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International Journal of Petroleum Science and Technology ISSN 0973-6328 Volume 14, Number 1 (2020), pp. 1-12 © Research India Publications http://www.ripublication.com Evaluation of the Impacts of using Single and Combined Low Cost Surfactants on Enhanced Oil Recovery Obeta Perpetual Oby, Odey Michael Ekpali, Azuokwu Augustine Azubike * , Randolph Deh Opute, Azike Rowland Ugochukwu. Chemical & Petroleum Engineering Department, Igbinedion University, Okada. Edo State, Nigeria. E-mail: [email protected] * Corresponding author ABSTRACT Due to the high cost of most surfactants used in the oilfield enhanced oil recovery, this study was conducted to evaluate the impacts of using single and combined low cost surfactants (Teepol and Tween 80). In the study oil and water wet porous media were subjected to water flooding followed by surfactants. Water flooding operations yielded an average recovery factor of 46.42 % and 52.59 % and an average displacement efficiency of 49.3% and 55.2 % for oil wet and water wet systems respectively. After water flooding operations and subsequent surfactant flooding with Teepol (anionic surfactant), a recovery factor of 64.69% and 73.52 % and a displacement efficiency of 69.33% and 72.82% were obtained for oil wet and water wet systems respectively. The water flooding and the subsequent surfactant flooding operations with Tween 80 (nonionic surfactant) resulted to the displacement efficiencies and recovery factors of 73.27% and 76.89% and 67.60% and 77.33% for the oil wet and water wet systems respectively. The results further showed that both surfactants are good enhanced oil recovery agents however Tween 80 was better than Teepol for light oil recovery. The displacement efficiencies and recovery factors obtained due to water flooding and the synergy of the two surfactants for the oil wet and water wet systems were 71.89% and 75.19% and 66.15% and 75.08% respectively, which showed positive synergies between anionic and nonionic surfactants. Results further showed that both the water flooding and surfactants flooding operations were more favourable in water wet systems than in oil wet systems. Keywords: Single and Combined Low Cost Surfactants, Water Flooding, Surfactant Flooding, Recovery Factor, Displacement Efficiency
Transcript
Page 1: Evaluation of the Impacts of using Single and Combined Low ... · The dry glass bead was labeled 100% water wet. 100% Oil Wet Glass Bead About 700g of the dried water wet glass bead

International Journal of Petroleum Science and Technology

ISSN 0973-6328 Volume 14, Number 1 (2020), pp. 1-12

© Research India Publications

http://www.ripublication.com

Evaluation of the Impacts of using Single and Combined

Low Cost Surfactants on Enhanced Oil Recovery

Obeta Perpetual Oby, Odey Michael Ekpali, Azuokwu Augustine Azubike*,

Randolph Deh Opute, Azike Rowland Ugochukwu.

Chemical & Petroleum Engineering Department, Igbinedion University,

Okada. Edo State, Nigeria.

E-mail: [email protected]

*Corresponding author

ABSTRACT

Due to the high cost of most surfactants used in the oilfield enhanced oil

recovery, this study was conducted to evaluate the impacts of using single and

combined low cost surfactants (Teepol and Tween 80). In the study oil and

water wet porous media were subjected to water flooding followed by

surfactants.

Water flooding operations yielded an average recovery factor of 46.42 % and

52.59 % and an average displacement efficiency of 49.3% and 55.2 % for oil

wet and water wet systems respectively.

After water flooding operations and subsequent surfactant flooding with

Teepol (anionic surfactant), a recovery factor of 64.69% and 73.52 % and a

displacement efficiency of 69.33% and 72.82% were obtained for oil wet and

water wet systems respectively. The water flooding and the subsequent

surfactant flooding operations with Tween 80 (nonionic surfactant) resulted to

the displacement efficiencies and recovery factors of 73.27% and 76.89% and

67.60% and 77.33% for the oil wet and water wet systems respectively. The

results further showed that both surfactants are good enhanced oil recovery

agents however Tween 80 was better than Teepol for light oil recovery.

