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19 th Annual BC Natural Gas Symposium Vancouver, BC October 25/26, 2016 Exploring domestic uses for BC’s Natural Gas Michael Macdonald Blue Fuel Energy Corporation Taniwha Consulting Limited
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Page 1: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

19th Annual BC Natural Gas Symposium

Vancouver, BC – October 25/26, 2016

Exploring domestic uses for BC’s Natural Gas

Michael Macdonald

Blue Fuel Energy CorporationTaniwha Consulting Limited

Page 2: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

BC energy demand by major sector1:

Industry

Transport

Residential

Commercial

Other Pulp & paper represents ~60%

of “industry” and ~70% of pulp & paper energy demand is met from black liquor & wastes

Balance of pulp & paper and “industry” demand met mostly by natural gas and electricity

Transport demand is mostly met by petroleum products

Residential demand is met from natural gas & electricity

Commercial demand is met from natural gas, electricity & petroleum products

1 http://www2.cieedac.sfu.ca/media/publications/BC_2011_report__09_data__final.pdf

Page 3: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

Electricity supply in BC:

Already >95% renewable & significant renewable resources (e.g. wind) yet-to-be developed

Thermal power generation seems unlikely in BC, and thus not a source of significant domestic natural gas demand

As an aside: BC’s large hydro-electric capacity seems like an excellent “asset” to allow firming of intermittent renewables such as wind and solar to add renewable electricity supply

Page 4: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

Growing domestic natural gas demand:

Little-to-no scope in electricity

Other than pulp & paper, most all major energy demand supplied via electricity or natural gas; so no opportunity

Only major substitution opportunity for natural gas in BC is into the transportation sector

Other growth opportunity for natural gas is building a new sector for BC, such as petrochemical

Page 5: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

Natural gas as a transportation fuel:

Directly (physical processes)

CNG – many “experiments”, but little up-take

LNG – an evolving opportunity in BC

LPG – from natural gas liquids

Indirectly (chemical transformations)

Gasoline – via synthesis gas / methanol

Diesel – via synthesis gas / “Fischer-Tropsch”

DME – via synthesis gas / methanol

Note: CNG & LNG require enhanced or new infrastructure,LPG infrastructure exists to some extent, and DME could be blended into LPG

Page 6: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

Transport fuels demand in BC (20152):

Gasoline: 5.5 billion liters

Diesel: 1.7 billion liters

Gas-to-liquids gas consumption ~ 9 mscf/bbl

Total BC fuel demand via gas-to-liquids = ~0.4 tcf/year

1 million tonnes of LNG equates3 to ~0.048 bcf, meaning total BC transport fuels demand equates to ~8 million tpy LNG

2 http://www.statcan.gc.ca/tables-tableaux/sum-som/l01/cst01/trade37c-eng.htm3 http://www.bp.com/en/global/corporate/energy-economics/statistical-review-of-world-energy.html

Page 7: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

Traditional chemicals including methanol & ammonia

Methanol-to-olefins to produce ethylene & propylene

Methane is an “uncooperative” molecule

Potential to cannibalize current natural gas demand

Petrochemicals benefit from economies of scale & co-location

Petrochemicals need to have viable logistics to markets

Natural gas derivative chemicals examples/considerations:

Fuels & petrochemicals

Fuels & petrochemicals

Ethane, LPG, NGL’s &

condensate

Pipeline spec natural gas

MidstreamUpstream

Page 8: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

Example of petrochemicals “cluster” around methanol:

MethanolSyngas CO/H2

Natural Gas

PTA PETEG

p-Xylene

Fuel SectorDME into LPGGasoline blend

Bio-Diesel

Acetic Acid

VAM

PVOH

Ethylene

CO

AceticAnhydride

CelluloseAcetate

CO

SolventAcetates

Opportunities around

Formaldehyde?

AmmoniaMethylAmines

AnimalFeeds

CropProtection

Solvents

Methanol-to-Olefins

?

?

