Exchange Stuttgart Presentations Details General Industry

5/26/2018 Exchange Stuttgart Presentations Details General Industry

General Industry Presentations


General Industry Presentations: Detail

The Exchange programme features over 130 presentations mostly from users on real life

case studies ! success stories from more than "# different countries and a $ide spread of

industries: %hemicals &ood 'everage (etals (ining )il Gas *ife +ciences Po$er

,tilities Pulp Paper and -efining Petrochemicals.

The presentations detailed /elo$ are relevant to all industries.

'ro$se the presentations or do$nload a full list at $$$.emersonexchange.orgemea

Why Cables for Monitoring Measurements?

'+& is using 2ireless since "00. The first four installations $ere initiated /y 4(,- for the 4E51"6

compliance test. )ne of the plants at &riesenheimer Island adopts the 2ireless7-T technology for

additional application and have no$ more than 80 2ireless7-T measurement points in their plant. The

applications $ere 2ireless7-T is used are: 7eat exchanger monitoring level of cooling to$er level of

pump sump safety sho$er monitoring pump pressure

Torsten )rli9 (ain Trac9: 2ireless pplications

+econdary Trac9: )perate +afely ! *egally

%o5Presenter -alf ueper

Emerson

ey$ords: Instrumentation5PressureTemperature*evel 2ireless +ecurity +afety -elia/ility Pro;ect

(anagement )ptimisation )perations (anagement (aintenance

BASF, Germany

ID: 103

General Industry: Page 1 of "3ll Presentation details: $$$.emersonexchange.orgemea


Is Wireless Useful for Energy Monitoring?

(onitoring of steam traps and cavitation at pumps at 'ayer Germany to save energy and production loss

regarding to I+) #0001. This presentation $ill sho$ the easy $ay to save huge amount of energy in the

plant.

Domini9 2armer (ain Trac9: 2ireless pplications

+econdary Trac9: Energy (anagement


Emerson

ey$ords: Engineering 2ireless +afety -elia/ility )ptimisation )perations (odernisation

(anagement (aintenance Instrumentation5PressureTemperature*evel

Bayer Material Science, Germany

ID: 10

Calibration Mythbusting! "es#ite all the Smart Calibrators, "igital $rotocols %

Multisensor "e&ices, 'ou $robably Still (no) More *han 'ou +ealise

Is the ;argon of cali/ration confusing= 2hat does *oop or Element cali/ration and (anual or utomatic

readings mean= 2hat do I need to 9no$ a/out -eference +tandards Tracea/ility ! ,ncertainty= re

digital protocol and (ulti5sensor devices different= 2hy are there different types of %ali/rators and $hat

role does %ali/ration (anagement +oft$are play=

4ic9 Garrett (ain Trac9: (aintenance -elia/ility ! sset )ptimisation

+econdary Trac9: Instrumentation pplications

%o5Presenter 5

5

ey$ords: (+ 2ireless +afety -elia/ility )vation )perations (anagement (aintenance

Instrumentation5PressureTemperature*evel Instrumentation5&lo$ Instrumentation5

nalytical Engineering Delta01

General Industry: Page " of "3ll Presentation details: $$$.emersonexchange.orgemea


From "e&ice "iagnostic to Information Management

&ield devices $ith digital communication interface offer users today a huge ?uantity of information and

intervention options to and from the field level. 'ecause certain information are needed only for certain

user groups the device functionality should /e spitted according to the needs and roles of the different user

groups. To read diagnostic information or to configure devices it is necessary to integrate the field device

into the automation system. The currently existing integration methods do not meet the independence

from the automation system re?uired /y the user. ne$ method @&DI &ield Device IntegrationA $ith a ne$

interface can offer a system5neutral device communication.

Today device diagnostic ena/les a simple indication of the device status information through vendor5

independent status messages. In the future detailed diagnostic messages should /e availa/le. The supplied

detailed information can /e used as a source of information for asset management.

