EVERPURE EVERDRI HIGH CAPACITY COMPRESSED AIR …

FOODSERVICE EVERPURE® EVERDRI™ COMPRESSED AIR SYSTEM INSTALLATION AND OPERATION GUIDE

TABLE OF CONTENTS

Introduction 2Inspection 2

Tools and Supplies Required 2General Precautions 2Selecting A Location 4Dimensions 4Specifications 4Installation 5

Grounding Instructions 5Placing the System In Position 5Parts Identification 5System Pneumatic Diagram 5Connections 5

Preventative Maintenance 6Six-(6) Month Maintenance Procedure - Service Kit #1 612-Month Maintenance Procedure - Service Kit #2 818-Month Maintenance Procedure - Service Kit #1 924-Month Maintenance Procedure - Service Kit #3 9

Troubleshooting 10Troubleshooting Procedure 1 - Test Air Dryer Function 12Troubleshooting Procedure 2 - Leaks at Quick-Connect Fittings 12

Gas Flow System Schematic 13Coalescing Filter Part Identification 13WACO2 Connections 13Pneumatic Diagram 14Electrical Diagram 14Replacement Parts 15

Cabinet 15Compressor 16Aftercooler and Filters 17Miscellaneous Replacement Parts 18 McDonald's Compressor Filter Kits 18

Limited Warranty 19Service Log 23

EverDri Compressed Air System

EVERPURE® EVERDRI™ HIGH CAPACITY COMPRESSED AIR SYSTEM OWNER'S MANUAL

2 EVERPURE® EVERDRI™ COMPRESSED AIR SYSTEM INSTALLATION AND OPERATION GUIDE

INTRODUCTIONThis Everpure EverDri High Capacity Compressed Air System by Pentair is intended to be the primary driver for actuating the following types of equipment in a restaurant, which are currently being driven by CO2:

• Bag-in-Box (BIB) Syrup Pumps for Soft Drinks• Mechanics of the Automated Beverage System (ABS)• Product Pumps in the Blended Ice Machine (BIM)• Bulk Ketchup Pumps• Next Generation Iced Tea Brewers• Any additional equipment powered by CO2

The EverDri High Capacity Compressed Air System is designed to output a constant air pressure for operating restaurant equipment. During normal operation, the compressor will automatically cycle on and off as compressed air is needed. The compressor automatically turns on at the "cut-in" pressure, typically near 95 psig (6.5 bar). When the air pressure in the compressor tank reaches ~ 125 psig (8.6 bar), the compressor has reached "cut-out" pressure and will automatically turn off. Elevated noise levels are normal when the compressor switches off as pressure is relieved within the enclosure. The compressor system also has a cooling fan mounted to the enclosure that is designed to run continuously.

INSPECTIONInspect the box and skid for damage or tampering due to transportation. If damaged, immediately contact the transportation company.

NOTE: Do not cut the tape on the top of the box. This may damage the Compressor cabinet.

Cut and remove two band straps. Lift cardboard box straight up and remove protective cardboard on top and plastic bag. Check for any loose nuts or bolts inside the cabinet and on the legs. Tighten if necessary. Certify that all damaged parts are replaced and that all mechanical and electrical problems are solved before operating the equipment.

Before installing the Everpure EverDri Compressed Air System, inspect the parts. Use the table and illustration provided to verify the parts and quantities provided. If any parts are missing, contact Customer Service at 800.942.1153 (US only)/630.307.3000 or by email at [email protected].

Installation and

Operation Guide

1

2

Parts Qty

1. Cabinet with Compressor System 1

2. Installation and Operation Guide 1

Tools and Supplies Required• Safety Glasses• Cut-Resistant Gloves• Hearing Protection• Pliers• Carpenters Level• Large Flat Blade Screwdriver• Wrench (for tubing connection)• Utility Knife or Tube Cutter (for plastic tubing)• Oetiker Clamps• Barbed Tubing Connectors• Plumber's Tape• Approved Tubing• Compressed Air Tubing rated to 150 psig (10.3 bar)

NOTE: Not all tools listed may be necessary for installation. Read installation procedures before starting to determine required tools.

WARNING: Before installing the system, make certain your installation complies with the following operating specifications. Failure to do so may reduce the effectiveness of the system and will void the warranty.

GENERAL PRECAUTIONSWARNING: To avoid unpredictable system behavior that can

cause personal injury and property damage:• Disconnect electrical supply before

installation or servicing.• Release all pressure in the tank before

performing any maintenance.• Disconnect air supply and depressurize all

air lines connected to this product before installation or servicing.


• Operate within the specified pressure, temperature, and other conditions listed in these instructions.

• Do not operate below 41°F (5°C).• Service according to procedures listed in

these instructions.• Installation, service, and upgrades of

these products must be performed by knowledgeable, authorized personnel.

• After installation, servicing, or upgrades, air and electrical supplies should be connected and the product tested for proper function and leakage. If audible leakage is present or the product does not operate properly, do not put into use.

• Warnings and specifications on the product should not be covered. If necessary, contact your local representative for replacement labels.

WARNING: This equipment, if used improperly, can cause physical and material damage. To avoid this, follow the instructions below:• This equipment must not be used by people

with physical, sensory, or mental handicaps, or without knowledge of use and training.

• People without the proper experience or knowledge may use this equipment only if supervised and instructed by someone who is responsible for his or her safety.

• This equipment must not be used by children under any circumstances.

• Do not service the equipment when tired, under the influence of medication, alcohol or drugs. Lack of attention during operation may result in serious personal injury.

• The equipment may cause mechanical or electrical interference on nearby sensitive equipment.

• The equipment must be installed and operated in places that are ventilated and protected against humidity and presence of water.

• While in use, the equipment has electrical components and hot moving parts.

• Do not alter the settings of the safety valve, pressure switch or other factory settings. They are preset at the factory. If some adjustment is necessary on the product, use the service of the nearest authorized Pentair Everpure Dealer.

