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Excavation Equipments

Date post: 03-Jun-2018
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    Excavation equipments(Excavators):

    Machines that are used in digging excavations

    and in trenching operations.

    Selection of excavation equipments based on:

    1. Depth of excavation.

    2.Quantity and disposal area of excavated

    material (large excavator are able to dump

    excavated material away from excavation site.)

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    Different excavation equipments used-

    The ancient way of excavating

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    Ancient tools used In excavation:

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    Excavators

    These are equipped with high power diesel

    engines .

    These are mounted on wheels or on tracks formoving from place to place.

    The operation of the excavator done bymovement of a series of levers and pedals byoperaters from his cab.

    A series of winches , brakes, clutches and wireropes to translate all these movements intowork i.e movement of earth.

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    Currently using excavators:

    Loader

    Bulldozers and scrapers

    Back hoes

    Dragline

    Shovel

    Skimmer

    Clamshell

    Pile rigs, Augers

    Trench diggers etc

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    Hydraulic excavators Provided rotating superstructure which are

    somewhat different from cable actuted machineseg. Dragline etc.

    Various digging actions are powered by hydrauliccylinders ,motors and are controlled by hydraulic

    valves or variable stroke pumps. Hydraulic excavator has advantage that its digging

    force do not tend to lift the bucket .

    They need slightly larger engine as compared tocable operated machines.

    Due to pressure drop in line & valve hydraulicpumps are slightly less efficient than gear and

    chain drive.

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    Back hoe loaders

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    Back hoe loaders

    Three construction machines are combined

    into one unit i.e a tractor, a loader and a hoe.

    Used excellently in digging loosely packed

    moist clay and sandy clay.

    Not suitable for continuous high impact

    digging such as with hard clay or caliche.

    function of Loader :

    loader bucket attached to front of tractor

    which enables it to excavate above wheel

    level.

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    Back hoe loaders

    funcion of Back hoe :

    - A hoe attached to the rear of the tractor

    enables it to excavate below wheel level.

    - Hoe bucket can be replaced with a breaker or

    hammer.

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    Crawler mounted hydraulic hoe

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    Crawler mounted hydraulic hoe

    They are superior to draglines in operating on

    close range work and loading into haul units.

    Maximum depth of digging for larger

    machines is more than 25 ft.

    Selection of hoe:

    1. max. excavation depth required.

    2. max. working radius required for digging and

    dumping.

    3. max. dumping height required.

    4. Hoisting capability required.

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    This durable under carriage

    absorbs stresses & provideexcellent stability.

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    Long reach crowler mounted excavator

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    specifications

    336D 385C

    Net power at 1800 rpm 270 hp 530 hp

    Operating weight 38.4-40 mt 88.33-88.5 mt

    Max. reach 15.8-18 m 18-21.3 m

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    For small excavation,trenching and

    loading work such models are used

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    Loaders

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    Loaders

    Extensively used in construction work to

    handle ,transport bulk material and also to

    excavate earth.

    Designed to excavate at or above wheel or

    track level.

    During working hydraulic activated lifting

    system exert max. breakout force with an

    upward motion of bucket.

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    Loader types

    Crawler-tractor mounted type

    Wheel tractor mounted type

    Further grouped by capacities of their bucketsor weights that bucket can lift.

    To increase stability during load lifting ,thetrack of crawler are usually longer and widerthan other types.

    Bucket shape and size depends on thematerial to be excavate or remove and onloads also.

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    Bulldozers and Scrapers

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    Bulldozers and Scrapers

    Sometimes used in excavation operation

    either for entire excavation or removing top of

    the excavation for subsequent excavation by

    an excavators or back hoe.

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    Hydraulic Front Shovel

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    Hydraulic Front Shovel Used for hard digging above track level and for

    loading haul units.

    Size of shovel is indicated by size of bucket

    and expressed in cubic meter.

    Basic parts of shovel are

    substructure(mounting), cab, boom, stick,

    buckets

    Selection of front shovel depends on

    1. Cost per cubic meter of material excavated

    2. Job conditions under which shovel operate

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    Hydraulic Front Shovel

    If material hard to excavate then bucket

    which exert higher pressure used.

    If blasted rock to be excavate then larger size

    bucket to handle large pieces.

    Size of available hauling units should be

    considered.(generally haul unit capacity

    should be approx. five times excavator bucket

    size)

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    It is necessary to select a shovel that has thephysical dimensions that enables placementof the bucket for dumping at a height abovethe haul units structure.

    Typical cycle element times under average

    conditionsLoad bucket 7-9 sec

    Swing with load 4-6 sec

    Dump load 2-4 secReturn swing 4-5 sec

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