EXP_0009

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SAP AG 1999

Production Integration

Kanban Replenishment

WM Staging

Customizing Production Integration

Contents:

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Conclusion

Warehouse Management Structure 333

Master Data 444

Integration with Inventory Management 555

Goods Receipt 666 Physical Inventory 121212

Production Integration 999

Replenishment 111111

Posting Changes 88

Delivery Processing 101010

222

Goods Issue 777

Logistics Execution Overview

Course Overview 111

131313

Production Integration

Course Overview Diagram


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In your company, you replenish the productionarea from the warehouse. You need to examinedifferent possibilities for accomplishing thisreplenishment.

Production Integration: Business Scenario


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Production Integration: Topic Objectives

Describe the replenishment strategy forKANBAN within WM

Set up master data and Customizing forKANBAN processing in WM

At the conclusion of this topic, you will be able to:


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RECEIVING

902

003 002 001

200005

916

WAREHOUSE STRUCTURE

007

Storage Location 0001

KANBAN 2

KANBAN 1

Warehouse 100 - Storage Location 0100 Shipping

Scenario for KANBAN Replenishment

901 150

In this example, KANBANs are managed in their own storage location that is not WM-relevant. The KANBAN storage location must be different from the WM storage location from which the replenishment materials are taken.


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KANBAN-Card

SupplyDemand

Material

fullfull

emptyempty

fullfull

fullfull

KANBAN

With KANBAN, the material flow is organized by containers that are located at the work centers. They contain the amount of material that the workers need at their work center for a certain period of time. If the container is emptied by the demand, KANBAN replenishment is triggered. Supply source for the requested material can be another production unit, the warehouse, or a vendor. Since the container arrives at the work center, the worker can help himself from further containers.

The goal is that production controls the production process itself and the effort for the worker in production is reduced. Stocks and lead times can be reduced by the self controlling and replenishment created close to actual requests (replenishment is started when the material is needed).

Material is staged in production where it is needed. It is available in small buffers; material staging doesn‘t have to be planned. Instead, material is replaced very soon by KANBAN.

As of release 4.5A, Warehouse Management (WM) is interfaced to the SAP Production Planning (PP) application component to replenish kanban stock to production supply areas. Prior to Release 4.5A, replenishment from a WM warehouse could only take place as a stock transfer between two storage locations. This stock transfer had to be started in Inventory Management. With the new process you can initiate replenishment directly from within WM.


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fullfull

EmptyEmpty

Set KANBAN toSet KANBAN to empty and empty andcreatecreate a Transfer a Transfer

RequirementRequirement in WM in WM

Confirmation ofthe TO sets

KANBAN to fulland posts stock

transfer toKANBAN

storage location

Automatic ormanual creationof a TransferOrder in WM

Warehouse

KANBAN Replenishment Strategy with WM

To provide KANBAN replenishment from a WM warehouse to production, you need to carry out the following steps:1. Request the KANBAN replenishment either manually using the PP system or by scanning a bar code. Set the container to “empty”. The system records the request in the form of a transfer requirement (TR). The WM transfer requirement number appears in the KANBAN itself. From the KANBAN information window, you can display the corresponding transfer requirement from within the WM system.

2. Process the transfer requirement (TR) like any normal TR in WM by creating a transfer order (TO) for it.

3. Confirm the transfer order. Once you confirm the TO, the system updates the KANBAN in PP by setting the status to "full". As an alternative to confirming the TO, the confirmation of the replenishment can take place in the KANBAN. If you set the status of the KANBAN to "full", the system confirms the corresponding TO automatically.

4. After the replenishment has been processed in WM, a stock transfer results between the WM storage location and the KANBAN storage location. The system can process this stock transfer automatically when the TO is confirmed or you can process it manually by selecting PostChange Inventory management Stor.loc. to stor.loc. from the WM menu bar.


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SAP AG 1999

Define KANBAN Storage location (must bedifferent from WM storage location)

Define the replenishment strategy

Specify the replenishment strategy andreplenishment storage location in the

KANBAN control cycle

Set up replenishment movement type

Set up storage location control

Setup of KANBAN Replenishment

To activate KANBAN in WM, you need to take the following into consideration in the KANBAN control cycle:

KANBAN replenishment must be defined using its own KANBAN storage location that must be different from the WM storage location.