• Never exceed the maximum pressure indicated on the compressor’s identification name plate/sticker.

• Verify condition of the product’s safety systems. In case of abnormalities, stop using the product and contact authorized Pentair Everpure Dealer for repairs.

• Never perform repairs or welding services on the tank, because they can affect its resistance or mask more serious problems. If there is any leak, crack or corrosive wear, immediately stop using the equipment and find an authorized Pentair Everpure Dealer.

• Use only plumber's tape without adhesive backing to seal joints. Do not use pipe compound (“pipe dope”), sticks, or similar compounds with this unit. They contain petroleum derivatives which can cause crazing and cracking of the plastic in the filter housing.

• Never operate the compressor without filters in place. The compressed air must be treated with filters suitable for the application and use.

• Never direct a high pressure air jet directly at another person or at the skin.

• Do not allow the compressor to come in contact with any flammable substances.

• Never clean the compressor with solvents or any other flammable products. Use a neutral detergent.

• In the presence of any change in noise or operation of the compressor, immediately stop using the equipment and contact the nearest authorized Pentair Everpure Dealer.

• The compressor automatically resumes operation after the power supply is interrupted and then reestablished. Make sure the equipment is not connected to the power supply before proceeding with any service or maintenance, even during a short power interruption.

• Make sure that the product’s maintenance and operation are performed by a properly trained and qualified professional.

WARNING: To reduce the risk of electrical shock, the following is recommended:• Install a residual current circuit breaker.

Consult an electrician to select and install this safety device.

• Do not use the equipment while you are barefoot, in wet or very humid places.

• Before cleaning or performing maintenance, disconnect the equipment from the electrical power supply.

• Do not make splices in the power cord. If required, ask for a power cord replacement through the nearest authorized Pentair Everpure Dealer. Costs of power cable replacement are the sole responsibility of the customer.

• Power outlet must be compatible with the equipment’s plug. To reduce the risk of shock, do not change the plug’s characteristics and do not use adapters. If required, replace the outlet with a suitable model.

• Do not use your electrical equipment in explosive atmospheres (gas, liquid or dust). The motor can generate sparks that may cause explosion.

• Make sure the breaker switch is in the OFF position before connecting the equipment to the power supply.

• Do not puncture power cords, gas or water pipes. Contact with water or electric wires may cause electric shock.


WARNING: To reduce the probability of an accident because of contact with rotating parts:• Do not operate the product, under any

circumstances, when the safety guards of the rotating parts are not installed.

• Do not wear long clothing, chains or jewelry that may come into contact with the moving parts of the product during service. If you have long hair, tie it back.

• Remove all adjustment tools before turning your equipment on. A key or tool stuck in rotating parts of the equipment may cause serious injuries.

NOTE: The user of this product must maintain the air tank's record book provided by the manufacturer until the equipment is no longer in service. The end user must follow the standards required locally regarding installation, maintenance, and operation of the compressed air tank.

NOTE: The hydrostatic test carried out during the product manufacturing does not replace the initial inspection, which must be carried out at the location where the product is installed, duly monitored by a certified professional, following local codes.

NOTE: All local codes and safety procedures must be followed.

SELECTING A LOCATION1. Give consideration to the weight of the unit when

operating. Operating weight of the Everpure EverDri Compressed Air System is approximately:• 195 lbs (88.5 kgs)

2. The location should allow for:• Six (6) inches of clearance on all sides for connections

and air flow.• Adequate space for the outlet air line connection on

the right side.• Be near a drain for removing coalesced water.• Use of the eight (8) foot power cord using standard

grounded wall plug rated for 15 amps minimum.3. Do not install the Everpure EverDri Compressed Air

System in an area with a high amount of dust, particulates or moisture. If this is unavoidable, review the maintenance cycles and decrease the time between filter changes.

4. The floor should be flat and level.

5. Install indoors.

DIMENSIONS6" (15 cm) Clearance Required

6" (15 cm) Clearance Required

24" (60 cm)

36" (91 cm)

24" (60 cm) 20.9"

(53 cm)

6" (15 cm)

Figure 1

SPECIFICATIONS

Weight: Approximately 195 lbs (88.5 kg)Electrical Connection: 115 VAC, single phase, 60 Hz; GFCI

or RCD protected 15 amp circuitOperating Environment Temperature:

41 - 105°F (5 - 40.5°C) continuous

Tank Capacity: 8 gallons (30 L)Maximum Tank Pressure Requirements:

150 psig (10.3 bar) maximum

Outlet Air Pressure: 90 - 95 psig (6.2 - 6.5 bar) regulated

Outlet Shut-off Valve: 1/4" FNPTPressure Relief Valves: Rated to 150 psig (10.3 bar)Air Quality Output: ISO 8573-1 Class 1 for particulates

ISO 8573-1 Class 3 for moisture content

ISO 8573-1 Class 0 for oil content, oil free


INSTALLATIONNOTE: Please read all instructions, specifications, and

precautions before installing and using your Everpure EverDri Compressed Air System.

Grounding InstructionsThis system must be grounded. This system is equipped with a power cord having an appliance-grounding conductor and a grounding plug. The plug must be inserted into an appropriate outlet that is installed and grounded in accordance with all local codes and ordinances. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.

WARNING: Improper connection of the appliance-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service representative if you are in doubt whether the appliance is properly grounded. Do not modify the plug provided with the appliance; if it will not fit in the outlet, have a proper outlet installed by a qualified technician.

Placing the System In PositionWARNING: The system weighs about 195 lbs ( 88.5 kg). Use

proper lifting equipment to move it and only place in a location that can support this weight to prevent injury and death.

1. Leave the protective cardboard on right side of system to protect outlet valve during movement to final installation site. Remove the cardboard before startup.

