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PRODUCT CATALOGUE | 2013 AUSTRALIAN MADE Evaporative Condensers Induced Draft
Transcript
Evaporative Condensers Induced Draft
2 www.fct.net.au
Disclaimer The information or advice contained in this catalogue is intended for use only by persons who have had adequate
technical training in the field to which the catalogue relates. The information in this catalogue is a guide only and not to
be used for construction. The user should also establish the applicability of the information or advice in relation to any
specific circumstances. While the information or advice is believed to be correct the employees and agents disclaim
responsibility for any inaccuracies contained within the document including those due to any negligence in the preparation
and publication of the catalogue.
3www.fct.net.au
Contents
23Plinth Arrangements 22Lifting Techniques 21Sound Levels
26Site Assembly 25Freight 24Variable Speed Drives
28Modular Design 27Compliance with the Standards
29Notes
4Nomenclature
10 Quick Selection Data Features Engineering Data Sound Data Line Drawing
12 14 16
ctcf f 215 a ln 1 2 3 4 5
CTCF - Cooling Tower Counter Flow CTDF - Cooling Tower Dual Flow
CFSF - Cooling Tower Single Flow
CTFD - Cooling Tower Forced Draft
Open Cooling Towers 1.
ECCF - Evaporative Condenser Counter Flow ECFD - Evaporative Condenser Forced Draft
Evaporative Condensers
IFCCF - Industrial Fluid Cooler Counter Flow IFCFD - Industrial Fluid Cooler Forced Draft
Industrial Fluid Coolers
SS - Stainless Steel
Fan Type 5.
Kilowatts Total Heat Rejection with conditions 35/ 29.5/ 24 Deg. Celcius divided by 10 Cooling Towers
3.
Kilowatts Total Heat Rejection with conditions 40.5 Deg. Celcius, Condensing @ 24 Deg. Celcius Wet Bulb divided by 10. For R22 and R134A
Evaporative Condensers
Kilowatts Total Heat Rejection with conditions 35/ 29.5/ 24 Deg. Celcius divided by 10 Industrial Fluid Coolers
5www.fct.net.au
Fibreflow Cooling Towers is wholly Australian owned and made. Fibreflow
Cooling Towers was established in response to the demand for a quality HVAC
manufacturer in Australia and develop and design composite products to related
manufacturing methods. Various production methods include cold pressing heavy section
FRP mouldings and forming hollow and complex one piece FRP sections. Our production
methods use the best isophthalic, vinyl ester resins, gelcoats and high quality reinforcements.
Our products are developed to stand the test of time with the quality, lifecycle and performance
that goes above and beyond the expectations of our customers. With a combined experience of
over 50 years in the industry, we have formed an insight as to what is required of our products,
thus meeting the market with the best solutions for the application. Typical applications include
cooling tower structures and components, support assemblies, motor mounts and bearing
housing mounts in a variety of materials to suit the clients’ requirements. Our range of FRP
Process Cooling equipment are developed and manufactured right here in Australia. With
benefits ranging from the low cost of ownership to long service life, high quality materials and
virtually no maintenance, we can provide a tailored solution for your application.
Company Profile
AUSTRALIAN MADE
Evaporative CONDENSORS
Induced Draft
6 www.fct.net.au
7www.fct.net.au
NOTE: Do not use for construction. Refer to your sales representative for certified weights & dimensions. Data subject to change for product improvement.