+ven +eintsch (ain Trac9: (aintenance -elia/ility ! sset )ptimisation


%o5Presenter 5

5

ey$ords: (aintenance

Bilfinger Maintenance S.-, Germany

ID: 18>3

B$ Im#lements Wireless $SM *echnology at $ort Allen

'P has implemented $ireless safety sho$ers tan9s overfill sensors valve positioning sensors and $ireless

temperature gauges at the Port llen lu/e oil plant. ll of these devices are integrated using a $ireless

gate$ay and several $ireless repeaters. 2hat /egan as a small technology pro;ect to test a fe$ $ireless

devices has expanded into a $ireless mesh net$or9 that supports over 30 devices and several critical safety

and operational processes. This paper $ill summariBe the initial installation and ongoing deployment of the

$ireless sensor net$or9 at Port llen. 2e $ill also revie$ additional safety technology that is /eing

evaluated at other 'P plants.

David +him/o (ain Trac9: )perate +afely ! *egally

+econdary Trac9: 2ireless pplications

%o5Presenter 5

5

ey$ords: Electrical 2ireless +afety Pro;ect (anagement Process %ontrol )perations (anagement

(aintenance Engineering Emerson ,pdates

B$, Unite- States

ID: "18



Wireless *an/#ar/ 0&erflo) monitoring

-is9 of overflo$ spills causing xyleen/enBeen release

C0" 2ireless Discrete Transmitter

Tyco &ast &uel +ensor TraceTe9 +ensor ca/le

2hen xyleen /enBeen touches the sensor or sensor ca/le the circuit is completed and ma9es a discrete

input to the C0"

Danny


*a/ing a Com#rehensi&e, 2ayere- A##roach to Security

s existing systems migrate to standards5/ased net$or9s and organiBations loo9 to$ards the Internet of

Things @IoTA security concerns ta9e center stage. The strongest net$or9 security can /e rendered useless /y

an insider carrying a ,+' drive. This session $ill discuss physical and net$or9 security /est practices plus

ho$ and $hy to com/ine them for a comprehensive security solution. 2ith a focus on use cases and real5

$orld examples of successful lo$5tech security /reaches $e $ill provide practical guidance on /alancing

security and efficiency through proper integration and management.

eff /oud (ain Trac9: 'usiness (anagement ! Information +ecurity

+econdary Trac9: Process )ptimisation

%o5Presenter 5

5

ey$ords: IT +ecurity +afety

Cisco, Unite- States

ID: "1>0

$um# 3ealth Monitoring Im#ro&e- by Mo&ing $ortable to Wireless 4ibration %

*em#erature Monitoring of $um#ing Stations

Du/ai Electricity and 2ater uthority @DE2A have "" 2ater Pumping +tations in Du/ai5,E area spread till

7atta )man 'order. DE2s %ondition (onitoringInspection team uses %+I"130 to collect data /y driving

to all stations over a period of " (onths. DE2 team have to $ait for the output of every collection cycle to

analyBe and address pump health issues. s a part of DE2s effective maintenance program data needs to

/e monitored regularly and allo$ analysis of data at any point of time to determine machinery health. Thisapproach ena/les DE2 to ma9e an Fon condition decision as to $hat is the most appropriate response to

the system in this condition. Emerson proposes 2ireless


2e&el +a-ar Increases $o)er $lant Accuracy % Safety

There are many challenging application at a po$er plant and $e $ill here sho$ ho$ e.on used high sensitive

and easy to use radars on demanding applications $here no other tested technology $or9ed out and ho$

this decreased installation costs and yet optimiBed performance increased safety and reduced maintenance

costs.

Per *undmar9 (ain Trac9: (aintenance -elia/ility ! sset )ptimisation


%o5Presenter Ingemar +erne/y

Emerson

ey$ords: Delta

Strategic "e&elo#ment of Asset $erformance Management to Su##ort Business

"ri&er Im#ro&ements

ED& Energy 2est 'urton po$er station continue their ;ourney through the 3rd phase of integration of (+

+uite: sset Performance (anagement into their relia/ility program.