Change system parameters in customizing: You define the strategy for the KANBAN replenishment under Production KANBAN Replenishment strategies Define stock transfer strategies in the SAP Implementation Guide. Set the control type for the stock transfer stratgies to Transfer reqmts from a storage location controlled by WM.

You need to specify this replenishment strategy which is specifically defined for KANBAN replenishment.

For the replenishment storage location, you need to enter a WM-relevant storage location. This way, the system knows that it is dealing with a WM-relevant replenishment. In addition to the storage location, you need to enter the WM data to include the warehouse number, storage type as a KANBAN interface (storage type 150 in the standard system) and the storage bin..

Set up the appropriate replenishment movement type for KANBAN in WM (standard is movement type 350).

Setup the storage location control for manual posting chnages or for automatic processing.


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SAP AG 1999

At the conclusion of this topic, you will be able to:

Describe the replenishment strategy forWM Staging

Set up master data and Customizing forprocessing WM Staging

Production Integration: Topic Objectives


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RECEIVING

902 003 002

0xx

001

005

916

PRODUCTION LINES -->

WAREHOUSE STRUCTURE

100100 901901

ShippingWarehouse 100 Storage Location 0100

Scenario for WM Staging

In this example, the Production Area is managed within a WM-relevant Storage Location.

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Backflush Components

Goods Receipt for Finished Assembly

ProductionPlanning

WarehouseManagement

Inventory Management

Create Production Order

Release Production Order

Stage Components

Confirm Production Order

Transfer Requirement

Transfer Order

Confirm TO

Transfer Requirement

Transfer Order

Confirm TO

Production Order Process Review

The production order process has many steps from the creation of the production order through the putaway of the finished assembly or sub-assembly. Typically, many people are involved in the process. It is possible to automate several of these steps. It is important that the company’s business process is understood so that the appropriate steps are automated.

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Production Supply Area

Production Supply Area

Work Center Master Storage Location

Work Center A1

WorkCenter B3

PSA = WM001

Production supply areas (PSAs) are used for material replenishment and are situated directly on the shop floor in the production department. The PSA groups work centers near production storage bins based on the material staging methods.

The PSA is defined for the storage location and assigned in the work center master data.

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Control Data:Control Data:

Number of KANBANsNumber of KANBANsKanban QuantityKanban Quantity

Supply Area

Plant

Material

Destination Data:Destination Data:

Warehouse NumberWarehouse NumberStorage TypeStorage TypeStorage BinStorage BinStaging IndicatorStaging IndicatorStoring PositionStoring Position

Control Cycle

The control cycle record is made up of the plant, production supply area and material and determines for the WM-PP interface the production storage bin and the type of material staging that is used. The production storage bin is defined by the whole key: warehouse number, storage type and bin.

You can also define a control cycle without specifying the material. This general entry is valid for all materials in the supply area for which no control cycle has been defined.

The control cycle establishes how and to where a material is to be supplied within a production supply area.

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Material Staging Indicators

Crate Parts

Release Order Parts

Pick Parts

ProductionOrder

Manual Staging

Pick parts are provided in the quantities requested as specified in the production order. These parts can be provided in a physical storage bin or in the dynamic storage bin for the Production Order. For this type of material staging, transfer requirements can be created:

automatically when the production order is released

manually.

Crate parts are ordered manually when a crate is almost empty.

For Release Order parts, the transfer quantity is calculated based on the planned quantities of components of selected, released orders. The stock situation in the production area and the replenishment storage types are included in this calculation.

Set the indicator to Manual Staging if you want to handle the process manually.

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A separate storage bin forproduction supply isdefined for each materialand control cycle.

You can define thedynamic storage bin“PRODUCTION ORDER” in the control cycle forpick parts.

PO 6000378A

B

PR Bin-1001

Production Storage Bins

For production supply, you can define a storage bin as a physical or dynamic location.

Production storage bins that are used for material staging are determined based on the control cycle.