Evaporative CONDENSORS
MODEL WET BULB - DEG C
ECCF BOX SIZE MOTOR (KW) 18 19 20 21 22 23 24 25 25.5 26 27 28
TOTAL HEAT REJECTION (KW) AT 40.5 DEG CONDENSING FOR R22 & R134A
010 3 x 3 0.55 116 112 109 105 102 98 95 90 88 86 81 71
012 3 x 3 0.75 145 140 136 131 127 123 119 113 110 107 101 89
015 3 x 3 1.5 184 179 173 167 162 156 151 144 140 137 129 113
017 4 x 4 1.5 211 204 198 191 185 179 173 164 160 156 147 130
018 4 x 4 2.2 217 210 204 197 191 184 178 169 165 161 152 134
020 4 x 4 3.0 237 230 223 215 208 201 194 185 180 176 165 146
024 4 x 4 4.0 292 283 275 265 257 248 240 228 222 217 204 180
027 4 x 6 1.5 329 319 310 299 289 279 270 256 250 244 230 202
033 4 x 6 2.2 395 383 372 358 347 335 324 308 300 293 275 243
038 4 x 6 4.0 461 446 434 418 405 391 378 359 350 341 321 283
043 4 x 6 5.5 526 510 496 478 463 446 432 410 400 390 367 324
044 4 x 9 1.5 539 523 508 490 475 458 443 421 410 400 376 332
053 4 x 9 2.2 645 625 607 585 567 547 529 503 490 478 450 397
059 4 x 9 3.0 711 689 669 645 625 603 583 554 540 527 496 437
064 4 x 9 4.0 776 753 731 705 683 658 637 605 590 576 542 478
066 4 x 12 2.2 803 778 756 729 706 681 659 626 610 595 560 494
074 4 x 12 3.0 895 867 843 812 787 759 734 697 680 663 624 551
082 4 x 12 4.0 1000 969 942 908 880 848 821 779 760 741 698 615
088 4 x 12 5.5 1066 1033 1004 968 938 904 875 831 810 790 744 656
028 5 x 5 3.0 342 332 322 311 301 290 281 267 260 254 239 211
035 5 x 5 4.0 421 408 397 382 370 357 346 328 320 312 294 259
041 5 x 5 5.5 500 485 471 454 440 424 410 390 380 371 349 308
051 6 x 6 4.0 624 605 587 566 549 529 512 486 474 463 435 384
058 6 x 6 5.5 709 687 668 644 624 601 582 553 539 526 495 436
063 6 x 6 7.5 766 742 721 695 673 649 628 597 582 568 534 471
070 6 x 8 4.0 851 825 801 772 748 722 698 663 647 631 594 523
080 6 x 8 5.5 974 944 917 884 856 826 799 759 740 722 680 599
087 6 x 8 7.5 1049 1017 988 953 923 890 861 818 797 778 732 646
092 8 x 8 5.5 1118 1084 1053 1016 984 949 918 872 850 829 781 688
102 8 x 8 7.5 1237 1199 1165 1123 1088 1049 1015 964 940 917 863 761
112 8 x 8 11.0 1355 1314 1276 1231 1192 1150 1112 1056 1030 1005 946 834
8 www.fct.net.au
NOTE: Do not use for construction. Refer to your sales representative for certified weights & dimensions. Data subject to change for product improvement.
Evaporative CONDENSORS
MODEL WET BULB - DEG C
ECCF BOX SIZE MOTOR (KW) 18 19 20 21 22 23 24 25 25.5 26 27 28
TOTAL HEAT REJECTION (KW) AT 40.5 DEG CONDENSING FOR R22 & R134A
115 8 x 10 5.5 1395 1352 1314 1266 1227 1183 1145 1087 1060 1034 973 858
130 8 x 10 7.5 1579 1531 1487 1434 1389 1339 1296 1231 1200 1171 1102 972
143 8 x 10 11.0 1733 1680 1632 1573 1524 1470 1422 1351 1317 1285 1209 1066
162 10 x 10 5.5 1961 1901 1846 1780 1725 1663 1609 1528 1490 1454 1368 1206
173 10 x 10 7.5 2092 2028 1970 1900 1840 1775 1717 1631 1590 1551 1460 1287
183 10 x 10 11.0 2224 2156 2094 2019 1956 1886 1825 1733 1690 1649 1552 1368
183 10 x 12 7.5 2224 2156 2094 2019 1956 1886 1825 1733 1690 1649 1552 1368
194 10 x 12 11.0 2355 2283 2218 2139 2072 1998 1933 1836 1790 1746 1644 1449
205 10 x 12 15.0 2487 2411 2342 2258 2188 2109 2041 1938 1890 1844 1736 1530
217 10 x 18 2 x 7.5 2632 2551 2478 2389 2315 2232 2160 2051 2000 1951 1837 1619
228 10 x 18 2 x 11 2763 2679 2602 2509 2431 2344 2268 2154 2100 2049 1928 1700
239 10 x 18 2 x 15 2895 2806 2726 2628 2546 2455 2376 2256 2200 2146 2020 1781
201 12 x 12 11.0 2434 2360 2292 2210 2141 2065 1998 1897 1850 1805 1699 1498
216 12 x 12 15.0 2618 2538 2466 2378 2303 2221 2149 2041 1990 1941 1827 1611
244 12 x 12 18.5 2961 2870 2788 2688 2604 2511 2430 2308 2250 2195 2066 1822
326 12 x 18 2 x 7.5 3947 3827 3717 3584 3472 3348 3240 3077 3000 2927 2755 2429
369 12 x 18 2 x 11 4474 4337 4213 4062 3935 3795 3672 3487 3400 3317 3122 2753
401 12 x 18 2 x 15 4868 4719 4585 4421 4282 4129 3996 3795 3700 3610 3398 2996
9www.fct.net.au
NOTE: Do not use for construction. Refer to your sales representative for certified weights & dimensions. Data subject to change for product improvement.