Ena/ling further modules from the sset Performance (anagement frame$or9 gives the uni?ue a/ility to

provide a complete and comprehensive vie$ of the predictive and preventive sset (anagement

philosophy.The session $ill focus on the use of &ailure Elimination to identify /ad actors and eliminate their root cause

of failure together $ith the a/ility to examine sset +trategies held $ithin the (aintenance (anagement

+ystem so that they can /e optimiBed to prevent unnecessary activities and mitigate ris9 of unexpected

failure.

ason 'ryant (ain Trac9: (aintenance -elia/ility ! sset )ptimisation

+econdary Trac9: (aintenance -elia/ility ! sset )ptimisation

%o5Presenter ustin Eames

Emerson

ey$ords: (+ +afety -elia/ility )ptimisation )perations (odernisation (anagement

(aintenance IT Engineering Emerson ,pdates

E"F Energy, West Burton CCG*, Unite- (ing-om

ID: 1#01

General Industry: Page > of "3ll Presentation details: $$$.emersonexchange.orgemea


*hings 'ou Want to (no) About Wireless But 3a&e 1ot Been Able to As/

2ith ne$ technologies come ne$ ?uestions and ne$ application challenges. This $or9shop $ill ans$er

many of the ?uestions sent to the design engineers regarding $ireless: 2hat happens to my $ireless

net$or9 $hen it is raining= 2hat if there is a solar flare= 7o$ many devices can I put in a small area= 2e

have /een capturing ?uestions from Emerson Exchange 3># and $ill ans$er them in this session.

(elissa +tiegler (ain Trac9: 2ireless pplications


%o5Presenter 5

5

ey$ords: 2ireless

Emerson, Unite- States

ID: "168

Im#ro&e Energy 6 $rocess Efficiency While Ensuring Com#liance )ith 1e) EU

Emissions +egulations

-ising fuel prices @natural gas fuel oilA is increasing the cost pressure on industries and the ne$ E,

Emissions -egulations applica/le since 1 anuary "013 is increasing the time plant personnel have to invest

in ensuring compliance $ith the regulatory re?uirementsH further impacting the /ottom line. 2ith the use

of Emersons %oriolis flo$ meter e?uipped $ith smart meter verification many customers have o/served

significant improvement in the energy process efficiency and also simplified their regulatory /urden. T$o

such customers are -7I 4ormag from 4or$ay and 'orealis from 'elgium. -7I 4ormag monitors the use of

natural gas and fuel oil $ith (icro(otion %oriolis meters and have /enefited from saving of 1#0000 perannum /y replacing the old tur/ine meters. 'orealis has installed (icro(otion for improving mass /alance

and has o/tained process efficiency improvement of 1J $hile also ensuring regulatory compliance re?uiring

accurate monitoring of car/on /ased product.

+onal Gilani (ain Trac9: Instrumentation pplications


%o5Presenter Domini?ue


Gui-e- Wa&e +a-ar )ith Wireless *3UM! a Small A--ition to the *an/, a Giant

2ea# for Accuracy % Safety

It is a challenge to measure level accurately in remote located vessels. This is a real case $hen high sensitive

radars $ere installed together $ith $ireless T7,( adapters and ho$ this decreased installation costs and

yet optimiBed performance increased safety and reduced maintenance costs in a case $here no signal$ires $ere availa/le.

Ingemar +erne/y (ain Trac9: 2ireless pplications


%o5Presenter Per *undmar9

E.on

ey$ords: Emerson ,pdates 2ireless +afety )ptimisation (odernisation (aintenance

Instrumentation5PressureTemperature*evel

Emerson, S)e-en

ID: "1#

78 Ways to Im#ro&e Functional Safety Without $ic/ing U# a Calculator

,sers and suppliers of safety systems are o/sessed $ith num/ers. +ometimes the num/ers are very /ig and

sometimes the num/ers are ridiculously small. s engineers $e see9 comfort in num/ers and rely on them

as evidence that $e are doing a good ;o/. 2hy is this $hen every disaster report suggests that other

factors dominate the list of causes.

FId rather see a properly designed and $ell maintained +I* 1 safety function that a poorly designed and

/adly maintained +I* 3 safety function.If $e focus on P&Ds $ith decimal places then $e $ill fail to recognise those effects $ith P&Ds of 1

systematic failures. This session $ill consider 10 areas of IE%>1#11 $here you can gain the most

improvement in safety from your +I+

-ussell %oc9man (ain Trac9: )perate +afely ! *egally

+econdary Trac9: %ontrol +ystem pplications ! (igrations

%o5Presenter 5

5

ey$ords: (aintenance +afety -elia/ility )perations (odernisation

Emerson, Unite- (ing-om

ID: "1#C



Wireless *echnology Forum

)ver the past several years IE%>"#1 @2ireless7-TA has gro$n at a rapid pace to an almost commonplace

status. End users from around the glo/e are using this technology to improve their plant performance

increase personnel safety reduce environmental impacts and at the same time reduce cost speed up

installation and lo$er pro;ect ris9s. This session $ill include a panel of end users $ho have not only used

$ireless to solve a particular pro/lem in their plant /ut have also gro$n their use of this technology. Though

attending this session you $ill learn ho$ others are using this technology to improve their /usiness

performance as $ell as the capa/ilities of this technology.

