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EUROPE YOUR GLOBAL SUPPLIER OF ENGINEERING THERMOPLASTICS
EUROPE YOUR GLOBAL SUPPLIER OF
ENGINEERING THERMOPLASTICS
GROUP MISSION
GROUP SLOGAN Creating for Tomorrow
Contributing to life and livingfor people around the world
GROUP VISIONGROUP VALUES
Sinc
erity
, Cha
llenge, Creativity
Living in health and comfort
Mid-term management initiatives of the Asahi Kasei GroupHum
an R
esou
rces
Princ
ipl
es of th
e Asahi Kasei Group
Harmony with the natural environment
Mid-term management initiatives of the Asahi Kasei GroupHum
an R
esou
rces
Princ
ipl
es of th
e Asahi Kasei Group
Prin
ciple
s of c
ore o
perat
ing co
mpanies/strategic business units Visions of core operating compagnies/strategic business units
Asahi Kasei CorporationHQ Tokyo – Japan - www.asahi-kasei.co.jp
Material Health careHomes
Fibers & Chemicals
Health care
Electronics
Homes &Construction Materials
Fibers & Textiles PharmaceuticalsHomes
Chemicals Medical CareConstruction Materials
Acute Critical CareElectronics
• €19 BILLION turnover• >32 000 employees • GLOBAL presenceFacts 2015
Processing, sale and marketing of CHEMICALS & POLYMERS
Focus in EUROPE
AK CHEMICALS
• Chemicals : Caustic soda, chlorine, ammonia, nitric acid, acrylonitril, styrene, mma, cyclohexanol, adipic acid• Synthetic Rubber & Elastomer • PE, AS, ABS, PMMA • Performance Polymers: POM, PA66, mPPE • Specialty products: water purification/filtration
AK FIBERS
• Elastic polyurethane fiber• Cupro cellulosic fiber• Polyamide 6.6 filament• Nonwovens
POM
Engineering plastics with a superior, high-level balance of mechanical and slide characteristics, widely used in the production of electrical and electronic, automotive, and industrial parts and components.Applications: Automotive parts, sliding doors, gears, etc.
PA6.6
Engineering plastics superior in heat resistance, strength and rigidity, and other key properties, widely used in the production of electrical and electronic, business equipment, and architectural parts and components. Applications: Automotive parts, cable ties, furniture, connectors, etc.
mPPE
Resins that provide superior heat resistance, flame retardance, dimen-sional stability, and mechanical properties. Outstanding performance in alloys with polystyrene and with other polymers, for product fields ranging from home appliances to business and IT equipment and au-tomotive applications. Applications: Office equipment, photovoltaics, connectors, etc.
PP compounds
Performance polypropylene compounds that yield an extremely attractive mass/cost/performance value. Award winning materials utilised worldwide for their higher strength, high modulus and distinctive performance in transportation, furniture and water handling markets. Applications: Automotive & heavy truck parts, office furniture, pump housings, industrial parts, appliances, etc.