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Production Order

TransferRequirement

TransferOrder

MaterialsStaged

Components

Material Supply

Planning functionThe transfer requirement (TR) does not block materials, but notifies warehouse management that a particular material is needed on a certain date in a specified quantity at a specified production storage bin.

Request for Material Staging

Production workers request the needed materials with a transfer requirement. The TR can be created from within the Production Order function (Goto > WM Picklist or Functions > WM Material Staging > Proceed ) or from within Logistics Execution (Outbound Process > Goods Issue for Other Transactions > Prepare Production Supply > For Production Order/Crate Part/Release Order Part).

Warehousing personnel transfer the material based on a transfer order created from the TR.

The availability check in the production order ensures the availability of materials at the storage area level.

You can control automatic transfer order creation within the Production Scheduling Profile in Customizing.

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TRANSFERORDER

Mat: 4711600 lbsFrom: 00101-01-01To: 10001/01

TRANSFERREQUIREMENT

Mat: 4711 900 lbs

To: 100 01/01

01/01

4711 / 300 lbs

-

You can only decreasethe quantity for pickparts.

When you create a TO,the available quantity iscalculated and the TOquantity is optionallydecreased by the sameamount.

Examples:

- minimum use

- material change

- workstation change

- previous overdelivery

Decreasing the Quantity during TO Creation

The unrestricted available quantity can be established dynamically.

This later point in time allows more current information than if it were determined at the time of the request for materials.

In the Production Scheduler Profile, you can set the indicator “Confirmed Quantity for TR Creation”. Setting this indicator will cause the TR to be created for the confirmed quantity instead of the requirement quantity of the component.

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Storage

TRANSFERORDER

Material: 4711 600 lbs

From: 001 01-01-01

To: 811 01/01

4711 / 300 lbs

4711 / 300 lbs

WP 1

01/01

Supply to Production Storage Bins

A transfer order is created based upon the transfer requirement.

The transfer order:

determines the source bin based upon the strategy used to select the needed material

is the actual instruction for the physical stock transfer

moves the quantities in the system

determines whether the quantity will be decreased (optional).

After the TO is confirmed, the material becomes available at the destination bin.

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03/0101/01

4711 / 300 klgs

4711 / 300 lbs

05/01

PSA1PSA2 PSA3

WS 3 WS 4

WS 5

WS 1 WS 2

WS 6

Usage posting

The final step in the material staging process is to post a goods issue for consumption. When a production order is completed, the materials have been removed from the production storage bins in the warehouse and the final product has been fully assembled, it is still necessary to balance the stock quantities in the IM and WM systems.

You post the use of materials to the database either by "backflushing" with the completion confirmation or directly in the IM system. This posting is necessary to reduce the stock quantities in the production storage bins of the WM and IM systems.

Since the transfer requirement for the production order was created far in advance of this goods issue posting, the materials are delivered in a timely manner to the production storage bins. You post the actual goods issue in the IM system (or in the PP system) after the product has been assembled in production.

Since the production storage bin was noted in the production order when it was released, the material usage posting reduces the quantity in the production bins (in the system) and no further action is required in the WM system.

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System Definition

Warehouse ManagementCustomizing

Define a ProductionStorage Type

Create the Production Supply Area

Activate the PP Switch

Define the Control Cycle Records

Create the ProductionStorage Bins

Assign Movement Type to the Production Storage Type

Define a Movement Type

Customize the ProductionProfile (Optionally)

The physical production bins are defined in the Warehouse Management system.

If all materials are staged as pick parts to a collective storage bin or dynamic coordinates are used, generally, only one material-independent control cycle per production supply area is sufficient.

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Distinctive Features for Repetitive Orders

No defined release time. The request is made from

the removal list.

The usage posting is basedon the release of the current

bill of materials.

There are no dynamic coordinates.

The high flexibility of the processes necessary to pick materials directly for serial orders requires extremely complex organization.

The timing of material supply should be organized as follows:

Early enough to carry out the physical supply using the WM system on time

Late enough to avoid charges that are relevant to material supply (location, material, etc.)

Especially when many changes must be made, it is recommended that you use “crate parts” as a material staging type.