Eric (ilavic9as (ain Trac9: 2ireless pplications


%o5Presenter 5

5

ey$ords: 2ireless

Emerson, Unite- States

ID: "1#0

What is My $ressure *ransmitter9s Calibration Fre:uency?

+ave time and resources from performing routine cali/ration on your pressure transmitters /y calculating

the expected cali/ration fre?uency. Kou might find that you are cali/rating too fre?uently or not fre?uently

enough $ith routine maintenance. This $or9shop $ill present a method to estimate the re?uired

cali/ration fre?uency.

'urcu ara9ula9 (ain Trac9: (aintenance -elia/ility ! sset )ptimisation


%o5Presenter %aitlin 'reen

Emerson

ey$ords: Engineering -elia/ility (aintenance Instrumentation5PressureTemperature*evel

Emerson, *ur/ey

ID: 188"

General Industry: Page of "3ll Presentation details: $$$.emersonexchange.orgemea


Im#lementing a Control System Security $rogram Using a Familiar $lant Mo-el

Developing a security program for your control system can /e frustrating as there does not seem to /e a

good model of ho$ to do this in a process facility.

This presentation $ill present a familiar plant program model that can /e used to get you started on

security and /uild a foundation on $hich to increase the maturity of your security over time.

'o/ 7u/a (ain Trac9: 'usiness (anagement ! Information +ecurity

+econdary Trac9: )perate +afely ! *egally

%o5Presenter 5

5

ey$ords: Delta"

From Monitoring to 0#timi;ing Assets )ith Wireless3A+* at B$

This presentation $ill sho$ the hundreds of 2ireless7-T installations and optimiBation of assets at the

three 'P refinerys Gelsen9irchen 7orst +cholven and *ingen. 'P has implement 2ireless at early stage in

"00>. &rom the /eginning the 2ireless devices $ere used to optimiBe the plant and rise up the efficiency of

the refinery. The applications are very different and $ill /e sho$n in this presentation. The 2ireless7-T

devices are used to calculate the efficiency of heat exchanger pumps compressor and heat furnace. lso

they are used in tan9 farm to monitor overspill and tan9 /lan9eting.

-alf ueper (ain Trac9: 2ireless pplications


%o5Presenter 5

5

ey$ords: (+ 2ireless -elia/ility )ptimisation (odernisation (aintenance Instrumentation5

PressureTemperature*evel

Emerson, Germany

ID: 1C"6



$re#are- for the EU Energy Efficiency "irecti&e


*rue 3I$$S Solution

7IPP+ @7igh5Integrity Pressure Protection +ystemA is a part of the +afety Instrumented +ystem @+I+A and

designed as the Flast line of defense. It prevents overpressure loss of the containment and eliminates

fugitive emissions allo$ing )perators to reduce greenhouse gas emission.

2ith ne$ installations ta9ing advantage of 7IPP+ Emerson are seeing an increased demand not ;ust for

greenfield pro;ects /ut also for /ro$nfields sites around the $orld. 9ey driver reducing or supplementing

the num/er of existing pressure relief systems $ith 7IPP+ has /een the added operating expense @)PELA of

testing relief valves once a year.

Design of 7IPP+ is often more complex in that they re?uire the successful functioning of multiple devices to

achieve the same performance as a single pressure relief. In this case: Pressure sensors @-osemountA

Pressure manifolds @T'DA *ogic +olver @Delta< +I+A


Control System Migrations Gone Wil-> Best $ractices % 2essons 2earne-

Kou configured the ne$ system and revie$ed the chec9list. 4o$ at start up loops are not performing the

$ay you expected.