Evaporative CONDENSORS
10 www.fct.net.au
NOTE: Do not use for construction. Refer to your sales representative for certified weights & dimensions. Data subject to change for product improvement.
Evaporative CONDENSORS Features
a) High Efficiency MEPS 2 Standard IP66 TEF b) Power Band Drive System c) Cast Iron or Aluminium Pulleys SPB Minimum d) Heavy Duty Bearings
Evaporative Condensor Induced Draft
1 Motor and Drives
a) High Efficiency b) Low Noise c) Aluminium/GRP/FRP Construction d) Anti Corrosive
2 Fan
a) High Pressure PVC Pipe b) ABS Anti Clog Distribution Nozzles
3 Spray System
a) Stainless Steel, Mild Steel or Fibreglass b) Isophthalic Polyesther Based Resins & Gelcoats c) High Quality Chemical and Corrosion resistant d) High Strength a) UV Resistant Flow Coat
4 Casing
5 Access Door
6 Hardware
a) Mild Steel b) Stainless Steel 304L c) Copper Heavy Duty Thick Wall Pipe Mounted in PTFE Tube Place with Stainless Steel Frame d) Pressure tested to 3000 KPA
7 Coil
a) Rigid PVC Anti splash Louvres b) Stainless Steel or PVC frames c) Easy to Maintain d) Easy to Remove and Self Retaining
8 Louvres
11www.fct.net.au
NOTE: Do not use for construction. Refer to your sales representative for certified weights & dimensions. Data subject to change for product improvement.
Evaporative CONDENSORS Features
12 www.fct.net.au
NOTE: Do not use for construction. Refer to your sales representative for certified weights & dimensions. Data subject to change for product improvement.
Evaporative CONDENSORS
COPPER COIL STEEL COIL
AIR FLOW
PUMP MOTOR
SHIPPING WEIGHT
OPERATING WEIGHT
SHIPPING WEIGHT
OPERATING WEIGHT
ECCF MM MM MM MM KW AMPS L /SEC KW KG KG KG KG
010 3 x3 1150 1150 2700 610 0.55 2.2 2095 0.55 372 756 614 1247
012 3 x3 1150 1150 3000 610 1.5 4.3 1982 0.55 420 864 693 1426
015 3 x3 1150 1150 3000 610 2.2 5.3 2224 0.55 468 912 772 1505
017 4 x 4 1450 1450 2700 1000 1.5 4.3 3449 0.75 661 1344 1091 2218
018 4 x 4 1450 1450 2700 1000 2.2 5.3 3727 0.75 747 1536 1232 2534
020 4 x 4 1450 1450 3000 1000 3 7.1 3557 0.75 828 1620 1366 2673
024 4 x 4 1450 1450 3000 1000 4 9.5 3951 0.75 936 1788 1544 2950
027 4 x 6 1450 1850 2750 1000 1.5 4.3 6065 1.1 992 2016 1637 3326
033 4 x 6 1450 1850 2750 1000 2.2 5.3 6447 1.1 1120 2304 1848 3802
038 4 x 6 1450 1850 3050 1000 4 9.5 6853 1.1 1242 2430 2049 4010
043 4 x 6 1450 1850 3050 1000 5.5 13.2 7033 1.1 1500 2820 2475 4653
044 4 x 9 1450 2750 2800 2 x 1000 1.5 4.3 6537 1.1 1020 2412 1683 3980
053 4 x 9 1450 2750 2800 2 x 1000 2.2 5.3 6844 1.1 1164 2520 1921 4158
059 4 x 9 1450 2750 3100 2 x 1000 3 7.1 7377 1.1 1248 2640 2059 4356
064 4 x 9 1450 2750 3100 2 x 1000 4 9.5 7505 1.1 1416 2904 2336 4792
066 4 x 12 1450 3700 2800 2 x 2100 2.2 5.3 6844 1.5 1176 2748 1940 4534
074 4 x 12 1450 3700 2800 2 x 1000 3 7.1 7363 1.5 1272 2976 2099 4910