2. Take power cord out from underneath and behind system. Tape it to the top of the cabinet to protect it during installation.

3. Do not turn on the equipment if it is not in perfect working condition.

4. The installation location must have electrical power close enough to use the supplied electrical cord and a drain for the coalesced water that exits on the bottom right side.

5. The floor should be flat and level. Screw the levelers in/out to adjust the length of each leg. When finished, all legs should be in contact with the floor and the system cabinet should be level.

Parts Identification

Compressor Intake Filter

Heat Exchanger

Pressure Regulator

Compressed Air Outlet

Coalescing Filter

2-Cylinder Compressor

Membrane Air Dryer

Water Drain

Tank Drain

Levelers (4)Storage

Tank

Hour Meter

Air Intake Filter

Air Intake Fan

Circuit Breaker

Air Vent Filters

Figure 2

System Pneumatic DiagramTo provide clean compressed air, the Everpure EverDri High Capacity Compressed Air System uses an oil-less compressor, heat exchanger, coalescing filter and a membrane air dryer. The clean, compressed air is stored in a tank until used. A complete pneumatic diagram is provided at the back of this manual.

ConnectionsAn electrical diagram is provided at the back of this manual. Before making the electrical and tubing connections check the following:

• The shipping cardboard has been removed.• There is a minimum of six (6) inches (15 cm) clearance

on all sides. • The cabinet is level.

NOTE: If the cabinet needs to be opened for start up, use a coin or flat screwdriver to turn the lock screws on the door to the left (counterclockwise).

To complete the installation:

1. Connect the high-pressure compressor air line from the application crossover valve to the 1/4-inch female NPT fitting on the cabinet ball valve for high pressure air (Figure 3). Use a small amount of plumber's tape on the threads.


Application

Air Compressor Inlet

Backup CO2 Inlet

BackupBIB Pressure

Normal Operation

Figure 3 Crossover Valve

2. CLOSE the ball valve on the cabinet lower right side.

3. The coalescer drain tube should be extended to reach a nearby drain. The tubing must have a constant downward slope for proper draining.

4. The Everpure EverDri High Capacity Compressed Air System is ready to be started.

WARNING: Use extreme caution when the cabinet door is open. The compressor may start unexpectedly. Contact with moving parts may cause personal injury or damage to the equipment.

NOTE: The operator is expected to keep and maintain a log sheet. Use a stopwatch to record the date and the time it takes to pressurize the system. A sample log sheet is available on the last page of this manual. Have a stopwatch ready to record the compressor run time.

5. Plug the electrical cord into the wall receptacle. The compressor will start. If the compressor does not start, check that the circuit breaker is in the up (on) position.

6. Record on the log sheet the amount of time it takes to pressurize the system from 0 psig to 125 psig (8.6 bar). The compressor will turn off.

NOTE: If the tank was pressurized prior to this startup, then remove power. The valve at the bottom of the tank should be opened. When tank pressure is zero (0), close the valve, plug the power cord back in and perform the test.

7. Record the date and the pump up time on the preventative maintenance log sheet that is stored on the inside of the door.

8. To complete the startup, check that the application crossover valves are in the correct positions. The application equipment should be ready to operate.

9. Slowly open the ball valve on the Everpure EverDri Compressed Air System to provide pressure to the applications. The valve is located on the cabinet's right side at the bottom rear of the panel.

10. To ensure efficient operation, be sure all restaurant compressed air tubing, fittings and equipment are leak free. Leaks will cause excessive compressor runtime and early wear.

PREVENTATIVE MAINTENANCEThe Everpure EverDri Compressed Air System requires periodic maintenance. The preventative maintenance program that follows describes the action items that must be performed every six (6) months. A log sheet is included at the back of this manual. Use the log sheet to record the results of each preventative maintenance event. Keep the log sheet in the holder mounted inside the door of the cabinet.

The maintenance procedures are based on a six-(6) month schedule. Refer to the service schedule table at the back of this document for dates and kit numbers. Order the kit required to receive all the replacement parts needed for the procedures.

CAUTION: Compressor may start unexpectedly if power is on. Be certain to turn off or remove power.

CAUTION: Compressor motor and head may be hot.CAUTION: Air tank contains air under pressure. CAUTION: Do not wear long clothing, chains or jewelry that

may come into contact with the moving parts of the product during service. If you have long hair, tie it back.

CAUTION: While in use, the equipment has electrical components and hot moving parts.

When diagnosing the EverDri Compressed Air System, the time it takes to "pump-up" the air storage tank may be measured. This time is expected to be two (2) minutes, 50 seconds when starting at 0 psig and turning off at 125 psig (8.6 bar)

To measure compressor pump-up time, follow this procedure:

1. Unplug compressor.

2. Close outlet ball valve.

3. Drain all air from tank using valve on bottom of tank. Close the valve when done.

4. Plug in compressor and measure the time from the startup to automatic shutoff.

Six-(6) Month Maintenance Procedure - Service Kit #1

Tools and Supplies• Safety Glasses• Hearing Protection• Flat Blade Screwdriver• Plumber's Tape• Service Kit #1:

One (1) New Cabinet Intake Filter Two (2) Compressor Air Intake Filters

1. Switch the compressed air switchover valve to the backup CO2 inlet. The backup system will power application equipment during this procedure. If a backup air pressure system is not available, the application equipment will not operate during this procedure.


Application


Backup CO2 Inlet

Normal Operation

Figure 4

2. Unplug the power cord.

3. CLOSE the compressed air outlet valve (Figure 5) so the blade is perpendicular to the valve body. OPEN cabinet door. Use a large flat blade screwdriver to unscrew the two (2) door lock screws.

Open

Closed

Figure 5

4. Replace the fan prefilter.• OPEN the left side cabinet vent cover by pulling out on

the top edge, Figure 6. The cover will swing down.• Remove the air prefilter and discard.• Place the new prefilter into the opening. The soft side

of the filter should be facing out, away from the cabinet.