3o) to Create an Effecti&e Alarm Management $rogram for your "elta4 System

2ith the introduction of ne$ alarm management standards @I+518." and IE%5>">8" @draftAA and guidelines

@EE(, 11 Edition 3A companies are /eing driven to develop and implement alarm management

programs that follo$ good engineering practices and improve operations. This presentation discusses tools

and techni?ues that can help Delta< users follo$ industry /est practices including the alarm management

lifecycle @a $or95process first defined in I+518."A. +pecific topics include /enchmar9ing initial performance

developing an alarm philosophy alarm rationaliBation implementing designed suppression and alarm

shelving creation of alarm response procedures and monitoring ! assessment of alarm system

performance.

Todd +tauffer (ain Trac9: )perate +afely ! *egally


%o5Presenter 5

5

ey$ords: Delta


Successful 4al&e Ser&ice Su##ort "ue to A-&ance- $lanning

The shutdo$n in "013 $as a first shutdo$n after refinery expansion more than 60 units $ere stopped.

Total num/er of valves for maintenance $as a/out 1000 @aprox. C00 control valvesA. Emerson provided

valve expert service support for &isher valves. +cope of the $or9 contained 1" months preparation for this

$or9 delivery of parts to customer site in the container 6 $ee9s @> days a $ee9A site support during

shutdo$n. I'T data/ase $as filled fe$ months /efore.

Grupa *otos is the second largest refinery in Poland $hile /eing the most modern /ecause of the

investment program finished in "010.

2o;ciech +Bachta (ain Trac9: (aintenance -elia/ility ! sset )ptimisation

+econdary Trac9:


Customer Benefits Using Smart Meter 4erification

2hen the ne$ %'< plant $as /uild in "008 $e have selected %oriolis and (agnetic flo$meters $ith

integrated sensor verification. 2e have learned that this possi/ility provides great operational /enefits for

our ?uality and service departments.

-o/ert Ktsma (ain Trac9: Instrumentation pplications


%o5Presenter 5

5

ey$ords: Instrumentation5&lo$

(isuma Chemicals B4, 1etherlan-s

ID: ""86

Influence of "ea- *ime % Signal $ro#agation "elays in *imeCritical A##lications

for Machine $rotection

Protection of tur/o machinery against flo$ insta/ilities re?uires fast acting protection systems. nti5surge

control is a flo$ control $here the set point depends on the operating point of the compressor. &or partial

load relief valves need to /e controlled in such a $ay that set point $ill not /e exceeded /y more than #J

even $hen extreme noise is present. Especially for axial compressors an overrun of this limit can result in

destruction of the machine. 4ormally hydraulic valves $ith travel of 100J in a second are used to ensure

that compressor flo$ correlates exactly to flo$ set point. The re?uired control ?uality can /e achieved only

$ith transmitters controllers and actuators $hich have no delays in signal processing. ,se of dynamic

simulation sho$s the effect of dead times in the system for example scan time of the transmitter. -oughestimations proof the plausi/ility of the statements.

Dr. 2ilfried 'loten/erg (ain Trac9: Instrumentation pplications


%o5Presenter 5

5

ey$ords: Instrumentation5PressureTemperature*evel

MA1 "iesel % *urbo SE, Germany

ID: "0CC

General Industry: Page 1> of "3ll Presentation details: $$$.emersonexchange.orgemea


3o) 4alue Engineering Can Create @@@9s for 'our "CS $roects

)ften a D%+ Pro;ect (anager is faced $ith a situation after the &EED5study that investment estimates far

exceed initial guesstimates. It is impossi/le to get final approval since senior management does not $ant to

spent that amount of money. )n the other hand the plants do not $ant to reduce the scope of the pro;ect

they need the functionality. The suppliers have /een s?ueeBed and there is nothing to gain there anymore

either. The only thing that a D%+ Pro;ect (anager can do is to organiBe a 81

0#erators of the Future

F+eiBe the future or step aside 9no$ledgea/le plant operators are in high demand and there is a ne$

generation of operators. They ;ust graduated school. This generation of young academia educated

operators doesnt 9no$ ho$ to control a plant /ut they do 9no$ ho$ to play video games. The ne$

generation of NgamersN has challenges operating the highly automated plants since the role of the operator

is different and more difficult. The student is put in a position $here he has to monitor a sophisticated

system and ma9e decisions a/out the health of the process and the performance of the system /ased upon

trends and meta5information @information a/out informationA. In many cases instead of actively doing

something the operator is put into a position $here he has to revie$ the information presented and ma9e

a decision $hether he should do something or nothing at all.