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Standard Reports

List of Control Cycles

Analysis of ProductionOrders

WM-PP Evaluation Report(Storage Bin Selection)

Material Stock at Production Storage Bin

Evaluation of the Production Storage Bins per Storage Type:

List of Control Cycles (RLLS4100): Provides a list of control cycles assigned to your warehouse based on your selection criteria.

Material Stock at Production Storage Bin (RLWMPPC1): Overview of quantity situation in Production Storage Bins.

WM-PP Evaluation Report (RLWMPPC3): This report provides an overview of the production storage bins. A traffic light icon displays the status of the respective storage bins depending on the stock situation. This makes it possible to identify critical situations more quickly. More detailed information is available in the report documentation.

Analysis of Production Orders (RLWMPPC4): This report evaluates PP orders from the WM view. A traffic light icon displays critical situations that result from discrepancies between reservations and the corresponding transfer requirements. More detailed information is available in the report documentation.

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SAP AG 1999

Production Integration: Summary

Describe the replenishment strategy forKANBAN within WM

Set up master data and Customizing forKANBAN processing in WM

Describe the replenishment strategy forWM Staging

Set up master data and Customizing forprocessing WM Staging

You are now able to:

(C) SAP AG LO530 9-23

0.24Production Integration - Exercises 1

Unit: Production Integration

Topic: Kanban (Optional Exercise)

At the conclusion of this exercise, you will be able to:

Set up master data and customizing for KANBAN

In one area of your company, you are running a separate storage location using KANBAN as your method of resupply to production. You need to configure the system so that materials can be supplied from your warehouse to the production area using KANBAN methodology.

In this exercise, you will configure the system and create the master data required for utilizing the KANBAN functionality. This exercise covers the full circle of events required for managing the entire production process.

Keep in mind that the steps in this exercise are not necessarily all performed by warehouse personnel, but are generally performed by a combination of production, planning and warehouse personnel. As you work through the exercise, consider which personnel in your company might perform each task.

1-1 First you must define the control between Production and the Warehouse. In Production Customizing, verify the Stock Transfer Strategy.

1-1-1 In the Stock Transfer Strategy, verify that for plant 1200, strategy 0006 is configured as Stock Transfer with transfer requirement. The TO should be automatically created and no difference indicator is set. Be sure that From Different Plant movement is indicated.

1-1-2 The Storage Type for Kanban for your warehouse has been defined as 150. In WM Customizing under Interfaces Define KANBAN, you must verify the assignment of WM movement type 350 to storage type 150 in your warehouse.

1-1-3 Verify the Storage Location Control from your warehouse to Plant 1200 Storage Location PL06. What movement type will be run in the background at the time of the TO Confirmation? ________________

1-2 Create the master data.

1-2-1 Create material K-1## to use for the KANBAN test by copying the material R-1270C. You need to create this material for both Plant 1200, Sloc PL06 and for Plant 1000, Warehouse 1##. The Industry Sector is M, and the Material Type is Raw Material.

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Plant 1200, create the Basic Data, Purchasing, General Plant Data/Storage 1 and 2, and Accounting views with reference to R-1270C, Plant 1200, Storage Location PL06.

In Plant 1000, Storage Location 01##, create Purchasing, General Plant Data/Storage 1 and 2, Warehouse Management 1 & 2 and the Accounting 1 view with reference to R-1270C, Plant 1200, Storage Location PL06. In the Warehouse Management 2 View, set the pallet size to 80 pieces on an Industrial pallet.

1-2-2 Create a Bin KANBAN in Storage Type 150, Storage Section 001.

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1-2-3 Create a Control Cycle Record in PP for this new material K-1##, Plant 1200 and Supply Area PVB_PC. Choose the Classic KANBAN and copy from R-1270C, Plant 1200 and Supply Area PVB_PC. In the Stock Transfer tab of the control cycle record, establish the Issuing Plant as 1000, Storage Location 01##, use your warehouse number 1##, Storage Type 150 and Storage Bin KANBAN.

1-2-4 Do a goods receipt without reference to bring in 800 pieces of the K-1## material into Plant 1000, Storage Location 01##. Create a Transfer Order with reference to the Transfer Requirement that is created by the 501 transaction, and remember to confirm the Transfer Order.

