Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
The Future of Automation is Here
EXPERION PKS TECHNOLOGY UPDATE - R500Michael R. Khilla
15, 17 May 2017
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Experion PKS R500 Overview
Experion PKS - The Complete Automation Platform
2
• Experion PKS Overview
• LEAP
- Universal I/O
- Virtualization
- Cloud Engineering
- Automated Device Commissioning
• SCADA Enhancements
• ControlEdge Family
• Industry Standards & Interoperability
- OneWireless Network
- IEC 61850 Electrical Management
- Ethernet IP
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
..it’s market leading
Process control, SCADA & Safety systems
HoneywellDCS+SCADA
+Safety
+QCS+MCS
..and an
intelligent
Process Knowledge system
..backed up by
Advanced Control applications
..supported by
BusinessIntegration processes
What is Experion PKS ?
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Experion PKS – A Complete Automation Platform
EXPERION Evolution and Innovation continues to serve Customer needs
FTE
DCS Network
Experion Orion Console DCS Virtualization
FTE
DCS FTE Network Extension
70 km Max
Operator Workstation
Engineering Workstation
Asset Management Server
OPC Server
History Server
Engineering Server
Alarm Management
Cyber Security
Training Simulators
DCS IO Network
IOLINK
10 km Max
SafeIO
IO Network
100 km Max
SafeNet
SIL 4 Safety Network Extension
4
ControlEdge PLC with UNIVERSAL IO
ControlEdgeRTU
Safety Manager
with Universal IO
SIS and FGS
Experion
C300 with Universal IO
DCS
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Distributed System Architecture (DSA)
• Multiple Experion remote servers operate as one
secure, efficient and integrated system
• Integration with Minimal Engineering
• Share history, alarms, real-time data, messages,
and more
- No Duplication!
• Option to operate and manage any part of system
from any station – with access control
• High performance & secure
- Any TCP/IP Network
- Supports WANs with speeds as low as 64 Kbps
MCB
Site A
Local Control
Room
Local Control
Room
Site C
Local Control
Room
Distributed
System
Architecture
Site B
Great benefit for centralized operation, interoperability and Scalability
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ORION CONSOLE redefines Operator Console
Ambient indicator
colours aligned with
Alarm Priorities
Operator Pushbutton
Stations
Multiple Windows from
multiple sources on 55”
Screens
Operator Touch
Panel for
immediate control
inputsPush this button to adjust
desktop heights, up to
standing position
Fire & Gas Mimic and
CCTV screens
Communication
Equipment
Dramatically Improving Operator Experience
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Fully Integrated Applications for Efficient Operations
Single Visual
Workspace
3 times as fast to
detect process upset
20% faster to make
process change
Embedded Alarm Help\Limits Management
\Alarm Tracker\ Dynamic Suppression
Embedded Multivariable Predictive Controller
in redundant C300 and ACE Std Profit Suite tools
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
LEAPTM IN PROJECT EXECUTION
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Integrated solutions
increase value
of individual benefits!
Lean Execution of Automation Projects – LEAPTM9
Transformational Project Execution Model
Universal IO
Keep Automation off of the critical path!
Eliminate activities that generate
rework!
Freedom from hardware dependencies
Reduce travel costs by 50%
Gain 25% flexibility in your schedule
Reduce your MAC capital by 30%
Recent LEAP Projects
Suncor Ft Hills, Canada Freeport LNG, USA
XOM Yosemite, USA Al-Taweelah Alumina, KSA
TCO, Kazakhstan Goldboro LNG, Canada
Magnolia LNG (selected) Ca Mau Gas, Vietnam
VirtualizationCloud
Engineering
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Universal IO
Universal Process
IO
Universal Safety IO
Universal ChannelTechnology
Only Honeywell Offers True Universal Process and Safety IO
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Universal Channel Technology (UTC)
Based on IO Count Not Mix
Reduction in total Hardware
Eliminate Complexity & Build Standard Cabinets
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
• 32 channels (AI,AO,DI,DO, PI anywhere)
• -40 to +70 degC
• 1:1 Redundancy supported
• HART 7 Pass through all 32 channels
• Class 1 Div 2 / Atex Zone 1 or Zone 2
Universal I/O Zone 2
Zone 1
Only Honeywell Offers True Universal Process and Safety IO
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
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Traditional Field Wiring & Marshalling
DI
AI
DO
AO
DI
AI
DO
AO
DI
AI
DO
AO
Field Junction
boxesControl System
System Integration Cables
Junction
box
Multi
Core
Cables
Marshalling
Cabinet
Instrument Enclosure
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved. 30% Capital Savings for the Automation Project!
Safety Manager
System Integration Cables
DI
AI
DO
AO
DI
AI
DO
AO
DI
AI
DO
AO
Junction
box
Multi
Core
Cables
Marshalling
Cabinet
Safety Manager
DI
AI
DO
AO
Field Mounted UPC
C300 Control
System
DI
AI
DO
AO
DI
AI
DO
AO
Soft Marshalling – Reinventing field wiring
Zone 2
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Safety Manager
System Integration Cables
DI
AI
DO
AO
DI
AI
DO
AO
DI
AI
DO
AO
Junction
box
Multi
Core
Cables
Marshalling
Cabinet
Safety Manager
DI
AI
DO
AO
Field Mounted USC Safety Manager
Zone 2
Zone 1
DI
AI
DO
AO
DI
AI
DO
AO
Soft Marshalling – Reinventing field wiring
30% Capital Savings for the Automation Project!