• CLOSE the vent cover. It will snap closed.

Pull out on top edge

Figure 6

5. Replace the two (2) compressor intake filters.• Unscrew the filters on the left side by hand, (Figure 7)

(counterclockwise). A wrench may be used if needed.• Discard the old filters.• Remove any loose plumber's tape from fittings.• The new filters have "IN" and "OUT" moulded into the

ends. The fitting on the end marked "OUT" screws into the compressor head. Firmly hand tighten each one by turning clockwise. Do not tighten with wrench.

RemoveIN

Compressor Air Intake (2)

OutIn

Air Tank Valve

Figure 7

6. Check for water in air tank. • OPEN the valve located at the bottom of the air tank.

The compressed air will escape through the valve.• Observe the air. It must not contain any moisture.• CLOSE the valve located at the bottom of the air tank

after all air has been vented.CAUTION: If moisture is present, refer to the

Troubleshooting section in this manual. Do not vent air toward any body part.

7. Close and lock the cabinet door.

NOTE: Have a stopwatch ready to record the compressor runtime.

8. Restart the EverDri Compressed Air System.

NOTE: Measure and record the date, the hour meter time (upper left side) and the time it takes to pump up the system. If the pump up time is greater than two (2) minutes, 50 seconds, see Troubleshooting.


• Apply power. Allow the system to turn off using the automatic shut-off switch. Record the pump-up time.

• OPEN the compressed air outlet valve.• Position the crossover valve to use the EverDri

compressed air for the applications (Figure 8).• System is now operational.

Application


Backup CO2 Inlet

Normal Operation

Figure 8

12-Month Maintenance Procedure - Service Kit #2

Tools and Supplies• Safety Glasses• Hearing Protection• Flat Blade Screwdriver• Plumber's Tape• Service Kit #2:

One (1) Cabinet Air Intake Filters Two (2) Cabinet Air Vent Filters Two (2) Compressor Air Intake Filters Coalescer Filter Element

The 12-Month Maintenance Procedure starts with performing the Six-(6) Month Maintenance Procedure. This is then followed by changing the coalescer filter element and the filter media for the cabinet air exhaust.

1. Refer to the "Six-(6) Month Maintenance Procedure - Service Kit #1". Perform steps 1 through 6. Do not restart the compressor.

2. Change the coalescing filter element. • Remove the bowl by turning it to the left

(counterclockwise). Lay it down with the drain tube still attached (Figure 9).

NOTE: There may be a small amount of water in the bowl. This is normal.

• Grasp the filter element and unscrew it to the left (counterclockwise). Discard the old filter.

NOTE: The threads are a fine pitch and will unscrew slowly.• Locate the plastic bag with the new filter element.

CAUTION: Do not handle the filter element with bare hands. Skin oils may damage the element. Use the plastic bag to handle the filter element.

• Inspect the threaded end of the filter element for the presence of the rubber gasket. Be certain that the gasket is properly located.

CAUTION: Do not install the filter element without the rubber gasket. Performance of the coalescing filter will be affected.

• Screw the coalescer filter element into the body by turning it to the right (clockwise). Tighten finger tight. Do not use tools. Throw away bag.

• Inspect the bowl's top edge for correct positioning of the sealing o-ring.

• Install the bowl by lining up the tabs with slots in the body and pushing up. Rotate the bowl to the right (clockwise) to engage and lock the bowl in place.

• The drain hose should be connected and have a straight downhill path to a drain.

• Ensure the coalescer drain tube is securely fastened.

Bowl

Coalescer Filter

Element

Gasket

O-Ring

Drain Tube

Clamp

Figure 9

3. Replace the cabinet air vent filters. • OPEN the two (2) cabinet vent covers on the right side

of the cabinet by pulling out on the top edge. The cover will swing down (Figure 10).

• Remove the filter media and discard.• Place the new filters into the openings. The soft side of

the filter should be facing out, away from the cabinet.• CLOSE the vent covers.

Air Vent Exhaust Filters

Figure 10


4. Close and lock cabinet door.

NOTE: Have a stopwatch ready to record the compressor runtime in the log sheet.

5. Restart the EverDri Compressed Air System.

NOTE: Measure and record the date, the hour meter time (upper left side) and the time it takes to pump up the system. If the pump up time is greater than two (2) minutes, 50 seconds, see Troubleshooting.

• Apply power. Allow the system to turn off using the shut-off switch. Record pump-up time.

• OPEN the compressed air outlet valve. • Position the crossover valve to use the EverDri

compressed air for the applications (Figure 11).• System is now operational.

Application


Backup CO2 Inlet

Normal Operation

Figure 11

18-Month Maintenance Procedure - Service Kit #1The 18-Month Maintenance Procedure is the same as the Six-(6) Month Maintenance Procedure. Refer to "Six-(6) Month Maintenance Procedure - Service Kit #1".

24-Month Maintenance Procedure - Service Kit #3

Tools and Supplies• Safety Glasses• Hearing Protection• Flat Blade Screwdriver• Service Kit #3:

One (1) Cabinet Air Intake Filter Two (2) Cabinet Air Vent Filters Two (2) Compressor Air Intake Filters Coalescer Filter Element Membrane Air Dryer

• 10 mm Socket Wrench• Plumber's Tape

The 24-Month Maintenance Procedure starts by replacing the membrane air dryer, followed by the 12-Month Maintenance Procedure.

CAUTION: This procedure must be performed by trained, qualified personnel.

1. Replace the membrane air dryer.• The membrane air dryer and coalescing filter are

connected with a pipe fitting at the top. To replace either one, both are removed from the cabinet as a single unit, Figure 12.

• Locate the upper and lower tube connections. They are both quick-connect style fittings. Push in on the collar and pull the tube out.

• Remove the bowl on the coalescing filter by turning it to the left (counterclockwise). Set bowl with drain tube on cabinet floor.

