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EU EN R2.D - MAY 2013
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EU EN R2.D - MAY 2013
Company Data
Fac
ts &
Fig
ures
ESTABLISHED: 1985
HEAD OFFICE: Mumbai
TURNOVER (FY 2012): 6 Million USD
EMPLOYEES: 100
CERTIFICATIONS: ISO 9001
COMPETENCES: MechanicsElectronics
SoftwareRoboticsVisionSpecial purpose machines
2004S.O.P.
Assembly Automation
1998First Export
(U.S.A.)
1988Additional worksin Nasik set-up
1985 1990 1995 2000 2005 2010
2000S.O.P.
Cam Index Table
1994S.O.P.
Light Curtains
1985Company founding
In Mumbai
2008ISO9001
QMS Certification
2012EU-based cooperation
establishment
2015
Loc
ation
s
Head QuartersMumbai
WorksMumbai (400 sqm)Nashik (4650 sqm)Mumbai (2800 sqm - opens 2Q 2013)
OfficesDelhi (2 sales, 2 service, 1 controls)Pune (2 sales, 1 service)Bangaluru (1 sales, 1 service)Chennai (1 sales, 1 service, 1 controls)
Representatives / DealersAhmedabad
IndoreHyderabad
JamshedpurKolkata
NagpurAurangabad
LudhianaKochi
Mumbai
Nashik
Pune
Bangaluru Chennai
Hyderabad
Kochi
Kolkata
Ahmedabad
Aurangabad
Nagpur
Delhi
Ludhiana
Jamshedpur
TurinITALY
Košice SLOVAKIA
Sacel Srl (EU Joint Venture)Turin (Italy)
2 PlantsKošice (Slovakia)
1 Plant
NASHIK MUMBAI (NEW)
MEXICOSaltillo, Coahuila
canadalondon, on
chinaHangzhou
polandBielsko-biala
GLOBAL SERVICE POINTS
Hum
an R
esou
rces
DIRECT (74)PROJECT MANAGEMENT: 8MECHANICAL DESIGN: 12ELECTRIC / PNEUMATIC DESIGN: 4PC /SPS SOFTWARE: 7MECHANICAL ASSEMBLY: 18MACHINING: 10 (+12*)ELECTRICAL ASSEMBLY / WIRING: 5DOCUMENTATION: 3QUALITY ASSURANCE: 3CUSTOMER SERVICE & CARE: 4
INDIRECT (24)
DESIGN DEPT.
QUALITY CONTROL DEPT.
TOOL MACHINING SHOP
FINAL ASSEMBLY AREA
(*) ADDITIONAL 12 PEOPLE IN SEPARATE GROUP’S COMPANY
Pro
duct
Por
tfol
io
STANDARD PRODUCTS (MANUFACTURED)
ORBITAL RIVETING HEADS / STATIONS
CLINCHINGHEADS / STATIONS
SCREWING STATIONS
HYDRO-PNEUMATIC /HYDRAULIC PRESSES
SAFETY LIGHTCURTAINS
GLOBOIDAL CAMINDEX DRIVES
Kno
w-H
ow
INTERNATIONAL PARTNERS
ASSEMBLY AND TESTING EQUIPMENTSMETAL PUNCHING DIESMETAL /PLASTIC DIRECT MATERIALS PRODUCTION
HELIUM LEAK TESTING EQUIPMENT
ROBOTIC CELLS
ROBOTIC CELLSHANDLING SYSTEMS
SMART VISION APPLICATIONS
Mar
ket
REFERENCE CUSTOMERS
Assembly & Test Equipment
Pro
duct
Por
tfol
io
CUSTOM EQUIPMENT FOR FACTORY AUTOMATION
BENCHES
ROTARY INDEXING TABLES
AUTOMATIC MODULES
ROBOTIC CELLS
Pro
duct
Por
tfol
io
ASSEMBLYROBOTICSKAN-BAN / PALLETIZERSLASER MATERIAL PROCESSINGORBITAL RIVETINGCLINCHINGRESIN DISPENSINGPLASTIC WELDINGCONTROLLED SCREWINGHYDRAULIC CALIBRATION & TESTLEAK TEST (AIR & HELIUM)ELECTRIC CALIBRATION AND TESTCAMERA SYSTEMSINDUSTRIAL CUSTOMIZED SWPRODUCT CO-DESIGNLEAN MANUFACTURING
COMPETENCIES
App
licati
on E
xam
ples
CUSTOMER: Aditya Auto Pvt. Ltd. - Ford (Bangalore)APPLICATION: Riveting & Greasing Machine for car latch
Basic Operation:Riveting, Greasing, Assembly Inspection.