1-3 Test the connection

1-3-1 Call the Kanban Board Demand Source View and for Plant 1200 and supply area PVB_PC.

1-3-2 Choose one of the boxes that represent the KANBAN and set it to empty. Is a TR created? Select the box to see the TR that is created.

1-3-3 Set status to Full.

1-3-4 Display the stock overview from Inventory Management for the K-1## so you can see inventory for Plants 1000 and 1200.

Plant Storage Location Unrestricted Use Stock

1000

1200

Be sure to leave the plant field blank so you can overview the inventory balances for both plants.

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0.25Production Integration - Solutions 1


Topic: Kanban

1-1

1-1-1 Tools AcceleratedSAP Customizing Edit Project Goto SAP Reference IMG Production Kanban Replenishment Strategies Define Stock Transfer Strategies. Select Plant 1200, Replenishment Strategy 0006. Select From diff plnt and verify Immed TO Crtn is selected.

1-1-2 SAP Reference IMG Logistics Execution Warehouse Management Interfaces Define Kanban Movement Type Assignment to Kanban Supply. Position on your warehouse and storage type 150.

1-1-3 SAP Reference IMG Logistics Execution Warehouse Management Interfaces Define Kanban Storage Location Control in Warehouse Mgmt. The movement type 301 (Plant to Plant) is the movement type that will be executed upon TO Confirmation.

1-2

1-2-1 Logistics Logistics Execution Master Data Material Material Create Immediately

Field Name or Data Type Values

Material K-1##

Industry Sector Mechanical Engineering

Material Type Raw material

Copy From R-1270C

Select Views Basic Data, Purchasing, General Plant 1 and 2, Accounting 1

Plant 1200

Storage Location PL06

Copy from Plant 1200

Copy from Storage Location PL06

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Create the material a second time with the following data:

Field Name or Data Type

Values

Material K-1##

Industry Sector Mechanical Engineering

Material Type Raw material

Copy From R-1270C

Select Views Purchasing, General Plant 1 and 2, Warehouse Management 1 and 2, Accounting 1

Plant 1000

Storage Location 01##

Warehouse 1##

Copy from Plant 1200

Copy from Storage Location PL06

Warehouse Management 2 View:


LE Quantity 80

UN PC

SUT IP

1-2-2 Logistics Logistics Execution Master Data Warehouse Storage Bin Create Manually


Warehouse 1##

Storage Type 150

Storage Bin KANBAN

Storage Section 001

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1-2-3 Logistics Production KANBAN Control Cycle Create


Material K-1##

Plant 1200

Supply Area PVB_PC

Classic KANBAN Select

Copy from Material R-1270C

Plant 1200

Supply Area PVB_PC

Select the Stock Transfer Tab:


Issuing Plant 1000


Warehouse Number 1##

Storage Type 150

Storage Bin KANBAN

1-2-4 Logistics Logistics Execution Inbound Process Goods Receipt for Purchase Order, Order, Other Goods Receipt for Other Activities


Movement Type 501

Plant 1000


Material Number K-1##

Quantity 800

Still under Inbound Process, select Putaway Create Transfer Order By Material Document. Generate the TO in the background. Save. Choose Transfer Order Confirm Input List. Save.

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1-3

1-3-1 Logistics Production KANBAN Control Kanban Board Demand Source View


Plant 1200

Supply Area PVB_PC

1-3-2 Logistics Logistics Execution Internal Whse Processes Bins and Stock Display Total Stock per Material (Inventory Management)

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0.26Production Integration - Exercises 2


Topic: Setting Up Production

At the conclusion of this exercise, you will be able to:

Set up master data and customizing for WM Staging.

In your company, you have materials that are supplied to the production line in three different ways. First, you have crate materials that are supplied to the line based on container quantities. When one container becomes empty, that container is refilled and returned to the line based on a visual cue. These parts are typically parts that are common to multiple assemblies and are often large, bulky materials.

Second, you have materials that are picked specifically for a production order, depending on the product that you are building. These parts are typically more specialized, and may be high dollar inventory items that are supplied to the line only when you are building a particular product.