• Locate the four (4) mounting studs, two (2) at the top of the coalescing filter and one (1) on each of the membrane air dryer brackets. Use a 10 mm socket to remove all four (4) nuts and washers and set aside.

• Pull the assembly out of the cabinet. Hold the membrane air dryer and unscrew the coalescing filter body.

NOTE: The membrane air dryer is plastic. The nipple fitting will most likely stay in the coalescing filter body. If it does not, then remove the nipple from the dryer and screw it into the coalescing filter body. Use plumber's tape on the threads.

Lower Tube Connection

Upper Tube Connection

Top Mounting Nuts

Lower Mounting

NutsFlow

Nipple (must stay in

coalescing filter)

Membrane Air Dryer

Figure 12 • Remove old plumber's tape from pipe nipple thread.

Use plumber's tape on the pipe nipple installed in the coalescing filter. Screw the new membrane air dryer (in correct flow orientation, Figure 12) and the filter together until hand tight. Make adjustments for mounting positions.

• Unscrew the lower tube connection fitting from the membrane air dryer. Remove old plumber's tape from the lower tube connection fitting. Apply three (3) wraps of new plumber's tape to the lower tube connection fitting. Install lower tube connection fitting into new membrane air dryer.

• Position the membrane air dryer into the original clamps. Then place the coalescing filter bracket onto the top mounting studs.


• Move the clamps for the membrane air dryer onto the studs. Install the two (2) washers and finger start the nuts. Install the two (2) washers over the two (2) studs for the coalescing filter body. Finger start the nuts on the filter bracket studs. Tighten all four (4) nuts.

• Connect the tubing to the upper and lower tube connections. Push the tubing into the fitting until it stops (bottoms).

2. Complete the 12-Month Maintenance Procedure on page 8.

TROUBLESHOOTINGSymptom Probable Cause Solution

Unit transmits electric current (electric shock)

Installation not according to local technical standardsShut down and call for service

Damage to electrical components

Excessive starts or greater than 500 hours runtime in six (6)

months

Leaks in restaurant plumbing downstream of compressor system Find leaks and repair to reduce compressed air demand

Pump-up time exceeds two (2) minutes, 50 secondsConsult Troubleshooting Section Pump-up time of Everpure

EverDri Compressed Air System greater than two (2) minutes, 50 seconds

Water in tank Consult Troubleshooting section "Water in tank"Air bypasses check valve Confirm function, clean or replace check valve

Restaurant airflow demand exceeds compressor capacity Call Pentair Technical Support

Pump-up time of Everpure EverDri Compressed Air System greater

than two (2) minutes, 50 seconds (follow pump-up procedure)

Leakage in fittings Tighten fittings to eliminate leakage or replace damaged parts

Cut-out pressure above specifications Adjust the pressure switch to meet specified cut-in and cut-out pressures

Leakage around pressure regulator knob Damaged pressure regulator Replace pressure regulator

Leakage from pop-safety valve Damaged pop-safety valve Replace pop-safety valveLeakage from pressure switch Damaged pressure switch Replace pressure switch

Plugged compressor inlet filters Replace compressor inlet filtersAir leakage through water drain tube

while compressor is running Coalescer drain stuck open Replace coalescer filter assembly

Coalescer leak between body and bowl O-ring seal is damaged or missing Replace coalescer filter assembly

Membrane air dryer defect Follow Troubleshooting procedure 1Piston rings are worn Replace piston rings and reed valves after eliminating other

potential causes as the source of high pump-up timeReed valves do not sealLeakage from compressor head gaskets/piston sleeve seal/crossover tube

seals Replace leaking seals/gaskets

Water in tank(Contact Technical Support)

Coalescing filter fails to remove liquid water from compressed air

Filter or drain failure Replace coalescer filter assemblyCoalescing filter water drain tube kinked or plugged Remove kink or obstruction

Improper extension of water drain tube

Remove drain tube extension and drain directly under enclosure

Membrane air dryer not functioning properly

Membrane air dryer defect Follow Troubleshooting procedure 1Membrane air dryer plumbed in reverse

Reverse orientation of membrane air dryer to confirm airflow direction matches flow arrow

Encloser cooling fan not functioning Replace enclosure cooling fan


Symptom Probable Cause Solution

Insufficient air pressure

Pressure regulator is not adjusted properly Adjust pressure regulator to achieve specified outlet pressure

Compressor runs continuously and is unable to reach cut-out pressure

Restaurant airflow demand exceeds compressor capacity Call Pentair Technical Support

Tank pop-safety valve opens and relieves pressure Replace pop-safety valve

Pump-up time exceeds two (2) minutes, 50 seconds

Consult Troubleshooting Section Pump-up time of Everpure EverDri Compressed Air System greater than two (2)

minutes, 50 secondsLeaks in restaurant plumbing downstream of compressor system

Find leaks and repair to reduce compressor air demand

Excessive pressure drop between the Everpure EverDri compressed air system

and the application

Air leakage or obstruction Eliminate leakage or obstructionTubing is the wrong dimensions (tubing diameter is too small) Replace tubing with proper size tubing

Pressure gauge does not indicate correct pressure Replace pressure gauge

Cabinet ball valve not completely open Open the valve

Motor does not start or does not restart

Voltage drop or no power to unit Wait for the power to go back on

Circuit breaker turned off

Circuit breaker was turned off manually Turn on circuit breaker

Circuit breaker tripped due to circuit overload Call for service

Damaged electric motorReplace compressor pump assemblyCompressor pump assembly seized

Thermal protector not functional

Electric motor overheats, thermal protection trips

Temperature too high Wait for the temperature to stabilize and automatic reset to engage

Stator covered with dust Clean dust and debris off electric motor, check enclosure fan filter, replace compressor pump assembly if necessary