The displacement efficiencies and recovery factors obtained due to water

flooding and the synergy of the two surfactants for the oil wet and water wet

systems were 71.89% and 75.19% and 66.15% and 75.08% respectively,

which showed positive synergies between anionic and nonionic surfactants.

Results further showed that both the water flooding and surfactants flooding

operations were more favourable in water wet systems than in oil wet systems.

Keywords: Single and Combined Low Cost Surfactants, Water Flooding,

Surfactant Flooding, Recovery Factor, Displacement Efficiency

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2 Obeta Perpetual Oby et al

1. INTRODUCTION

The field of enhanced oil recovery (EOR) has received more attention in recent years

due to constant rise in the demand for crude oil and the corresponding depletion in

conventional reserves coupled with the desire to improve oil recovery beyond primary

and secondary recovery. Studies have shown that the overall recovery factors for

combined primary and secondary recovery range between 35 and 45% [1-4]. The

remaining oil left after primary and secondary recovery operations over long-time

periods is usually distributed in pores in the reservoir, where the oil is trapped, mainly

due to capillary forces and viscous forces [5-7]. EOR is oil recovery by injection of

gases or chemicals and/or thermal energy into the reservoir [8]. The basic

mechanisms of EOR include increasing volumetric sweep efficiency and enhancing

displacement efficiency through IFT reduction and decrease in mobility ratio [9, 10].

Among the various EOR methods, Chemical Enhanced Oil Recovery (CEOR) has

been used worldwide for many decades and the fundamental CEOR is the Surfactant

Flooding [11]. According to [12], surfactants are chemical substances that adsorb on

or concentrate at a surface or fluid/fluid interface when present at low concentrations

in a system. They consist of a lipophilic portion (hydrocarbon group) and hydrophilic

portion (polar group) which are the non-polar (tail) and polar (head) portions

respectively [13].

Wettability and interfacial tension are significant issues in oil recovery [14-16].

Surfactant flooding enhances oil recovery through the mechanism of interfacial

tension reduction, or wettability alteration, or a combination of both mechanisms

[11, 17].

Several surfactants are available for enhanced oil recovery. They are majorly

classified into anionic surfactants, non-ionic surfactants, cationic surfactants and

zwitterionic surfactants. [18]. Surfactants can be used single or combined form

during flooding operations [19-22].

Surfactant flooding has been rated as one of the effective and widely applied

enhanced oil recovery process [23]. However, due cost of most surfactants, efforts

have been focused on the search for alternatives, and improvement on the existing

low cost oilfield surfactants [23-24, 17].This study was therefore conducted to

evaluate the impacts of using single and combined low cost surfactants on oil

recovery.

2. MATERIALS AND METHODS

2.1 Materials

(a) Low Surfactants [(i) Teepol (ii) Tween 80]

Teepol is an anionic surfactant by shell and has a density of 1.03g/ml at 20oC.

The teepol comprises Myristyl trimethyl ammonium bromide and hydrogen

peroxide (H2O2)

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Evaluation of the Impacts of using Single and Combined Low Cost Surfactants… 3

Tween 80 also called Polysorbate 80 is a nonionic surfactant and emulsifier.

This synthetic compound is a viscous, water-soluble yellow liquid. It has a

molar mass 1310g/mol, a Chemical formula C64H124O26, a density of 1.06-1.09

g/mol and oily liquid.

(b) Crude oil (light), 32˚API

(c) Glass Beads (Soda Lime Glass Spheres) - Class IV Soda Lime Glass Spheres

from MO-SCI Speciality Products, L.L.C, A subsidiary of MO-SCI

Corporation 4040 Hypoint North Rolia, MO 65401 USA were used as porous

media in all flooding experiments. The Glass beads have a particle size

distribution of -60 +80 mesh.

(d) Others materials include Brine- NaCl, H2SO4, kerosene.