082 4 x 12 1450 3700 3100 2 x 1000 4 9.5 7930 1.5 1392 3096 2297 5108
088 4 x 12 1450 3700 3100 2 x 1000 5.5 13.2 8269 1.5 1530 3450 2525 5693
028 5 x 5 1800 1800 3150 1220 3 5.3 5805 1.1 1120 2304 1848 3802
035 5 x 5 1800 1800 3450 1220 4 7.1 5212 1.1 1242 2430 2049 4010
041 5 x 5 1800 1800 3450 1220 5.5 13.2 5950 1.1 1500 2820 2475 4653
051 6 x 6 2100 2100 3150 1500 4 9.5 8924 1.5 1164 2520 1921 4158
058 6 x 6 2100 2100 3450 1500 5.5 13.2 8924 1.5 1248 2640 2059 4356
063 6 x 6 2100 2100 3450 1500 7.5 16.7 9815 1.5 1416 2904 2336 4792
070 6 x 8 2100 2700 3150 1500 4 9.5 14101 1.5 1272 2976 2099 4910
080 6 x 8 2100 2700 3450 1500 5.5 13.2 13335 1.5 1392 3096 2297 5108
087 6 x 8 2100 2700 3450 1500 7.5 16.7 13360 1.5 1530 3450 2525 5693
092 8 x 8 2700 2700 3250 2120 5.5 13.2 14479 2.2 1944 5436 3208 8969
102 8 x 8 2700 2700 3550 2120 7.5 16.7 16645 2.2 2136 5628 3524 9286
112 8 x 8 2700 2700 3550 2120 11 24.8 16181 2.2 2328 5988 3841 9880
13www.fct.net.au
NOTE: Do not use for construction. Refer to your sales representative for certified weights & dimensions. Data subject to change for product improvement.
COPPER COIL STEEL COIL
AIR FLOW
PUMP MOTOR
SHIPPING WEIGHT
OPERATING WEIGHT
SHIPPING WEIGHT
OPERATING WEIGHT
ECCF MM MM MM MM KW AMPS L /SEC KW KG KG KG KG
Evaporative CONDENSORS
Engineering Data - Induced Draft - ECCF Model
115 8 x 10 2700 3300 3250 2120 5.5 13.2 18099 4.0 2004 6036 3307 9959
130 8 x 10 2700 3300 3550 2120 7.5 16.7 20806 4.0 2208 6240 3643 10296
143 8 x 10 2700 3300 3550 2120 11 24.8 20226 4.0 2442 7182 4029 11850
162 10 x 10 3300 3300 3400 2440 5.5 13.2 20296 4.0 2724 7944 4495 13108
173 10 x 10 3300 3300 3700 2440 7.5 16.7 22656 4.0 2952 8172 4871 13484
183 10 x 10 3300 3300 3700 2440 11 24.8 24544 4.0 3228 8976 5326 14810
183 10 x 12 3300 3900 3400 2440 7.5 16.7 31836 5.5 3228 8976 5326 14810
194 10 x 12 3300 3900 3700 2440 11 24.8 33064 5.5 3468 9216 5722 15206
205 10 x 12 3300 3900 3700 2440 15 28.9 36835 5.5 3708 9456 6118 15602
217 10 x 18 3300 5750 3650 2 x 2100 2 x 7.5 16.7 46282 7.5 4842 13464 7989 22216
228 10 x 18 3300 5750 3950 2 x 2100 2 x 11 24.8 45155 7.5 5202 13824 8583 22810
239 10 x 18 3300 5750 3950 2 x 2100 2 x 15 28.9 43947 7.5 5562 14184 9177 23404
201 12 x 12 3900 3900 4100 3048 11 24.8 36117 7.5 3874 10771 6391 17772
216 12 x 12 3900 3900 4400 3048 15 28.9 38350 7.5 4162 11059 6867 18248
244 12 x 12 3900 3900 4400 3048 18.5 35 40856 7.5 4450 11347 7342 18723
326 12 x 18 3900 5750 4400 2 x 2100 2 x 7.5 16.7 54280 7.5 5810 16157 9587 26659
369 12 x 18 3900 5750 4400 2 x 2100 2 x 11 24.8 56640 7.5 6242 16589 10300 27372
401 12 x 18 3900 5750 4400 2 x 2100 2 x 15 28.9 59000 7.5 6674 17021 11013 28084
14 www.fct.net.au
NOTE: Do not use for construction. Refer to your sales representative for certified weights & dimensions. Data subject to change for product improvement.