Machine featuresRotary IndexerRiveting machine Model 012Metered quantity GreasingComponent presence checking Arrangement for component assembly & InspectionPLC & Pneumatic ControlsReject component bin arrangementTable structure with anti -vibration pads.
App
licati
on E
xam
ples
CUSTOMER: Magneti Marelli Shock Absorber Pvt. Ltd. (Pune)APPLICATION: Piston Valve + Rod / Foot Valve Assembly
Piston Valve + Rod AssemblyRotary IndexerAuto sequence for loading of component.Bowl feeder for positioning component08 variants of the Piston rodLoctite DispensingA-Class Screwing
Foot Valve Assembly
Rotary IndexerAuto sequence for loading of component.Bowl feeder for positioning component08 variants of the ValveCoining with Force/Stroke measurement and monitoring
App
licati
on E
xam
ples
CUSTOMER: Epcos India Ltd. (Nashik)APPLICATION: Semiautomatic Capacitor Can Assembly Machine
Basic Operation:Grooving on Aluminium can 0.5mm thick and diameter 25mm to 70mm.Pressing the same groove to form a thin step inside the Aluminium can.
Machine featuresAuto Feeding & Loading of the CanComponent presence checkingElement PressingGrooving and pressingAuto Unloading by Pick & PlaceJacking arrangement to accommodate length variety.
App
licati
on E
xam
ples
CUSTOMER: Asmo (Japan)APPLICATION: Wiper Motor Rotor Assembly
Shaft Press fitting Hydraulic 10T pressManual Indexing mechanismPoka Yoke PLC & HMI
Commutator Press fitting Pneumatic pressAuto Sliding mechanismPoka Yoke PLC & HMI
App
licati
on E
xam
ples
CUSTOMER: LYTE Industries LTD (Swansea, UK)APPLICATION: Ladder Riveting SPM
Six point riveting at a timeTransfer mechanism.Auto Lubrication before riveting to improve finish.17 variants of the LadderRoller Conveyors for inputs and Output material handling
(2013 NEW EQUIPMENT WILL INCLUDE ROBOTIZED MIG-WELDING CELL)
App
licati
on E
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ples
CUSTOMER: Nuclear Fuel Complex (Hyderabad)APPLICATION: Automated Density Measuring System
IN-WATERWEIGHTING
3- GRIPPERS PICK AND PLACE
OUTPUT TRAY
INPUTTRAY
IN-AIRWEIGHTING
App
licati
on E
xam
ples
CUSTOMER: Cogeme Precision Parts India Pvt. Ltd. (Pune)APPLICATION: Variable Geometry Turbocharger Assembly
005 ORBITAL RIVETING HEAD
HYDROPNEUM. PRESS (4 TONs)
X-Y AXIS CNC TABLE
PIN & ROLLER PIN SENSING UNIT
NOZZLE PIPE RIVETING FIXTURE
NOZZLE RING RIVETING FIXTURE
PIN & ROLLER PIN PRESSING FIXTURE
FIXTURE DE-CLAMPING
UNIT
FIXTURE LOCKING
UNIT
PROCESSCONTROL LOAD CELL
PUNCH HOLDER
ASSLY
App
licati
on E
xam
ples
CUSTOMER: Savera Furniture – IKEA (Aurangabad)APPLICATION: Chair Frame Welding with ABB 6 axis Robot
European Presence
Sac
el -
EU P
artn
er
SACEL SRL
ESTABLISHED: 1975HEAD OFFICE: San Giorgio Canavese (TO) - ITALYTURNOVER: 18,5 Million EuroEMPLOYEES: 140
METAL STAMPED PARTS
PLASTIC INJECTED PARTS
OVERMOLDED , ASSEMBLED, WELDED PARTS
FACTORY AUTOMATION, DIES DESIGN AND MANUFACTURING
QUALITY CERTIFICATIONSISO 9001ISO/TS 16949ISO 14001
MARKETS
PRODUCTION(ITALY)
TOOL-MAKER(ITALY)
PRODUCTION(SLOVAKIA)
Sac
el -
EU P
artn
er
SACEL SRL
OZEGNA (TO) 1800SQM – 30 EMPLOYEESHEAD-QUARTERS, SALES, ACCOUNTING, R&D , TOOL SHOP, AUTOMATION
SAN GIORGIO (TO) 4500SQM – 60 EMPLOYEESMETAL STAMPING , PLASTIC INJECTION , LASER WELDING, ASSEMBLY, LOGISTIC, QUALITY, MFG. ENG.