(e) Apparatus- Core holder (bulk volume of 112.9 cc), peristaltic pump, beakers,

stop watch, measuring Cylinders, Fann Viscometer, Magnetic Stirrer, UPS,

Weighing Balance and Oven

2.2 Methods

The processes involved in this work include glass beads preparation, slug preparation,

Porous media preparation and flooding experiments.

Glass Bead Preparation

Glass bead of 80 microns was used all through this experiment. Water wet and oil wet

beads samples were prepared and used.

100% Water Wet Glass Bead

About 1400g of dry glass bead was washed and treated with 5% of H2SO4 solution to

etch it for the removal of any organic substances attached to it. The etched glass bead

was properly rinsed to remove H2SO4 with sufficient water. Water was sieved out and

dried in an oven for about 48 hours. The dry glass bead was labeled 100% water wet.

100% Oil Wet Glass Bead

About 700g of the dried water wet glass bead was measured, properly soaked and

mixed in kerosene. The kerosene coats the surface of the glass beads particles

increasing its affinity for oil (oil wet). Kerosene was sieved out from the glass bead.

Kerosene- treated glass bead was oven dried as shown below for about 72 hours to

attain a completely oil wet beads.

Reagents Preparation

(a) Brine Preparation

2% by weight of NaCl was measured and added to 98% pure water in a beaker to

form the brine solution. The solution was stirred with a magnetic stirrer to form a

uniform solution for about 10 minutes.

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4 Obeta Perpetual Oby et al

(b) Surfactant Preparation

The surface active substance used in this experiment was Teepol and Tween 80.

Teepol slug and Tween 80 slug were used at a concentration of 0.9% prepared with

magnetic stirrer. Thus, 0.9% by weight of surfactants, Teepol and Tween were

measured into a 99.1% brine solution (2% NaCl) and stirred with a magnetic stirrer to

attain a uniform surfactant solution to obtain two slugs. Also 0.45% of Teepol and

0.45% of Tween were missed together in 99.1% brine to constitute a mixture of the

two surfactants.

Flooding Experimental

Six different flooding experiments were performed as shown in Table 1. Water

flooding was followed by surfactants flooding. The experimental set is shown in

Figure 1.

The experimental procedures are in tandem to those stated by Oluwaseun et al. [25],

with some modification and are outlined below:

i. The core holder was loaded with glass bead (soda lime glass spheres) and

vibrated as incremental loading takes place to remove air bubbles and ensure

uniform distribution of grains in the porous media.

ii. The weight of the core holder with the glass bead is measured.

iii. Core holder was held vertically in a retort stand and completely flooded with

the 2% brine solution at a flow rate of 0.8cc/min to avoid fingering. The core

holder is then weighed and the pore volume calculated.

iv. Oil saturation was carried out by flooding the porous media horizontally with

light dead oil at a flow rate of 2.0cc/min and the water displaced from the core

holder is collected in test tubes. Drainage continues for about one hour until

water cut is less than one percent. This was done to determine the initial oil

saturation and residual water saturation. The effluent fluid was collected in

100ml measuring cylinders. The volume of displaced water is equivalent to the

volume of oil injected (steady state).

The displacement efficiency 𝑬𝑫 was calculated as:

v. 2% brine solution was used to perform water flooding at a flow rate of

2.0cc/min. The breakthrough time was recorded. Water flooding continues

until a water cut of approximately 96%. This is done to determine residual oil

saturation estimated based on the volume of oil collected in the measuring

cylinders.

vi. 0.7 PV of the 0.9% concentration of Teepol surfactant, Tween 80, and the

mixture of the two surfactants were injected into the porous media at a flow

rate of 2.0cc/min at different time. This help to reduce the interfacial tension

holding back the residual oil in the porous media after water flooding and

release the trapped oil.

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Evaluation of the Impacts of using Single and Combined Low Cost Surfactants… 5

These procedures were followed for the six different experiments with different

wettability and surfactant slugs.