Evaporative CONDENSORS
Sound Data - Induced Draft - ECCF Model
010 3 x3 0.55 75 74 74 73 68 65 59 53 73 58 56 57 57 53 51 46 39 56 44 42 41 42 37 34 26 21 41
012 3 x3 1.5 79 78 77 76 74 70 64 56 77 62 60 60 60 59 56 51 42 60 48 46 44 45 43 39 31 24 45
015 3 x3 2.2 82 83 82 81 77 74 71 64 81 65 65 65 65 62 60 58 50 64 51 51 49 50 46 43 38 32 49
017 4 x 4 1.5 79 81 80 79 75 71 63 59 79 62 63 63 63 60 57 50 45 62 48 49 47 48 44 40 30 27 47
018 4 x 4 2.2 83 85 84 83 79 75 67 63 83 66 67 67 67 64 61 54 49 66 52 53 51 52 48 44 34 31 51
020 4 x 4 3 86 89 90 88 87 80 77 71 88 69 71 73 72 72 66 64 57 71 55 57 57 57 56 49 44 39 56
024 4 x 4 4 89 91 93 91 90 85 79 74 91 72 73 76 75 75 71 66 60 74 58 59 60 60 59 54 46 42 59
027 4 x 6 1.5 79 81 80 79 75 71 63 59 79 62 63 63 63 60 57 50 45 62 48 49 47 48 44 40 30 27 47
033 4 x 6 2.2 83 85 84 83 79 75 67 63 83 66 67 67 67 64 61 54 49 66 52 53 51 52 48 44 34 31 51
038 4 x 6 4 86 89 90 88 87 80 77 71 88 69 71 73 72 72 66 64 57 71 55 57 57 57 56 49 44 39 56
043 4 x 6 5.5 89 91 93 91 90 85 79 74 91 72 73 76 75 75 71 66 60 74 58 59 60 60 59 54 46 42 59
044 4 x 9 1.5 83 85 84 83 79 75 67 63 83 66 67 67 67 64 61 54 49 66 52 53 51 52 48 44 34 31 51
053 4 x 9 2.2 87 89 91 89 88 83 77 72 89 70 71 74 73 73 69 64 58 72 56 57 58 58 57 52 44 40 57
059 4 x 9 3 90 91 90 88 86 83 79 74 89 73 73 73 72 71 69 66 60 72 59 59 57 57 55 52 46 42 57
064 4 x 9 4 90 91 90 88 86 83 79 74 89 73 73 73 72 71 69 66 60 72 59 59 57 57 55 52 46 42 57
066 4 x 12 2.2 86 89 90 88 87 80 77 71 88 69 71 73 72 72 66 64 57 71 55 57 57 57 56 49 44 39 56
074 4 x 12 3 86 87 85 83 80 74 69 64 84 69 69 68 67 65 60 56 50 68 55 55 52 52 49 43 36 32 53
082 4 x 12 4 89 91 93 91 90 85 79 74 91 72 73 76 75 75 71 66 60 74 58 59 60 60 59 54 46 42 59
088 4 x 12 5.5 92 93 94 92 87 84 81 74 92 75 75 77 76 72 70 68 60 75 61 61 61 61 56 53 48 42 60
028 5 x 5 3 88 89 87 85 82 76 71 66 86 71 71 70 69 67 62 58 52 70 57 57 54 54 51 45 38 34 55
035 5 x 5 4 91 92 90 88 84 81 77 71 89 74 74 73 72 69 67 64 57 72 60 60 57 57 53 50 44 39 57
041 5 x 5 5.5 91 92 90 88 84 81 77 71 89 74 74 73 72 69 67 64 57 72 60 60 57 57 53 50 44 39 57
051 6 x 6 4 86 82 86 83 79 76 70 65 83 69 64 69 67 64 62 57 51 67 55 50 53 52 48 45 37 33 52
058 6 x 6 5.5 86 88 86 84 80 77 72 67 85 69 70 69 68 65 63 59 53 68 55 56 53 53 49 46 39 35 53
063 6 x 6 7.5 83 89 90 87 83 81 76 69 86 66 71 73 71 68 67 63 55 70 52 57 57 56 52 50 43 37 55
070 6 x 8 4 86 88 86 84 80 77 72 67 85 69 70 69 68 65 63 59 53 68 55 56 53 53 49 46 39 35 53
080 6 x 8 5.5 87 89 87 85 81 77 72 68 86 70 71 70 69 66 63 59 54 69 56 57 54 54 50 46 39 36 54
087 6 x 8 7.5 93 95 94 92 90 86 83 78 93 76 77 77 76 75 72 70 64 76 62 63 61 61 59 55 50 46 61
092 8 x 8 5.5 87 90 91 89 84 81 76 70 88 70 72 74 73 69 67 63 56 72 56 58 58 58 53 50 43 38 57
102 8 x 8 7.5 88 91 92 90 85 82 77 71 89 71 73 75 74 70 68 64 57 73 57 59 59 59 54 51 44 39 58
112 8 x 8 11 92 95 96 94 89 86 81 75 93 75 77 79 78 74 72 68 61 77 61 63 63 63 58 55 48 43 62
115 8 x 10 5.5 92 95 96 94 89 86 81 75 93 75 77 79 78 74 72 68 61 77 61 63 63 63 58 55 48 43 62