Edin -a9ovic (ain Trac9: Process )ptimisation


%o5Presenter (art 'erutti

(K47 Technologies

ey$ords: +imulation

M'1A3 *echnologies, Unite- States

ID: "180

General Industry: Page 1C of "3ll Presentation details: $$$.emersonexchange.orgemea


Im#act of 4irtuali;ation on Engineering an- *raining

Todays automation $orld has a $idespread use of virtualiBation. The industry is utiliBing the advantages

that virtualiBation can offer such as speed flexi/ility simplicity and security. )n the other side there are

some common pro/lems that are seen $ith virtualiBation. The $or9shop $ill cover several real life

examples and $ill provide real perspective impact of virtualiBation on Engineering and Training.

a9e 4ichelson (ain Trac9: Pro;ect Excellence

+econdary Trac9: Pro;ect Excellence

%o5Presenter Edin -a9ovic

(K47 Technologies

ey$ords: Engineering Pro;ect (anagement )perations (anagement


ID: """3

*hir- $arty Integration )ith "elta4

Industrial Ethernet is emerging as the field/us of the future for integration of plant floor data in the process

industries. Industrial Ethernet net$or9s are /eing used to connect Plant$e/ +ystems $ith P*%s E+Ds

(%%s Plant5floor 7(Is $eigh scales analyBers and remote I).

a9e 4ichelson (ain Trac9: %ontrol +ystem pplications ! (igrations


%o5Presenter Edin -a9ovic

(K47 Technologies

ey$ords: Engineering +imulation )ptimisation )perations


ID: ""6"



$re&ent Costly "o)ntime by "etecting Faulty Bearing Using $ea/4ue

This a/stract is a/out detecting failure of tur/ine thrust /earing using Pea909m a$ay has /een applied.

GrBegorB Golenie$s9i (ain Trac9: (aintenance -elia/ility ! sset )ptimisation


%o5Presenter ace9 +tec

Emerson

ey$ords: (aintenance 2ireless -elia/ility )perations

$(1 0+2E1 SA, $olan-

ID: "01



S#litting "elta4 into ones Increases $ro-uction A&ailability

P-EE( 's strategic goal is to ma9e our control system more easily maintained upgraded and expanded.

Existing Delta< system is common for all process areas and has gro$n over time handling no$ totally 16

3#0 D+T.

split of the Delta< system into t$o Bones reflecting process areas allo$s operators to control process

areas in operation $hile system maintenance may /e performed ris9 free on the areas $here the

production is do$n.

This strategic plan results in a more safe and relia/le operation as $ell as a flexi/le maintenance strategy.

*ars ndersson (ain Trac9: (aintenance -elia/ility ! sset )ptimisation


%o5Presenter +ven 2in/erg

P-EE( '

ey$ords: Delta


A-&antages of a Full "igital Architecture

2ith a Rfull digitalS solution @starting $ith the transmitter up to the supervisionA+anofi Pasteur develops

even more the precision and the confi guration of the measurement reduces the time needed to put into

operation in terms of instruments and facilitates the production tools maintenance.

Philippe Genthon (ain Trac9: Pro;ect Excellence


%o5Presenter ean5Kves


*he En- of Steam 2oss555

(onitoring of steam traps and pressure relief valves at Tanatex Germany to save energy and production

loss regarding to I+) #0001. This presentation $ill sho$ the easy $ay to save huge amount of energy in the

plant.

oerg 7amacher (ain Trac9: 2ireless pplications



Emerson

ey$ords: Engineering 2ireless -elia/ility Pro;ect (anagement )ptimisation )perations

(odernisation (anagement (aintenance Instrumentation5PressureTemperature*evel

*anate Chemicals, Germany

ID: 10>

Brea/through Ecellence in $roect Eecution bet)een *echni# % Emerson

"eli&ers Inno&ati&e Solutions for $roect +is/ Mitigation

%an an EP% and a +upplier go /eyond the traditional +upplier5


A&oi- S#urious Shut-o)n in SIS 2oo# by Unleashing A-&ance- "iagnostics &ia

*3UM % AMS

T

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Exchange Stuttgart Presentations Details General Industry

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