The following calculations were made.

𝑃𝑉 = (𝑊𝐶𝐻+ 𝑏𝑟𝑖𝑛𝑒 𝑠𝑎𝑡𝑢𝑟𝑎𝑡𝑒𝑑 𝑔𝑙𝑎𝑠𝑠 𝑏𝑒𝑎𝑑𝑠 − 𝑊𝐶𝐻+𝑑𝑟𝑦 𝑔𝑙𝑎𝑠𝑠 𝑏𝑒𝑎𝑑𝑠

𝑆𝑝𝑒𝑐𝑖𝑓𝑖𝑐 𝐺𝑟𝑎𝑣𝑖𝑡𝑦 𝑜𝑓 𝐵𝑟𝑖𝑛𝑒)

− (𝑑𝑒𝑎𝑑 𝑣𝑜𝑙𝑢𝑚𝑒) … … … . (1)

Where:

Specific gravity of brine = 0.01197 and Dead Volume = 2.4cc.

W= Wight, CH= Core Holder.

The Porosity is calculated as:

𝑃𝑜𝑟𝑜𝑠𝑖𝑡𝑦 =𝑃𝑜𝑟𝑒 𝑉𝑜𝑙𝑢𝑚𝑒

𝐵𝑢𝑙𝑘 𝑉𝑜𝑙𝑢𝑚𝑒… … … (2)

The displacement efficiency 𝐸𝐷 was also calculated as:

𝐸𝐷 =𝑆𝑜𝑖 − 𝑆𝑜𝑟

𝑆𝑜𝑖 = 1 −

𝑆𝑜𝑟

𝑆𝑜𝑖 … … (3)

ℎ𝑜𝑙𝑑𝑒𝑟 𝑤𝑖𝑡ℎ 𝑑𝑟𝑦 𝑔𝑙𝑎𝑠𝑠 𝑏𝑒𝑎𝑑𝑠

Figure 1. Experimental Set-Up

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6 Obeta Perpetual Oby et al

Table 1. Experimental Nomenclature

SN Expt. Wettability Initial Flooding Subsequent

Surfactant Flooding

1 X1 Oil Wet (oil wet porous media.) Brine Solution Teepol

2 X2 Water wet (water wet porous media) Brine Solution Teepol

3 Y1 Oil Wet (oil wet porous media.) Brine Solution Tween 80

4 Y2 Water Wet (water wet porous media) Brine Solution Tween 80

5 Z1 OILWET (oil wet porous media.) Brine Solution Teepol + Tween 80

6 Z2 Water Wet (water wet porous media) Brine Solution Teepol + Tween 80

3. RESULTS AND DISCUSSION

The results the studies are presented in Figure 2 to Figure 5.

Figure 2. Result of Flooding Experiments

Figure 3. Result of Displacement Efficiency (Water Flooding)

0.0

5.0

10.0

15.0

20.0

25.0

30.0

35.0

Expt. X1(Teepol +

Oil WetPorousMedia)

Expt. X2(Teepol +

Water WetPorousMedia)

Expt.Y1(Tween 80+ Oil Wet

PorousMedia)

Expt.Y2(Tween 80

+ WaterWet

PorousMedia)

Exp. Z1(Teepol+Tween 80+ Oil Wet

PorousMedia)

Exp. Z2(Teepol+Tween 80++ Water

WetPorousMedia)

Qu

an

tity

of

Oil (c

c)

Flooding Experiments

Initial Oil in Place (cc)

Oil Recovery due to WaterFlooding (cc)

Additional Oil Recovery dueSurfactant Flooding (cc)

Total Oil Recovery (cc)

0

10

20

30

40

50

60

Porous MediaDis

pla

cem

ent

Eff

icie

ncy

(%

)

Water Flooding Experiments

Average Displacement Efficiency dueto Water Flooding (Oil Wet PorousMedia)