Third, you have materials that are supplied to the line for several production orders at a time. These are typically floor stock type items like nuts, bolts and screws, where you want to have 3-6 months of inventory available on the production floor.

In this exercise, you will define the process for production orders such that all three material staging types are utilized. Engineering has designed a new flywheel for an existing pump. It is your responsibility to set up the production line for this new material so that the new, revised pump can be manufactured on your existing production line. You want to set this material up to be stored at point of use on the production floor and replenished based on a visual cue.

You will verify the supply area, create a control cycle for the new material, enter a production order for the new pump, stage all the required materials, complete the production order and stock the finished assembly. This exercise covers the full circle of events required for managing the entire production process.

Keep in mind that the steps in this exercise are not necessarily all performed by warehouse personnel, but are generally performed by a combination of production, planning and warehouse personnel. As you work through the exercise, think about which personnel in your company might perform each task.

(C) SAP AG LO530 9-31

PART ONE:

2-1 In Part One of this exercise, you will set up the production supply process, verifying the configuration and creating or changing the necessary master data.

2-1-1 Look at the Production Supply Area PVB 1310## in the Warehouse Master Data.

Which Storage Location is assigned to your supply area? _______

2-1-2 The production supply area is linked in Production Planning to the Work Center. Go to the work center T-WM## Basic Data view and verify that the correct supply area is assigned.

2-1-3 Use Field Level help to determine where in R/3, other than WM, is the Supply Area Used? _______________________________________

2-1-4 Display the Control Cycle and verify the following:

In order to have pick parts staged by production order, there must be one material-independent control cycle. Does this control cycle exist? _____

For this material-independent control cycle, to which bin will the materials be delivered ? _________________

2-1-5 There is a release order part T-BW07-## in your process. Verify the control cycle for this material. What is the staging indicator for this control cycle record? __________________

2-1-6 The new flywheel, T-BW01-##, is a crate part and is delivered to the production line based on a visual cue. There are 2 Containers, each holding 20 flywheels. The container is stored on the production floor in storage type 100 in a bin labeled PROD-1310. When one container becomes empty, it is replenished from the warehouse. Based on this information, create a control cycle record for this flywheel.


No. of Kanbans

Kanban Quantity

Warehouse Number

Storage Type

Storage Bin

Staging Indicator

Why can’t you use a dynamic bin for a crate part? ________________

_________________________________________________________

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2-1-7 For this control cycle, you must request the first lot of materials to be delivered to the floor. Perform WM Staging on the crate part to create a Transfer Requirement in the warehouse. (Note: Typically, this task is performed by either a production worker or a material handler in production when the materials need to be refilled. Since this is a new control cycle, this first request is to get the process started.) Create the TR, but do not process it yet.

Transfer Requirement _____________

PART TWO:

3-1 Changing responsibilities, you now represent the Production Planner in your company. Engineering has determined that you are ready to build the pump with the new flywheel. You need to create and release a production order, and have the materials moved from the warehouse to support production.

3-1-1 Using the data provided below, create, release and stage a production order.

Which materials are selected for staging? __________________________________________________

Why aren’t the rest of the materials selected for staging? ______________

____________________________________________________________

Production Order

Order Type: PP01

Production Plant: 1000

Material Quantity Delivery Date

T-MS-## 10 One week from Today

Production Order Number: _______________________

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4-1 Back in the warehouse, there are requirements to be processed from the warehouse to the production floor.

4-1-1 Display the Transfer Requirements that have been created by the WM Staging. What requirement type should you use to display production requirements? ______

Leave the Requirement Number blank so you see all requirements for production.

4-1-2 Process the TRs by converting them to Transfer Orders.

TO Numbers ________ __________

4-1-3 Confirm the Transfer Orders.

4-1-4 Look at the Stock Overview for materials T-BW01-## (Flywheel – Crate Part); T-BW03-## (Shaft – Pick Part); and T-MS-## (Finished Pump).

Material StorType Available For Putaway Pick Quantity

T-BW01-##

T-BW03-##

T-MS-##

5-1 Confirming the Production Order confirms that the work has been completed and signals that you have consumed the materials from the production floor. It is possible to have the system complete the finished assembly at this point, delivering the finished pump to the warehouse for put away into stock. In our test system, the confirmation of the Production Order will consume all of the materials required to build the assembly and perform the receipt of the finished assembly into stock.