Vent filter plugged, poor airflow Replace fan and vent filters

Vent filters blocked, poor airflow Allow 6" clearance on left and right side of enclosure

Enclosure cooling fan not functioning Replace enclosure cooling fan

Working pressure too high Adjust the pressure switch to meet specified cut-in and cut-out pressures

Rotation direction of motor is incorrect. Call for service

Pressure relief valve not functioning, compressed air is retained upstream of check valve Replace pressure switch

Damaged pressure switchUse of underrated power supply Use power supply rated for 15AUnderrated extension cord in use Ensure power cable is rated for 15A

Damaged or faulty capacitor Replace capacitorLoose electrical connections Check and rewire electrical connections

Air bypasses check valve Test check valve, clean it or replace valveRestart attempted within one (1) minute of manual shutoff/unplugging Wait more than 60 seconds for pressure to escape

Tank pressure is above cut-in pressure Normal operation, no action is required. Compressor will automatically cycle between cut-in and cut-out pressure


Symptom Probable Cause Solution

Unusual noise

Compressor's internal parts are worn out Confirm function, replace compressor pump assemblyCheck valve is making noise Confirm function, clean or replace check valve

Loose items vibrating inside enclosure Tighten or replace loose itemsBroken items vibrating inside enclosure Replace broken items

Broken or loose compressor foot/leg Tighten bolts holding compressor or tighten legs on enclosure

Motor does not shut off at or above cut-out pressure

Tank pop-safety valve opens and relieves pressure

Damaged pressure switch Replace pressure switchPressure switch settings adjusted incorrectly

Adjust the pressure switch to meet specified cut-in and cut-out pressures

NOTE: If leaks persist, or if there are other leaks in the system, remove power and call Technical Support 800.942.1153 (US only)/630.307.3000.

Troubleshooting Procedure 1 - Test Air Dryer FunctionTo determine if the membrane air dryer is functioning properly:

Step 1 Measure the regular pump-up time of the compressor according to procedure. Note the pump-up time (in seconds) for future reference.

Step 2 Unplug compressor system. Reroute tubing to bypass the coalescing filter and membrane air dryer. To do this, connect the aftercooler outlet to the tank inlet. The coalescing filter inlet and air dryer outlet tubing should not be connected to any fittings.

Step 3 Measure the modified pump-up time of the compressor according to procedure. Note the pump-up time (in seconds) for future reference.

Step 4 Unplug compressor system.Step 5 Divide the regular pump-up time by the modified

pump-up time. If the result is greater than 1.25, the membrane air dryer is damaged. Replace membrane air dryer. e.g. Regular pump-up time (149 seconds)

Modified pump-up time (111 seconds)

Step 6 Drain all air from the compressor tank.Step 7 Return all tubing to correct connections.

Call Pentair Technical Support for assistance if needed.

= 1.34

Troubleshooting Procedure 2 - Leaks at Quick-Connect Fittings

1. Remove power.

2. CLOSE the pressure side ball valve to the applications.

NOTE: If needed, change the position of the crossover valve to use back-up CO2.

3. OPEN the valve at the bottom of the storage tank to relieve pressure.

4. Press collar around the quick-connect fitting while pulling the tubing with your other hand.

5. Tubing should be cut squarely. Internal and external burrs should be removed. Place a mark on tubing 5/8" (1.6 cm) from end on 1/4" tubing or 3/4" (1.0 cm) from end on 3/8" tubing.

6. Wet the end and insert tubing until it stops (bottoms out) and the mark is flush with the quick-connect fitting.

7. CLOSE the tank valve.

8. Apply power and bring the system up to pressure. Check for leaks.


GAS FLOW SYSTEM SCHEMATIC

For an Everpure EverDri Compressed Air System

AIR/CO2 Flow Chart and Pressure Settings

Cut in 95 psiCut out 125 psi

95 psi

3/8" ID 3/8" ID

3/8" ID

3/8" ID

3/8" ID 3/8" ID 1/4" ID

Multiplex or Backroom package95 psi Multiplex

105 psi Backroom packageAir to All Equipment Only

ABS in Drive Thru

90 psi

Ketchup SystemSSBB 25 psi

Prep Line 30 psiair

Blended Ice

90 psiair

BIB System65 psi

Air

Bulk Sweet Tea

60 psiAir

Crossover

Compressed Air System

Everpure

air

Back up CompressedGas

COALESCING FILTER PART IDENTIFICATION

Body

Gasket

Filter Element

O-Ring

Automatic Piston Drain Seat

Automatic Piston Drain

Metal Bowl

Drain TubingOetiker Hose Clamp

WACO2 CONNECTIONS

Appl

icat

ions

Backup CO2 Tank Inlet

Compressed Air Inlet

TeaBIB


PNEUMATIC DIAGRAM

PressureVessel

Aftercooler MembraneAir Dryer

Check Valve

Emergency PressureRelief Valve

Vessel DrainBall Valve

PressureGauge

Pressure Switch

InletFilter

Outlet BallValve

Enclosure

Pressure Regulator

M

Compressor and Motor Assembly

ExhaustFilters

PressureRelief Valve

Inlet Filterand Fan

Coalescing Filter with Automatic Drain

WaterDrain

PressureGauge

Outlet

ELECTRICAL DIAGRAM


REPLACEMENT PARTS

CabinetContact your local Pentair® Everpure® Dealer for filter cartridges or system replacement parts.