Average Displacement Efficiency dueto Water Flooding (Water WetPorous Media)

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Evaluation of the Impacts of using Single and Combined Low Cost Surfactants… 7

Figure 4: Result of Displacement Efficiency due to water flooding and Surfactant

Flooding

Figure 5. Recovery Factors due Water Flooding and Surfactants Flooding

3.1. Water Flooding

For the Oil Wet porous media, the volume oil recovered after water flooding

operations, were 14.8cc for Expt.X1, 15.0 cc for Expt.Y1 and 14.9cc for Expt.Z1

(Figure 2). For the Water Wet porous media, the volume oil recovered after water

flooding operations, were 16.8cc for Expt.X2, 17.0cc for Expt.Y2 and 16.9cc for

Expt.Z2 (Figure 2).

64

66

68

70

72

74

76

78

Displacement Efficiency due to Water flooding & SurfactantFlooding

Dis

pla

cem

ent

Eff

icie

ncy

(%

)

Flooding Experiments

Expt. X1 (Teepol + Oil Wet Porous Media)

Expt. X2 (Teepol + Water Wet PorousMedia)

Expt.Y1 (Tween 80 + Oil Wet PorousMedia)

Expt.Y2 (Tween 80 + Water Wet PorousMedia)

Exp. Z1 (Teepol+ Tween 80 + Oil WetPorous Media)

Exp. Z2 (Teepol+ Tween 80 +Water WetPorous Media)

0

10

20

30

40

50

60

70

80

90

Expt. X1(Teepol +

Oil WetPorousMedia)

Expt. X2(Teepol +

Water WetPorousMedia)

Expt.Y1(Tween 80+ Oil Wet

PorousMedia)

Expt.Y2(Tween 80

+ WaterWet

PorousMedia)

Expt. Z1(Teepol+Tween 80+ Oil Wet

PorousMedia)

Expt. Z2(Teepol+Tween 80++ Water

WetPorousMedia)

Re

cove

ry F

acto

r (%

)

Flooding Experiments

AdditionalRecovery Factordue SurfactantFlooding (%)

Recovery Factordue to WaterFlooding (%)

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8 Obeta Perpetual Oby et al

For the Oil Wet porous media, the Recovery Factor after water flooding operations,

were 46.25 %for Expt.X1, 46.73 % for Expt.Y1 and 46.27 %for Expt.Z1. For the

Water Wet porous media, the Recovery Factor after water flooding operations, were

52.34 %for Expt.X2, 52.80 % for Expt.Y2 and 52.65 % for Expt.Z2. Thus the average

recovery factor for the oil wet porous media obtained from water flooding operations

was 46.42 % as compared to 52.59 % obtained in water wet porous media. This

showed that water-wet system exhibited greater oil recovery under water flooding

than oil-wet system.

For the Oil Wet porous media, the average displacement efficiency after water

flooding operations was 49.3% while for the Water Wet porous media, the average

displacement efficiency after water flooding operations was 55.2 %. This further

showed that water flooding favoured of water wet beads pack than oil wet bead.

3.2. Surfactant Flooding

The injection of Teepol into the beads pack after water flooding in the oil wet beads

resulted to additional oil recovery of 5.90cc (18.44% of the Initial Oil in place). The

total displacement efficiency and recovery factor due to water flooding and surfactant

flooding with Teepol in oil wet beads were 69.33% and 64.69% respectively. In water

wet beads pack, a further 6.80cc (21.18% of the Initial Oil in Place) was recovered

with Teepol. The total displacement efficiency and recovery factor due to water

flooding and surfactant flooding with Teepol in oil wet beads were 72.82% and 73.52

% respectively. These results showed that flooding with the anionic surfactant was in

favour of water wet systems (Figure 4 and 5).