130 8 x 10 7.5 93 96 97 95 90 87 82 76 94 76 78 80 79 75 73 69 62 78 62 64 64 64 59 56 49 44 63
MODEL BOX SIZE
63 125 250 500 1000 2000 4000 8000 DB(A)
SOUND PRESSURE LEvELS FAN AT 1.5M
SPL IN dB RE 0.0002 MICROBAR
63 125 250 500 1000 2000 4000 8000 DB(A)
SOUND PRESSURE LEvELS FAN AT 15M
SPL IN dB RE 0.0002 MICROBAR
63 125 250 500 1000 2000 4000 8000 DB(A)
(Note: + / - 2 dBa. Variable speed drives increase the noise from cooling towers)
15www.fct.net.au
NOTE: Do not use for construction. Refer to your sales representative for certified weights & dimensions. Data subject to change for product improvement.
Evaporative CONDENSORS
MODEL BOX SIZE
63 125 250 500 1000 2000 4000 8000 DB(A)
SOUND PRESSURE LEvELS FAN AT 1.5M
SPL IN dB RE 0.0002 MICROBAR
63 125 250 500 1000 2000 4000 8000 DB(A)
SOUND PRESSURE LEvELS FAN AT 15M
SPL IN dB RE 0.0002 MICROBAR
63 125 250 500 1000 2000 4000 8000 DB(A)
(Note: + / - 2 dBa. Variable speed drives increase the noise from cooling towers)
143 8 x 10 11 93 96 97 95 90 87 82 76 94 76 78 80 79 75 73 69 62 78 62 64 64 64 59 56 49 44 63
162 10 x 10 5.5 93 94 92 89 85 81 75 77 91 76 76 75 73 70 67 62 63 74 62 62 59 58 54 50 42 45 59
173 10 x 10 7.5 94 95 93 90 86 82 76 78 92 77 77 76 74 71 68 63 64 75 63 63 60 59 55 51 43 46 60
183 10 x 10 11 99 100 98 95 91 87 81 74 97 82 82 81 79 76 73 68 60 80 68 68 65 64 60 56 48 42 65
183 10 x 12 7.5 93 94 92 89 85 81 75 77 91 76 76 75 73 70 67 62 63 74 62 62 59 58 54 50 42 45 59
194 10 x 12 11 94 95 93 90 86 82 76 78 92 77 77 76 74 71 68 63 64 75 63 63 60 59 55 51 43 46 60
205 10 x 12 15 99 100 98 95 91 87 81 74 97 82 82 81 79 76 73 68 60 80 68 68 65 64 60 56 48 42 65
217 10 x 18 2 x 7.5 93 94 92 89 85 81 75 77 91 76 76 75 73 70 67 62 63 74 62 62 59 58 54 50 42 45 59
228 10 x 18 2 x 11 97 98 96 95 91 85 79 73 95 80 80 79 79 76 71 66 59 79 66 66 63 64 60 54 46 41 64
239 10 x 18 2 x 15 99 100 98 95 91 87 81 74 97 82 82 81 79 76 73 68 60 80 68 68 65 64 60 56 48 42 65
201 12 x 12 11 98 100 98 94 91 85 82 77 96 81 82 81 78 76 71 69 63 80 67 68 65 63 60 54 49 45 65
216 12 x 12 15 100 102 100 96 93 87 84 79 98 83 84 83 80 78 73 71 65 82 69 70 67 65 62 56 51 47 67
244 12 x 12 18.5 100 102 100 96 93 87 84 79 98 83 84 83 80 78 73 71 65 82 69 70 67 65 62 56 51 47 67
326 12 x 18 2 x 7.5 100 102 100 96 93 87 84 79 98 83 84 83 80 78 73 71 65 82 69 70 67 65 62 56 51 47 67
369 12 x 18 2 x 11 105 107 105 101 98 92 89 84 103 88 89 88 85 83 78 76 70 87 74 75 72 70 67 61 56 52 72
401 12 x 18 2 x 15 105 107 105 101 98 92 89 84 103 88 89 88 85 83 78 76 70 87 74 75 72 70 67 61 56 52 72
16 www.fct.net.au
NOTE: Do not use for construction. Refer to your sales representative for certified weights & dimensions. Data subject to change for product improvement.
Evaporative CONDENSORS
17www.fct.net.au
NOTE: Do not use for construction. Refer to your sales representative for certified weights & dimensions. Data subject to change for product improvement.
Evaporative CONDENSORS
Pulleys and Belts
Access ladders & Platforms
Dynamic