1

2

3

6

5

4

Number Part Number Description

1 ACS-M017 Vent Filter Housing

2 FBSVM02FO2 Outlet Ball Valve

3 ACS-M022 Enclosure Door

4 ACS-M016 Stainless Legs

5 E-BREAKER-15A Circuit Breaker

6 ACS-M018 Inlet Fan


Compressor

7

8

9

18

12

10

17

16

15

14

12

13

11

19


7 ACS-M015 Compressor Assembly

8 ACS-M004 Compressor Pump Assembly

9 DFC0644M03P Compressor Inlet Filter

10 FBSNM04NM02 Nipple, 1/4" NPT x 1/2" NPT

11 SSHOSE-NO4-15 Hose, Stainless Steel

12 FPLNM02TF039SW Elbow, Push-To-Connect

13 FBSNF02CF03 Fitting, 3/8" Compression x 3/8" Push-To-Connect

14 ACS-M007 Check Valve

15 ACS-M008 Pressure Switch

16 ACS-M010 Pressure Gauge

17 ACS-M009 Regulator

18 ACS-M012 Drain Valve

19 ACS-M013 Vibration Isolators (pack of 4)


Aftercooler and Filters

12

28

252726

23

24

22

20

1221


20 FALNM02HNS Aluminum Nipple, 1/4" NPT

21 CLAMP-32-PIPE Dryer Pipe Clamp

22 AHD100721-1A-B Membrane Air Dryer

23 ACS-M021 Neoprene Tubing

24 H-HSCLMP-11.3MM Hose Clamp

25 ACS-M019 Coalescer Filter Assembly

26 FPLNM02TF03 Fitting, Push-To-Connect Straight

27 ACS-M020 Nylon Tubing, 3/8" OD

12 FPLNM02TF039SW Fitting, Push-To-Connect Elbow

28 ACS-M014 Aftercooler Assembly


Miscellaneous Replacement Parts


* ACS151201-6MO Six (6) Month Maintenance Kit (Service Kit #1)

* ACS151201-12MO 12-Month Maintenance Kit (Service Kit #2)

* ACS151201-24MO 24-Month Maintenance Kit (Service Kit #3)

* ACS-M001 Fan Inlet Filter

* ACS-M002 Vent Filter

* PFH0011-EY Coalescer Filter Element

* ACS-M003 Capacitor

* ACS-M005 Piston Ring Kit (both cylinders)

* ACS-M006 Reed Valve Kit (both cylinders)

* ACS-M011 Pop-Safety Valve

* E-HBL5266C Electrical Plug

* ACS-HARNESS Wiring Harness

* Not Shown

McDonald's Compressor Filter Kits

NOTE: Sequence of kit installation is Kit #1, #2, #1, #3, RepeatMcDonalds Compressor Filter Kits

Description

Kit #1 (6 mo, 18 mo, 30 mo, 42 mo, 54 mo)

ACS151201-6MO Compressor Intake Air Filter- Qty 2

Fan Filter

Kit #2 (12 mo, 36 mo, 60 mo) ACS151201-12MO Coalescing Filter

Compressor Intake Air Filter - Qty 2

Fan Filter

Air Vent Filter - Qty 2

Kit #3 (24 mo, 48 mo, 72 mo) ACS151201-24MO Membrane Air Dryer

Coalescing Filter

Compressor Intake Air Filter - Qty 2

Fan Filter

Air Vent Filter - Qty 2


LIMITED WARRANTYEVERDRI COMPRESSED AIR SYSTEM WARRANTY

Pentair Filtration Solutions, LLC (“PFS”) offers the following product warranty for its EverDri Compressed Air System (the “Product”). This Product (excluding replaceable elements) is warranted against defects in materials and workmanship to the original end-user when installed in accordance with the PFS’ specifications. The warranty period commences on the date of purchase from PFS and continues for a period of:

Twenty-five (25) months or two thousand (2,000) hours of operation, as evidenced by the counter on the side of the Product, whichever occurs first.Replacement parts (“Parts”) shall be warrantied for the remainder of the original warranty period, or thirty days, whichever is longer.

Exclusions From This Limited WarrantyThis warranty does not cover the following instances:

1. Damage caused by careless handling, improper repackaging, or shipping

2. Damage due to misapplication, misuse, abuse or failure to operate or install Products as specified in owner’s manual

3. Any parts manufactured by a third party, including, but not limited to, repair and service parts, repair kits, motors, pistons, seal kits, and devices, or any other non-PFS parts. Incorporation of any parts manufactured by a third party into a PFS Product shall completely void the limited warranty for such Product.

4. Damage due to unauthorized Product modifications or failure to use our original replacement Parts

5. Damage caused by negligence, or failure to properly maintain Products as specified in the owner’s manual

6. Due to environmental or air conditions, some Products or Parts may require maintenance or cleaning during the warranty period. Products or Parts returned due to debris build up, including, but not limited to, plugged filters, are not covered under this warranty.

7. Noncompliance with applicable codes and ordinances.

8. Damage due to impacts, corrosive liquids, gases, or chemicals.

9. Damage caused by incorrect or improper determination of the proper Product necessary for the application

10. Damage caused by water freezing inside the Product

11. Accidental damage, fire, acts of God, or other circumstances outside of our control

12. Freight, transportation and labor expenses

13. Wear Parts Consumables, including but not limited to pistons, piston rods and rings, crankshaft, bearings and bearing retainers, valves, and parts requiring replacement under recommended maintenance procedures, such as filters.

Our Warranty Obligations Should a defect in workmanship and/or materials in Products or Parts covered by this warranty become evident during the applicable warranty period, then upon your compliance with the procedures below, we will, at our sole option, repair, or replace such Product or Part, or issue a credit of equal value, in lieu of repair.

We are not, however, responsible under this warranty for any cost of shipping or transportation of the Product or parts thereof to or from our facility. Also, we are not liable for any loss of time, inconvenience, incidental expenses such as telephone calls, labor, travel or material charges incurred in connection with the removal or replacement of the Product or Part, or any other incidental or consequential damages.

The above mentioned warranties are void if the product is repaired or altered in any way by any persons, agents or representatives other than those authorized by us.


NOTE: Pentair reserves the right to alter its product without prior notice. Figures, dimensions and photos are only for orientation. Use Pentair original parts only for service.