POM
TENAC HC GRADESBridge between Homopolymer and Copolymer
Flexuralmodulus DTUL
HDT+14°C
Barrier topermeation offuel 200%
Heat ageingresistanceHot water
resistance
IZOD impactstrength110%
Fatigueresistance300%
Creepresistance200%
TENAC HC SERIESCONVENTIONAL POM COPOLYMER
Formaldehyde emissions (mg/kg, VDA275)
HIGH VISCOSITY HOMOPOLYMER
MEDIUM VISCOSITY COPOLYMER
TENAC C Z3513 RED
TENAC Z3010
TENAC C Z4520
0 2 4 6 8
LOW EMISSION GRADESMeets strongest car interior emission requirements
UNIQUE RANGE OF POLYACETAL
• Lowest formaldehyde level in homo- & copolymer range
• Comparable properties vs conventional grades
• Wide variety portfolio with high viscosity, weather ability high functional and sliding grades
TENAC LOW EMISSION
FRICTION PARTNER ENDURANCE DIMENSION
Metal LT802 LT804 LT350 LM511 LV450 LD755 ZLV40 ZLD75
Crystalline resins LV450 LA543POM, PA, PP,… ZLV40 LZ750 LD755 ZLD75
Non-Crystalline resins LV450 LM511PC, ABS, PS, mPPE,… ZLV40 LZ750 LD755 ZLD75
TENAC LOW FRICTION GRADESSelection guide table
GRADE RANGE OVERVIEW
UNFILLED GF REINFORCED LUBRICATED LOW EMISSION UV RESISTANCE
HOMO-POLYMER
MG210 - 201030104050401050107010
GA510 LT802LT804FS410LA543LM511
Z3010 2013A3013A4013A5013A
GA520 Z4060
GN705
HC-POLYMER
HC350 ZH 450
HC450 ZH 760
HC550
CO-POLYMER
3510452055207520
G455S LT350LV450LD755 LZ750
Z3510Z4520Z7520
35134513 - 4563
7513G457S
G455X - G457X
ZLV40ZLD75
Z3513 Z4513 - Z4563
APART FROM THE LISTED GRADES, OTHER TENAC GRADES ARE AVAILABLE: Conductive | Mineral | Elastomer | Carbon Fiber | Fluoropolymer | FDA | Metalised
MFR
MFR
MFR
TENAC LOW EMISSION
PA6.6
+ Increased strength and stiffness
+ Less water absorption
+ High flow
+ Excellent surface finish
+ Very good UV resistance
+ Easy processing with low resin temperature
+ Lower tool temperature
+ Longer tool lifetime
= IDEAL FOR METAL REPLACEMENT STRUCTURAL OR AESTHETIC PARTS AT LOWER TOOL COST AND FASTER CYCLE TIMES
90G - SPECIAL SEMI AROMATIC PA6.6
Unique partially aromatic polymer chain. Filler content up to 60%
FULLY INTEGRATED POLYAMIDE
LEONA PA6.6 UNFILLED GRADES LEONA PA6.6 REINFORCED GRADESGlass fibre
GENERAL HEAT FLAME PURPOSE STABILISED RETARDANT
Low viscosity 1300S 1402S FR200
FR370
Medium viscosity 1500 1502(S) FR650* *High GWIT & GWFI
High viscosity 1700 1702
GENERAL HEAT FLAMEPURPOSE STABILISED RETARDANT
13G15 14G30 FG170
13G25 14G33 FG171
1300G 14G35 FG172
13G43 14G40 FH772*
13G50 14G50
* Halogen and red phosphor free
APART FROM THE STANDARD GRADES MANY OTHER LEONA GRADES ARE AVAILABLE
Special Filler | Copolymers | Polymer blends | High impact | Super heat aging | Low friction | High flow | Bio based
90G - SPECIAL SEMI AROMATIC PA6.6
METAL REPLACEMENT with LEONA 90W50
* Grade suitable for drinking water (KTW/W270/WRAS/ACS)
LEONA 90G PA6.6/6I
90G33 90G50 90G55 90G60 91G60 90W50*
FILLER CONTENT % GF 33 GF 50 GF 55 GF 60 GF+MF 60
FEATURE HIGH ASPECT ASPECT HIGH STRENGTH HIGH ASPECT HIGH ASPECT LOW WARPAGE STRENGTH HIGH CREEP HIGH STIFFNESS LOW WARPAGE UV RESISTANCE SELF COLORING RESISTANCE UV RESISTANCE HIGH STIFFNESS HEAT STABILISED UV RESISTANCE
Tensile modulus MPa 10 200 18 000 18 600 18 200 17 500(dry)
Tensile modulus MPa 9 300 17 000 14 800 13 700 16 400(wet)
PC/PBT
PAMXD6
LEONA 90G33
0 1 2 3
GOOD UV RESISTANCE of LEONA 90G UV grades
E
mPPE
APART FROM THE STANDARD GRADES MANY OTHER XYRON ALLOYS ARE AVAILABLE
• Special PPE powder for TPE compounds