Tween 80 recovered about 6.70cc (20.87% of the Initial Oil in place) in oil wet and

7.90cc (24.53% of the Initial Oil in place) in water wet packs after water flooding

operations. The displacement efficiencies recorded due to water flooding and

surfactant flooding with Tween 80 for the oil wet and water wet systems were 73.27%

and 76.89% respectively. The recovery factors obtained due to water flooding and

surfactant flooding with Tween 80 for the oil wet and water wet systems were 67.60%

and 77.33% respectively. These results showed that flooding with the nonionic

surfactant was more favourable to water wet systems (Figure 4 and 5).

Flooding with the mixture of the two surfactants resulted to a further recovery of

6.40cc (about 19.88%) for oil wet condition and 7.20cc (about 22.43%) for the water

wet condition. The displacement efficiencies recorded due to water flooding and the

synergy of the two surfactants for the oil wet and water wet systems were 71.89% and

75.19% respectively. The recovery factors obtained due to water flooding and the

synergy of the two surfactants for the oil wet and water wet systems were 66.15% and

75.08% respectively.

The study further showed that both surfactants are good enhanced oil recovery agents

however Tween 80 was better than Teepol for light oil recovery at a concentration of

0.9% (Figure 5). Tween 80 has been noted for its IFT reduction and wettability

alteration abilities [26-29]. The results of the injection of mixtures of 0.45% of Tween

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Evaluation of the Impacts of using Single and Combined Low Cost Surfactants… 9

80 (a nonionic surfactant and emulsifier) and 0.45% of Teepol (an anionic surfactant)

into the beads pack after water flooding showed a positive synergy between anionic

and nonionic surfactants. The results of the synergisms between the two surfactants

were more favourable to water wet systems than oil wet systems (Figure 4 and 5).

3.3. Visual Observation

Figure A1 showed the effluent from the Injection of Tween 80, while Figure A2

showed that from Teepol injection. It can be observed that the effluent of Tween 80

has a cloudy phase below the oil. This is a region of low interfacial tension and micro-

emulsion, while for that of Teepol, the phase below the oil level is clearer which

shows that the interfacial tension between the oil and water is higher that of the

previous.

4. CONCLUSIONS

In this study, the impacts of using single and combined low Cost Surfactants in

enhanced oil recovery were determined. Teepol, an anionic surfactant and Tween 80 a

nonionic surfactant were used in the study. The processes involved in this work

include glass beads preparation, slug preparation, Porous media preparation and

flooding experiments (water flooding followed by surfactants flooding).

Water flooding operations yielded an average recovery factor of 46.42 % and 52.59 %

and an average displacement efficiency of 49.3% and 55.2 % for oil wet and water

wet systems respectively. These showed that water flooding is more favourable with

of water wet systems.

After water flooding operations and subsequent surfactant flooding with Teepol, a

recovery factor of 64.69% and 73.52 % and a displacement efficiency of 69.33% and

72.82% were obtained for oil wet and water wet systems respectively. Thus water

flooding operations and the subsequent surfactant flooding with Teepol was more

favourable with water wet systems.

The water flooding operations and subsequent surfactant flooding with Tween 80

resulted to the displacement efficiencies and recovery factors of 73.27% and 76.89%

and 67.60% and 77.33% for the oil wet and water wet systems respectively. These

showed that water flooding operations and the subsequent surfactant flooding with

Tween 80 is more favourable with water wet systems.

The study further showed that both surfactants are good enhanced oil recovery agents

however Tween 80 was better than Teepol for light oil recovery.

The displacement efficiencies and recovery factors obtained due to water flooding and

the synergy of the two surfactants for the oil wet and water wet systems were 71.89%

and 75.19% and 66.15% and 75.08% for the oil wet and water wet systems

respectively. These results showed positive synergies between anionic and nonionic

surfactants. The synergisms between the two surfactants were more favourable to

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10 Obeta Perpetual Oby et al

water wet systems than oil wet systems.

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APPENDIX

Figure A1. The Effluent of Tween 80 Injection

Figure A2. The Effluent of Teepol Injection


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