assumptions/Considerations:-01) Pipe work fabrication and welding shall be as per code ASME B31.302) Desingn of the Skid structure including the skid base and pipe supports and anchor point location is included inour scope.03) Detailed engineering with MTO, drawings to fabricate the structure and piping is in our scope.04) Following materials shall be supplied by us with any origin as available in the local market.Pipes --Material ASTM A106GR.B smls, Sch.STDFlanges --WNRF typ--Material ASTM A105NElbows, Reducers and Tees -- ASTM A234GR.WPBSkid structural -- S275JR/EQ.U Clamps -- A36/EQ.Bolts and Nuts -- A193GR.B7/ A194GR.2H, Gaskets -- CAF05) MTC shall be submitted with 3.1 Certification for the materials which is included in our scope of supply.06) We have not considered any type of Valves, Meters, Filters, etc. from our scope of supply.07) Fllowing documents shall be submitted for your review and approval prior to start of fabrication.Welding procedureProcedure Qualification RecordNDT Procedures08) Following documents shall be submitted for your review with in 4-6 weeks after the placement of order.Painting procedure.Manufacturing record book indexProduction scheduleLeak test procedureHydro test procedure09) We have considered the main pipe line Schedule for the Skids based on your design pressure.10) Main Skid frame size and Lifting lug locations shall be confirmed after the completion of our design calculations. 11) Electrical and instrumentation work is included in our scope and the scope of work shall be as per follows.Our offer is based on the following documents;PID With HC4 Option IRP2-101230810-3-003.Rev.0 GSEC, Typical Skid GA-1 TK4926-1, Typical Skid GA-2 TK4927-1& Technical piping specifications for piping system-AMD-PU-003-5595-001-Rev-02.Instrument tubing & fitting of SS-316- Make Sawagelok or Parker.We have not considered any electrical lighting for the skid.We have considered following in our scope of work.cable trays & accessories-stainless steel material.Instrumentataion /Electrical cables & accessories.Instrument tubes & fittings.Sun shades for electrical instruments.Cable glands, junction boxes, instrumentation bulk materials for instruments.

OFFER-04-03-2011 79 of 79

cabling will be secured with UV resistant cable ties & sufficient free cable at termination end.All the Tagged instruments/valves shall be supplied by Emerson.We have not considered any fire or gas detection system.rand can be provided upon request with an additional commercial impact.All tubing/tube fitting considered seamless SS316L material.12) NDT shall be as per follows.a) 100% Visual inspection on weld joints. b) 100% radiography test on all butt weld joints.c) 100% MPI test on lifting lugs weld joints.d) 100% MPI on butt weld joints wherever RT is not possible.13) We have not considered any PWHT in our scope.14) Hydrotest shall be done by us in our shop with 1.5 times of design pressure. Required gaskets, Fastners and Blind flanges shall be provided by us for hydro testing. 15) After satisfactory completion of the inspection of hydrotest, we shall dismandle the same for blasting and painting.16) Pipe spools external surfaces and Skid structural area shall be blasted to SA 2 1/2 & painted as per follows.Primer coat -- One layer of Inorganic zinc silicate primer, minimum thickness 75 microns.Intermediate -- One layer of Modified epoxy polyamide 50 microns.Finishing coat --Aliphatic polyurethane 50 micron thickness--Colours RAL 7038, light gray.17) Assembly of the Skid with all free issued eqipments & instruments is in our scope.18) Air leak test of the full skid after the completion of all assembly is in our scope.19) Assistance for FAT shall be provided by us after the completion of electrical and instrumentation work.20) Dismandling of the required components, Proper packing of the Metering Skid shall be done by us as per follows.a) Tagged with metal tags and tied with G.I wires.b) Flanged end blanked by using flange end protectors/wooden blinds.21) Our quoted price is strictly based on the above assumptions/ considerations basis. If any major changes/deviation comes on this, our quoted price shall be revised accordingly.22) Delivery with in your UAE site is in our scope.23) We shall submit all QA/QC related documents after the completion of final inspection and testing.24) Material will be procured as available in local market with authentic origin as we did not received any approvedvendor list from the client.Exclusions:1) Any process Design.2) NDT other than mentioned above.3) Arrangement of any third party inspection agency.4) Supply of any valves, gauges and any other instruments/equipments.5) Any heat treatment/insulation work.6) Any site installation/erection work.Delivery: With in 50-54 weeks from the date of receipt of PO.

Date post:	29-Oct-2014
Category:	Documents
Upload:	uvarajmecheri
View:	57 times
Download:	2 times

est

Documents