Košice 3000SQM – 35 EMPLOYEESMETAL STAMPING , PLASTIC INJECTION , OVER-MOLDING, ASSEMBLY, LOGISTIC, QUALITY, TOOL-MAINTEINANCE, INDUSTRIALIZATION
Sac
el -
EU P
artn
er
SACEL SRL
SINCE 2005 SACEL STARTED TO PRODUCE ASSEMBLY & TEST EQUIPMENT FOR ITS INTERNAL USE.
ALONG LAST YEARS HAS BEEN DEVELOPING SEVERAL LINES (WITH SINGLE MARKET VALUE UP TO 500.000€) .
FURTHERMORE, TWO STANDARD SYSTEMS ARE IN A DEVELOPMENT STAGE:ROTO-TRANSFER (Automation on Tools)
Advantages:Short set-up timeUse std. press for progressive diesTotally integrated in the tool
AUT.E.L. (Automation End of Line)
Operations attended:1) Picking parts from high-speed process (i.e. stamping press)2) Moving the parts to one or more checking stations (camera or other test)3) Moving the parts to the final packing
Productivity: 360-1800 pcs/hr.Project financed by MANUNET (EC Research project)
Patent
Pending
Brushless-fan Baseplate (Automotive)
Pacemaker (Medical)
Lamp Connector (Automotive)
Sac
el -
EU P
artn
er
SACEL
• TO EXPAND ITS BUSINESS VOLUME BY APPROACHING AUTOMATION BUSINESS TO OTHER COMPANIES.
• TO CREATE NEW LINKS AND BUSINESS POTENTIAL OPPORTUNITIES WITH CUSTOMERS APPROACHED THROUGH THE NEW VENTURE FOR ITS TRADITIONAL BUSINESS UNIT.
• SALES AND PROJECT MANAGEMENT.
• EQUIPMENT COMPLETION (IF REQUIRED).
• DELIVERY, COMMISSIONING, FINAL ACCEPTANCE, AFTER-SALES IN EUROPE.
PARTNERSHIP BENEFITS AND ROLES R
OLE
S
BEN
EFIT
S
ORBITAL SYSTEMS
• TO EXPAND ITS BUSINESS VOLUME IN AUTOMATION BUSINESS WITHIN EUROPEAN MARKET.
• TO GROW UP ITS POSITION OF AUTOMATION QUALIFIED SUPPLIER IN INDIAN MARKET, THANKS TO TECHNOLOGICAL IMPROVEMENT OBTAINED WORKING WITHIN EUROPEAN CUSTOMERS AND ITALIAN QUALIFIED TEAM.
• EQUIPMENT DESIGN, CONSTRUCTION AND SET-UP.
• SUPPORT IN EUROPE (IF REQUIRED).
Contacts
Headquarters :F-129, 109, Ansa Ind. Est.Saki Vihar Road,Mumbai - 400072 INDIA
Tel : +91-22-28473312Fax : +91-22-28476675
D&B D-U-N-S® N. 91-583-4683
ORBITAL SYSTEMS (BOMBAY) PVT. LTD. Nashik Works:F-19, Street No 18,MIDC, SatpurNasik – 422007INDIA
Tel : +91-0253-6695800Fax : +91-0253-6695858
Headquarters:Località Risera10080 Ozegna(TO) ITALY
Tel : +39-0124-424077Fax : +39-0124-27794
D&B D-U-N-S® N. 33-886-1797
SACEL S.R.L. San Giorgio C.se Works:Str. del Paschetto S/N10090 San Giorgio C.se (TO) ITALY
Tel : +39-0124-452991Fax : +39-0124-4529920
SacelEst s.r.o.Juzna Trieda 12504001 Košice SLOVAKIA
Tel : +421-557995542Fax : +421-918629124