• PPE/PPS Xyron D-series for high heat resistance
• PPE/PS + elastomer for sound and vibration damping
• PPE/PA + conductive agent for online painting
• PPE/PP for electrical car battery
• PPE/PS high heat for lighting application
THE ALTERNATIVE IN MODIFIED PPE
XYRON UNFILLED GRADES XYRON REINFORCED GRADES
HDT (°C) HB V-1 V-01,82MPa
PPE/PS
85 140V 140Z90 240V 240Z100 300H 340V 340Z106 PV40Z120 500H 540V 540Z130 W5002 640Z / 644Z140 740V 170 1000H PPE/PA
110 A0210140 AT600
GF HB V-1CONTENT
PPE/PS
10% G701V20% WG722* G702V30% WG732* G703V
PPE/PA
10% AG211 / AG511 20% AG512 30% AG213 / AG523
* For drinking water contact
• Superior in flame retardancy (free from halogens)
• Excellent dimensional stability
• High resistance to acids and alkalis
• Excellent electrical properties (low loss factor)
• Excellent reworkability
• Low water absorption, high resistance to hot water
• Low specific gravity
• Wide range of heat resistance (80-170°C)
MAJOR ADVANTAGES OF XYRON
Photovoltaic Connectors
ADVANTAGES FOR PHOTOVOLTAIC CONNECTORS AND JUNCTION BOXES• Meets IEC61730-1 requirements
• Up to 5VA at 2mm wall thickness
• UL 94 V-0 at 0,75 mm wall thickness
• F1 rated according to UL 746C
• High RTI according to UL 746B
• Good cold impact resistance
• Maintains impact resistance
• Excellent hydrolysis resistance
• Halogen free
• Low specific gravity
LITHIUM ION BATTERY• High flowability
• Lighter weight by low specific gravity
• Excellent mechanical properties
• Dimensional stability
• Flammability with non-halogenated flame retardant
XYRON FOR PHOTOVOLTAIC PANELS
ADVANTAGES OF XYRON 644Z
XYRON 644ZPPE/PS HDT 130 °C (REFERENCE)
Flowability
Impact strengthat -40 °C
RTI Imp
Chemicalresistance
746C f1at V-O
160 %120 %
150 %
1,0 mm
1,5 mm
1,5 mm
130 %
UL94 V-00,75 mm
PERFORMANCE POLYPROPYLENE
THERMYLENE INNOVATIONS
THERMYLENE INNOVATIONSAvailable up to 50 % glass reinforced
P6 P7 P8 P9 P10
GLASS CONTENT % 30 30 30 30 30
FEATURE CHEMICALLY HIGH STIFFNESS HIGH TENSILE HIGH MODULUS HIGH MODULUS COUPLED STRENGTH & HIGH IMPACT IN THIN WALL GF-PP & STIFFNESS HIGH STIFFNESS APPLICATIONS
Tensile strength MPa 82 91 102 107 108
Flex modulus MPa 5700 6420 6470 6990 6600
Unnotched charpy kJ/m2 51,5 49,5 59,7 65 54
P6 P7 P8 P9 P10
GLASS CONTENT % 50 45 40 40 40 Tensile strength MPa 110 110 105 110 114ISO 527
Flex modulus MPa 10100 10500 8300 8180 8800ISO 178
ISO 527
ISO 178
ISO 179
PP
+ Low specific gravity
+ Superior modulus / weight balance
+ Higher temperature performance – HDT up to 153⁰C
+ Low odour / low VOC available
= LIGHTER WEIGHT AND LOWER WARPAGE
MAJOR ADVANTAGES OF THERMYLENE
AUTOMOTIVE AND HEAVY TRUCK
• Structural brackets and frames
• Instrument panel and console structures
• Shifter gear box bases
• Radiator fan shrouds
• Radiator fan blades
• Vapor recovery canisters
• Electric and hybrid vehicle components
FURNITURE
• Excellent appearance
• Uniform color
• Durable
• Lightweight
• Strong and economical
WATER HANDLING, POOL AND SPA
• Chemical stability
• Dimensionally stable
• NSF, ACS and WRAS approvals
Asahi Kasei Europe GmbH
Am Seestern 4, 40547 Düsseldorf, Germany
T +49 211 8822 030F +49 211 8822 0333
Asahi Kasei Europe GmbH - R&D Center
ChemPark Dormagen Building E4, 41538 Dormagen, Germany
T +49 213 3978 7611F +49 213 3978 7699
Issue date: September 2017 / Version: 2
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