PLEASE NOTE: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

No warranty is given as to the service life of any filter cartridge or membrane as it will vary with local environmental and air conditions and consumption. The quality of air supplies may vary seasonally or over a period of time. Air characteristics can also differ considerably if this product is moved to a new location. For these reasons, we assume no liability for the determination of the proper equipment necessary to meet your requirements, and we do not authorize others to assume such obligations for us.

No Other WarrantiesTO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, WE DISCLAIM ALL OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WITH REGARD TO THE PRODUCT(S),PART(S) AND/OR ANY ACCOMPANYING WRITTEN MATERIALS.

Procedure for Obtaining WarrantyThe Product manual requires service to be performed on the Product every six (6) months from date of installation. The Product manual includes a service log, on which service which has been performed can be documented. In all instances of a Product or Part warranty claim, and prior to providing any warranty remedy, written documentation of all service performed on the Product must be submitted to PFS. A copy of the service log found in the manual, or receipts evidencing service performed (including dates and services performed) are acceptable forms of documentation.

In order to obtain the benefits of this warranty, the original purchaser must contact the Customer Care Department as soon as possible after discovery of the product or part related issue, but in no event later than the expiration date of the respective warranty periods provided herein. Upon receipt of this communication, we will promptly notify you of the address to which the Product or part may be shipped. You shall then ship the Product or Part, freight prepaid, to the address indicated, together with a “RETURN GOODS AUTHORIZATION” form obtained from Customer Care and a brief description of the problems encountered. Unauthorized returns will not be accepted. Freight must be prepaid by you.

Warranties or Representations by OthersNo third party has any authority to make any warranties or representation concerning us or our Products and Parts. Accordingly, we are not responsible for any such warranties or representations.

Other Rights

This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.

Sole WarrantyThis warranty supersedes all previous warranty publications.

Pentair Filtration Solutions, LLC.1040 Muirfield Drive Hanover Park, IL 60133 United States

Pentair Everpure Technical Service:

800.942.1153 / 630.307.3000


All Pentair trademarks and logos are owned by Pentair, Inc. or its affiliates. All other registered and unregistered trademarks and logos are the property of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer.

© 2016 Pentair Filtration Solutions, LLC. All Rights Reserved. EV3148-67 RevB OC16

WATER QUALITY SYSTEMS EVERPURE-SHURFLO WORLD HEADQUARTERS, 1040 MUIRFIELD DRIVE, HANOVER PARK, IL 60133 USA • FOODSERVICE.PENTAIR.COM 800.942.1153 (US ONLY) • 630.307.3000 MAIN • 630.307.3030 FAX • [email protected] EMAILEVERPURE-SHURFLO AUSTRALIA, 1-21 MONASH DRIVE, DANDENONG SOUTH, VIC 3175, AUSTRALIA 011.1300 576 190 TEL • 011.61.39.562.7237 FAX • [email protected] EMAILEVERPURE-SHURFLO CHINA, 21F CLOUD 9 PLAZA, NO 1118, SHANGHAI, 200052, CHINA 86.21.3211.4588 TEL • 86.21.3211.4580 FAX • [email protected] EMAILEVERPURE-SHURFLO INDIA, GREEN BOULEVARD, B-9/A, 7TH FLOOR - TOWER B SECTOR 62, NOIDA - 201301 91.120.419.9444 TEL • 91.120.419.9400 FAX • [email protected] EMAILEVERPURE-SHURFLO EUROPE, PENTAIR WATER BELGIUM BVBA, INDUSTRIEPARK WOLFSTEE, TOEKOMSTLAAN 30, B-2200 HERENTALS, BELGIUM +32.(0).14.283.504 TEL • +32.(0).14.283.505 FAX • [email protected] EMAILEVERPURE-SHURFLO JAPAN INC., HASHIMOTO MN BLDG. 7F, 3-25-1 HASHIMOTO, MIDORI-KU, SAGAMIHARA-SHI KANAGAWA 252-0143, JAPAN 81.(0)42.775.3011 TEL • 81.(0)42.775.3015 FAX • [email protected] EMAILEVERPURE-SHURFLO SOUTHEAST ASIA, SOUTHEAST ASIA, 390 HAVELOCK ROAD, #04-01 KING’S CENTRE, SINGAPORE 169662 65.6768.5800 TEL • 65.6737.5149 FAX • [email protected] EMAIL

Installation Site

Installer

Manufac-ture

InstallationServiceKit #1

ServiceKit #2

ServiceKit #1

ServiceKit #3

ServiceKit #1

ServiceKit #2

ServiceKit #1

ServiceKit #3

Hour-M

eterReading

hrs

New

Fan IntakeFilter

New

Compressor

Intake Filters (X2)

New

VentFilters (X2)

New

CoalescerFilter

New

Mem

braneAir Dryer

Pump up tim

e(0 - ~125psi)

min &

sec#' #"

Other Maintenance Com

pleted (piston rings, reed valves etc.)

Today's Date

SERVICE MUST BE COM

PLETED EVERY SIX MON

THS

Compressor

Serial Num

ber

Everpure EVERDRI High Capacity Compressed Air System

Services Log

Installation Site

Installer

Manufac-ture

InstallationServiceKit #1

ServiceKit #2

ServiceKit #1

ServiceKit #3

ServiceKit #1

ServiceKit #2

ServiceKit #1

ServiceKit #3

Hour-M

eterReading

hrs

New

Fan IntakeFilter

New

Compressor

Intake Filters (X2)

New

VentFilters (X2)

New

CoalescerFilter

New

Mem

braneAir Dryer

Pump up tim

e(0 - ~125psi)

min &

sec#' #"

Other Maintenance Com

pleted (piston rings, reed valves etc.)

Today's Date

SERVICE MUST BE COM

PLETED EVERY SIX MON

THS

Compressor

Serial Num

ber

Everpure EVERDRI High Capacity Compressed Air System

Services Log

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