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Consolidating with Virtualization
Essentials Platform
Next Generation Premium Platform
Traditional Platform
Traditional Essentials Premium
Space vs Reliability
Space Reliability
17
Saves on Power, Footprint and Cooling Requirement
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Cloud Engineering
SiteOffice
SSL VPN
Gateway
Honeywell VPN
Remote Office
VirtualEngineering
Platform
CustomerOffice
EPCOffice
Honeywell Regional
Office
WAN
Work Remotely – Work in Parallel – Finish Early, Virtual Eng Platform
Virtual Controller and IO
Simulation
SSL VPNGateway
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Off the
Critical Path
LEAPTM - Take Project Execution off the Critical Path
Gain 25% flexibility in your schedule
Define Design Manuf Config Test Install
Start FinishPhysical Functional
Late
Binding
• Cloud Engineering enabled by Controller and IO Simulators in Virtual Machines
- Project team can be dispersed globally
- Configuration Acceptance Test (CAT) can be done in a Cloud, VEP
- Order production hardware late in the project and eliminate a hardware refresh
• Universal Channel Technology removes the requirement for marshalling
- Standard cabinets, with Hazardous Location and Marine Certifications at the factory
- Hardware becomes standard and all customization is in the software
- Automatic Device Commissioning simplifies and self documents late changes
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
UIO and EPKS Enables Automated Device Commissioning
Installation & Pre-commission Transmitters in 5 Minutes versus 2 Hours
Instrument
Index
Build
Devices
Build CMs /
HMI / etc.
Test CMs /
HMI / etc.
Configuration
Acceptance Test
Virtual Engineering Platform Customer System
Test Document
FT101
FT100
FT101
FT102
Interrogate
Configure
Detect
Match
Universal Process
Cabinet
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
SCADA ENHANCEMENTS
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Native Backup Control Center for SCADA
22
Built-in, High Performance Operations Continuity Solution
Main Control Center Backup Control Center
Geographically Separated
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
ControlEdge – System Status Built into Experion… no config
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First Class Integration with Automatic Diagnostics – Eliminate the Black Box!
RTU specific
tabs
Data direct from
ControlEdge RTU
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
ControlEdge RTU/PLC – Radically Simplified SCADA Configuration
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Converts RTU/PLC Project into Experion SCADA Points
No more double configuration of controller then SCADA
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
CONTROLEDGE RTU/PLC
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved. Your Edge to Improved Management of Distributed Assets
ControlEdge RTU
75º
70º
R14
0
R140
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved. The Physical Detail...
Honeywell RTU2020 Process Controller
1. 24 Vdc Power Input
2. RS485 Ports x 2
3. RS232 Ports x 2
4. Ethernet Ports x 2
5. Onboard I/O (qty 28)
6. SD Card Slot
7. Status LEDs
8. Expansion I/O
Connector
9. Control Processor Module
1 2
3
4
5
7
DIN Rail Mount
8
27
6
9
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
RTU2020 I/O Modules
Mixed I/O, 28 channels
Mixed I/O, 28 channels
Mixed I/O, 28 channels
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Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
ControlEdge PLC
Universal I/O Module
Embedded OPC UA
20 msec screw-to-screw
scan time for discrete IO
Cyber Secure with built-in Firewall
5 x IEC61131-3 Languages
2,304 I/O per PLC
Next Generation PLC built on proven Honeywell platform
Released !
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INDUSTRY STANDARD INTEGRATION
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The Multiprotocol Wireless IO & System - OneWireless
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Most Versatile Network for All Applications
2011 - Industry’s First Dual Purpose
Wireless Network
2016 - Industry’s First Multiprotocol
Wireless I/O & System
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
The OneWireless – Universal Wireless I/O & System
Mobile Station
CCTV Cameras
IEEE 802.11 BackhaulISA100 WirelessWi-Fi
Field Device
Access Points
Cisco Wireless
Controller
Cisco Switch
Wireless Device
Manager
Business/Process Control Network
ISA100 Wireless
Field Instruments
Wireless Portable
Gas Detectors
Cisco 1552S
Access Points
ISA100 & WirelessHART Wireless
Field Instrumentation Network
Multi-Application Plant-wide Universal Network
ISA100 Wireless + WirelessHART + Wi-Fi &
Ethernet
WirelessHART
WirelessHART
Instruments
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Smart Network Integration with the EIM
Bringing Process & Electrical Together
Ethernet Interface Module (EIM) provides
the connection
Common Operations
• Eliminates separate ECMS used with IEC 61850
• Ethernet/IP used for motors and drives and 3rd
party PLCs
Full Horizontal and Vertical Integration
• Peer-to-peer
• Supervisory monitoring/control
Native Network Support
• No separate devices required to connect to
networksI/O
Device
I/O
FTE Network
Device DeviceDevice
C300EIM Third Party Network
3rd Party
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