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Green Chemistry by Design Expanding Oleochemical Production of Renewable Chemicals BIO Pacific Rim Summit, December 2013 San Diego, CA Tom Beardslee, Ph.D. VP Research & Development
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Page 1: Expanding Oleochemical Production of Renewable Chemicals · PDF fileExpanding Oleochemical Production of Renewable Chemicals BIO Pacific Rim Summit, December 2013 San Diego, CA Tom

Green Chemistry by Design

Expanding Oleochemical Production of Renewable Chemicals BIO Pacific Rim Summit, December 2013 San Diego, CA Tom Beardslee, Ph.D. VP Research & Development

Page 2: Expanding Oleochemical Production of Renewable Chemicals · PDF fileExpanding Oleochemical Production of Renewable Chemicals BIO Pacific Rim Summit, December 2013 San Diego, CA Tom

Verdezyne Technology Platform

Feedstock Strategy Proprietary Technology Chemical Intermediates End-Products

• Vegetable oils • Soapstocks and distillates • Other palm co-products

(i.e. PKO, PFAD)

Robust yeast platform using industrial

fermentation methods

Total $70B+ Market

• Nylon and polyesters • Fibers • Polyurethanes • Engineered Plastics • Resins • Lubricants • Coatings • Adhesives • Corrosion Inhibitors • Transparent

Thermoplastics Total $1.5T+ Market

Using fatty acids from any source to produce

chemicals

• Organisms engineered for yield and selectivity

• Fermentation-based production

• Diacids used in fibers, polymers and coatings

• Other organic acids • Acrylic intermediates • Diamines

Engineering Organisms & Processes for Cost-effective Renewable Chemicals

Page 3: Expanding Oleochemical Production of Renewable Chemicals · PDF fileExpanding Oleochemical Production of Renewable Chemicals BIO Pacific Rim Summit, December 2013 San Diego, CA Tom

Expanding the Oleochemical Value Chain

Crude Vegetable Oils

Crude Oil &

Natural Gas

Standard Conversions

• Edible Oils • Oleochemicals

- Fatty acids - Fatty alcohols

• Biodiesel

Petrochemical Refining

• Petrochemical Intermediates

- Adipic Acid - Sebacic Acid - DDDA

Verdezyne Technology

Page 4: Expanding Oleochemical Production of Renewable Chemicals · PDF fileExpanding Oleochemical Production of Renewable Chemicals BIO Pacific Rim Summit, December 2013 San Diego, CA Tom

Cost Advantaged Feedstock Strategy

• Feedstock used by organism to reproduce, for energy and to produce target chemical

• Cost can make up 50% to 80% of total cash cost to manufacture

• Fatty acid based production advantaged over incumbent petrochemical production in both cost and volatility

2012 Worldwide annual vegetable oil production (billions of pounds)

Oil Type Asia Europe Americas Other World Total Distallates PKO

Palm 104.1 N/A 2.0 9.2 115.2 5.8 13.1

Soybean 28.9 4.5 52.2 9.9 95.5 3.8

Rapeseed/Canola 19.7 19.8 6.3 6.9 52.7 1.1

Coconut 7.0 N/A 0.8 N/A 7.8 0.3

Total 159.6 24.3 61.2 26.1 271.3 10.9 13.1

Est. By-products

By-products/co-products • Verdezyne’s preferred feedstocks • Distillates and fatty acids • Produced in refining and

fractionation process

Page 5: Expanding Oleochemical Production of Renewable Chemicals · PDF fileExpanding Oleochemical Production of Renewable Chemicals BIO Pacific Rim Summit, December 2013 San Diego, CA Tom

Yeast Production Platform

• Robust under industrial processing conditions ‒ Uses inexpensive feedstocks

‒ Produces multiple products

‒ Fermentation at acidic pH

‒ Phage resistant

• Tolerant to saturating product concentrations

• Host genome sequence and advanced genetic toolbox allows rapid development for new products

Superior Host for the Production of Renewable Chemicals

Page 6: Expanding Oleochemical Production of Renewable Chemicals · PDF fileExpanding Oleochemical Production of Renewable Chemicals BIO Pacific Rim Summit, December 2013 San Diego, CA Tom

Multiple Conversion Technologies

Gen 1 Conversion • Purified fatty acid feedstock

• Product length determined by feedstock

Gen 2 Conversion • Mixed fatty acid feedstock

• Product length determined by pathway engineering

Gen 1

Gen 2 Gen 1

Gen 1

Page 7: Expanding Oleochemical Production of Renewable Chemicals · PDF fileExpanding Oleochemical Production of Renewable Chemicals BIO Pacific Rim Summit, December 2013 San Diego, CA Tom

Bio-based Adipic acid

BIOLON™ Nylon 6,6

Adipic Acid

• Market size = $6 B

• Fermentation performed at 400L scale with canola soapstock, FAME, and PFAD

• Validated applications: Nylon 6,6 fiber, PBAT, rigid polyester foam

Feedstock composition

FAME Canola SS PFAD

Page 8: Expanding Oleochemical Production of Renewable Chemicals · PDF fileExpanding Oleochemical Production of Renewable Chemicals BIO Pacific Rim Summit, December 2013 San Diego, CA Tom

Dodecanedioic Acid

• Market size = $300 M

• Fermentation process performed at 400 L scale

• Renewable feedstock

• Cost-advantaged process

• Final product exceeds all industry specifications

Lauric acid

DDDA

Ge

n 1

Nylon 6,12 resin Cells and

Insoluble DDDA product

Page 9: Expanding Oleochemical Production of Renewable Chemicals · PDF fileExpanding Oleochemical Production of Renewable Chemicals BIO Pacific Rim Summit, December 2013 San Diego, CA Tom

Example of a Diacid/Fatty Acid Bio-refinery

Palm Kernel Oil

50,000 MT

Glycerine 6,600 MT

C8 Fatty Acid 1,500 MT

C14 Fatty Acid 7,700 MT

C12 ester 26,000 MT

C10 ester 1,600 MT

Gen 1

C16-18 Fatty Acid 13,500 MT

Gen 1

Adipic Acid 11,800 MT

Dodecanedioic Acid

13,500 MT

Sebacic Acid 1,600 MT

Value 1x

Value >3x

Gen 2

Media Components

Page 10: Expanding Oleochemical Production of Renewable Chemicals · PDF fileExpanding Oleochemical Production of Renewable Chemicals BIO Pacific Rim Summit, December 2013 San Diego, CA Tom

Potential Synergies with Oleochemical Industry Players

Optimal usage of assets and operations Unique portfolio of renewable and competitive products

Multiplier effect on value of raw materials to higher value chemicals The World Leader in Renewable Chemicals

Feedstock Supply

Feedstock Processing

Fermentation

Separation Purification

Market Development

Sales & Logistics

New Products

Available feedstocks and processing co-products

Fractionation and esterification capabilities

Engineered organisms, fermentation technology and design package for plant

Validated processes to produce industry grade purity

Existing portfolio of oleochemical products and customer relationships

Pipeline of parties interested in renewable nylon and other products

Existing supply chain infrastructure

Novel raw materials Flexible technology platform and world class development team

Verdezyne Partnership

Oleo Company

Page 11: Expanding Oleochemical Production of Renewable Chemicals · PDF fileExpanding Oleochemical Production of Renewable Chemicals BIO Pacific Rim Summit, December 2013 San Diego, CA Tom

Thank You!

Verdezyne, Inc. 2715 Loker Avenue West Carlsad, CA 92010 www.verdezyne.com 760.707.5245


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