5-1-1 In PP, perform the Completion Confirmation.

How many goods issues were processed? _______ Failed? ________

5-1-2 Recheck your stock for the materials T-BW01-##, T-BW03-## and T-MS-##.


T-BW01-##

T-BW03-##

T-MS-##

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6-1 The Production Order accomplished two functions: consumed the components and received the finished pump into the warehouse. Now you must process the finished pump to the fixed bin in the warehouse.

6-1-1 Process the finished pump to its final destination bin. Which storage type/bin is suggested by the TO you created? ________________________

Where does the system get that information? ________________________

6-1-2 Confirm the TO.

6-1-3 Check stock on the T-MS-##.


T-MS-##

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0.27Production Integration - Solutions 2


Topic: Setting up Production

2-1

2-1-1 Logistics Logistics Execution Master Data Warehouse Production Supply Production Supply Area Display. Enter Plant 1000. Select the line for PVB 1310##, and choose Details. Your storage location 01## is assigned to your supply area.

2-1-2 Logistics Production Master Data Work Centers Work Center Display. Enter Plant 1000 and Work Center T-WM## and choose Basic Data.

2-1-3 Position on the field: Supply Area and Choose F1. The Supply Area is used in Kanban and in Warehouse Management.

2-1-4 Logistics Logistics Execution Master Data Warehouse Production Supply Control Cycle Production Supply Display.


Material Blank

Plant 1000

Supply Area PVB 1310##

Yes, there is a control cycle record that is material-independent for pick parts. Materials will be delivered to Storage Type 100 and will be stored in a Dynamic Bin.

2-1-5 Logistics Logistics Execution Master Data Warehouse Production Supply Control Cycle Production Supply Display.


Material T-BW07-##

Plant 1000


The Staging Indicator for the control cycle for T-BW07-## is 3.

2-1-6 Logistics Logistics Execution Master Data Warehouse Production Supply Control Cycle Production Supply Create.

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Material T-BW01-##

Plant 1000


No. of Kanbans 2

Kanban Quantity 20

Warehouse Number 1##

Storage Type 100

Storage Bin PROD-1310

Staging Indicator 2

You can’t use a dynamic bin for a Crate Part because Crate Parts are delivered to the production area without regard to the production order number.

2-1-7 Logistics Logistics Execution Outbound Process Goods Issue for Other Transactions Prepare Production Supply For Crate Part. Enter the material T-BW01-## and select WM Material Staging. Select WM Material Staging again to create the TR and Save. Select Logistics Logistics Execution Internal Whse Processes Transfer Requirement Display By Requirement. Use Requirement Type P and enter to see the Transfer Requirement that was created by the WM Staging Process. (Do not process it yet.)

PART TWO:

3-1

3-1-1 Logistics Production Production Control Order Create With Material.


Material T-MS-##

Production Plant 1000

Order Type PP01

Total quantity 10

Finish One week from today

Functions Release. Goto WM PickList Proceed. Select WM Material Staging. Save the order. The pick parts are selected for staging. The other materials are crate or release order parts and are not relevant for staging here.

4-1

(C) SAP AG LO530 9-38

4-1-1 Logistics Logistics Execution Internal Whse Processes Transfer Requirement Display By Requirement. Use Requirement Type P and enter. You should see two TRs available for processing.

4-1-2 Select the TRs from the list display above and choose TO in Background.

4-1-3 Favorites Confirm TO, One Step

4-1-4 Favorites Warehouse Management Stock Overview

5-1

5-1-1 Logistics Production Production Control Confirmation Enter For Order. Enter the Production Order Number. Select Final Confirmation and save. If your setup is correct, you should have 8 transactions processed; 0 failed.


6-1

6-1-1 Favorites Display TR by Storage Type. Select the TR and convert it into a TO. The system should select your fixed bin Box-## as the final destination because that is what you have identified in the Material Master at the storage type level.

6-1-2 Favorites Confirm TO, One Step


(C) SAP AG LO530 9-39

Date post:	19-Apr-2015
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