Manufacture of FRP Components using hand
lay, Press Moulding and Vacuum Moulding
Techniques
High Performance Laminates in e-glass or
Carbon Reinforcements
AUSTRALIAN MADE
ENGINEERING DESIGN LAYOUT
When considering installation the unit must have suitable fresh air available to ensure correct operation of the system. Care must be taken to ensure moist air does reticulate back into the air inlets and due consideration must be given to ensuring discharge air does not flow into separate fresh air intake for building air-conditioning systems. Consult local regulations for details.
Air Flow
When using or combining multiple cells as a single component cooling source, equalizer lines must be installed to ensure balanced operation. Units must be mounted on the same level on secure plinths.
Multiple Cells
Valves should be installed on all pipe connections and the correct pipe sizes must be used to ensure correct operation. Pipe work and other components to the system should be installed in a manner that ensures the system water does not flow into the cooling tower causing overflow and water loss on shut down.
On start up the water level would drop considerably causing air to be introduced into the system. Preferably such pipe work and components should be located under the level of the basin operating level. Pipe work and ducting cannot be supported from the tower structure.
Pipe Work
If installing cells hard against each other then a de-rating must be applied - generally around 5%. Consult Fibreflow Cooling Towers for confirmation.
De-Rating
When installing in plant rooms and applying ductwork and restricted air supply the external static pressure will increase. Motor size will need to be increased to overcome additional load - consult factory for advice.
Placement
Refer to engineering for layout clearances. Rule of thumb, 1500mm all around minimum.
Layout Clearances
20 www.fct.net.au
Fibreflow Cooling Towers adhears to local government regulations and Australian Standards. Health and Safety
Fibreflow Cooling Towers offers a full range of working platforms with access ladders, low level and high level, multiple cell platforms and movable working platforms. All platforms conform to the Australian Standard AS1657.
Working Platforms
Standard configurations are available as shown, as well as custom-made to suit a specific location.
Configuration
Material including hot dipped galvanized steel, aluminium, stainless steel and fibreglass.
Materials
Davit cranes mounted on platforms for motor removal are also available as shown.
Crane Mounting
SOUND LEVELS
The noise that humans can hear covers a frequency from 20Hz to 10,000Hz. There are exceptions, however these levels have become accepted for most practical purposes. This audio band has been divided into eight bands called “octave bands”. The noise of cooling towers is controlled by many contributing factors such as layout, adjacent structures, variable speed drives, etc. Low noise options are available please consult your representative for further assistance.
Noise
The Sickle axial fan series are the answer for generating pressure with low noise axial fans. The sickle blade’s swept design and thin trailing edge reduce pure tones in the sound spectrum and decrease vortex shedding to generate low wake turbulence for a quieter axial fan. The sickle profile’s large chord length and overall surface area also combine to generate greater pressure at slower speeds. The sickle axial fans are Fibreflows natural choice for applications where low noise capabilities are a much required first priority.
Sickle Fan
Maintains performance at lower speeds
Large chord length generates greater pressure Sickle Blade
22 www.fct.net.au
LIFTING TECHNIQUES
Lifting Cooling Towers incorrectly can cause the unit to buckle. Please take the following precautions when installing your towers or alternatively, have Fibreflow take care of installation for you.
Lifting
Beware of possible crushing of the Tower Casing when Lifting
Use only Tested and Tagged Lifting Gear
Licensed Crane Operators
Always insure there is an exclusion zone whilst lifting is underway
Refer to our factory for further information.
Cooling Tower Being Lifted
23www.fct.net.au
PLINTH ARRANGEMENTS
Plinth arrangements are done based on the size and weight of the cooling tower. Please refer to our factory or your representative for further information.
24 www.fct.net.au
VARIABLE SPEED DRIVES
Cooling towers are used in conjunction with water cooled chillers which are highly efficient. The tower fans cool the water with ambient temperature air. Drives replace two speed motors to regulate the condenser water temperature.
During light loads or cool days, the cooling tower has too high of a capacity. The drive regulates the fans speed to maintain the set point to optimise the energy consumption.
A temperature sensor is placed in the condenser water return line or in the cooling tower basin. A minimum speed of 15% is needed on gear driven fans to maintain proper gear lubrication.
Variable Speed Drive Cooling Tower Fans
No Air Surge/ Water Hammer on Start-up
Redused Noise
Substantial Energy Savings
on all installations to conserve energy, and reduce wear on
mechanical components.
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FREIGHT
Freight Depending on transport requirements, box sizes up to 3850 x 1450 are generally shipped assembled, unless otherwise specified. 2400 x 2400 units are shipped in two sections for final assembly on site, alternatively these are supplied in complete knock down format (CKD) All other units are shipped in CKD format to reduce transport and handling costs. Fiberflow has a fleet of trucks to deliver your Cooling Tower to any destination around Australia and can also ship to anywhere in the world.
Cooling Tower Components Packed for Shipping
Cooling Tower Components Packed for Shipping
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SITE ASSEMBLY
Site Assembly Fibreflow Cooling Towers offer a complete onsite assembly service to ensure that the products are assembled in the correct manner. They can be assembled quickly and safely onsite or offsite depending on your needs. Fiberflow can work well with many companies/ contractors to ensure that the assembly is completed smoothly whilst onsite.
It is not compulsory that Fibreflow Cooling Towers or its authorised representatives assemble the units however it is preferred. CKD units can be purchased with assembly instructions for those wishing to assemble themselves.
Cooling Tower Being Assembled
Cooling Tower Being Assembled
Compliance with Standards
Fibreflow Cooling Towers are designed and constructed to meet the following Standards:
Performance Guaranteed
AS3666 - Air Handling and Water Systems of Buildings – Microbial Control
AS3500 - Australian Plumbing Code
CTI STD 136 - PVC materials for use with fill, louvres and drift eliminators
Fibreflow Cooling Towers guarantee the tHERMal PERfORMancE of our cooling towers
The performance evaluation is taken as per CTI Test Code ATC 105
The thermal performance guaranteed is that submitted in the technical data on which the purchase order was based in free field conditions unless otherwise stated
BCA - Building Code of Australia
MEPS - Electric Motor Standard Compliance
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MODULAR DESIGN
Modular Design
Hard to get into plantrooms, no issues. Towers are manufactured modular for that exact reason.
No issues with wide load movement
No issues with rain delays or road works
Dedicated professional team of tradesman to assemble on site
Assured quality construction if assembled on site with no transport issues
Over 30 years of on site construction experience
Safety is main priority
No location too remote
Australia
Mobile: 0408 013 366 Web: www.fct.net.au
Email: [email protected]
Australia
Web: www.fct.net.au Email: [email protected]
contact your local Representative
Australia
Web: www.fct.net.au Email: [email protected]

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