Celanese used to operate some of the “orange” in Edmonton

Page 9: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

Blue Fuel Energy…

…converting natural gas to low carbon intensity gasoline with a renewable component

Page 10: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

The genesis of the BFE opportunity

BC has abundant resources

Electricity in BC is >95% renewable

Western Canadian gas being backed-out of US market

Growing demand for renewable fuels, which are technically feasible…but often economically challenging in today’s market

BFE retains option to increase renewables as market demands

Ability to reduce carbon intensity via feedstock & technology

Low gas prices & high oil prices = arbitrage opportunity

Reduced carbon intensity (CI) fuels requirements in BC & Ca

Use conventional feedstock to establish a scalable platform

Select process technologies to enable renewables opportunity

Build a cornerstone of “social license”

Page 11: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

Room in the BC fuels market for BFE’s low CI gasoline

332,911 0

443,843

0

296,349

594,347

150,000

150,000

609,980

Estimated 2020 CO2 emissions reduction by fuel component[tonnes CO2 equivalent]

At 900 million litres per year and minimum 10% reduced CI,BFE gasoline achieves ~280,000 tonnes CO2 reduction

Base (10%) ethanol

Additional ethanol

Base (5%) biodiesel

Additional biodiesel

Base (5%) HDRD

Additional HDRD

Excess credits

Credit agreements

Shortfall

BFE produces 16,000 bpd vehicle-ready gasoline from ~140 mmscfd of gas

Analysis based on current required 10% CI reduction

BC raised target to 15% CI reduction by 2030 & BFE has a pathway to >15%

Blending wall issues for ethanol and bio-diesel

California continues to progress similar standards

California’s “ILUC” rules reduce ability of ethanol and biodiesel to meet CI

Page 12: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

Gas supply for BFE

Dry gas from Spectra

Warm gas from TCPL

Hot gas from Montney

Page 13: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

Liquids egress from BFE

Gasoline

Rail to market or coastal port

Pembina West / Trans Mountain

LPG & NGL’s

Pembina Peace / North

Diluent

Pembina Peace

Page 14: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

Dehydration& reassembly

to gasoline

BFE’s proven & deliberate technology selections

All core process steps already in commercial operation

Purposeful technology selections differentiate outcomes

Unique opportunities with British Columbia resources

Renewables imbedded at the “synthesis gas” step

Conversion to methanol

Reforming to “synthesis gas”

Core process steps

Multiple internal recycle streams to enhance efficiencies, reduce capital and simplify operations

Electricity

Gas

Water

Gasoline

Heat

Air/oxygen LPG

Renewables

Page 15: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

The “core” of BFE’s natural gas conversion process

Page 16: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

The first gas-to-gasoline plant started-up in NZ in 1985

Gas-to-MethanolMethanol-to-Gasoline

Page 17: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

Gas-to-Methanol Methanol-to-Gasoline

The NZ gas-to-gasoline plant looking from the coast

Page 18: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

Dehydration & reassembly

to gasoline

Conversion to methanol

Reforming to “synthesis gas”

Reforming: CH4 (methane) + H2O + O2 = a mixture of H2 + CO + CO2

Methanol synthesis: CO + 2H2 and CO2 + 3H2 = CH3OH (methanol) + H2O

Overall reforming & methanol synthesis: CH4 + ½O2 = CH3OH

Methanol dehydration: CH3OH – H2O = CH2 + H2O

Reassembly to gasoline: (4-11)CH2 = gasoline

Gasoline weight yield from methanol is ~38% versus ~44% CH2 yield

Gasoline selectivity ~38/44 = 86%, LPG is ~12% and the balance “fuel”

Water production is ~56% of the methanol fed to gasoline

The underlying chemistry of gas-to-gasoline

Page 19: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

Dehydration& reassembly

to gasoline

Conversion to methanol

Reforming to “synthesis

gas”

Core process steps

Multiple internal recycle streams to enhance efficiencies, reduce capital and simplify operations

Electricity

Gas

Water

Gasoline

Heat

Air/oxygen LPG

Founder & early equity

Johnson Mattheytechnology

license

ExxonMobiltechnology

license

Lump-sum, turn-key

EPC contract

Project funding

Project execution

Pre-FIDequity

Post-FIDequity

Non-recourseproject financing

Owner project & operations organizations

Renewables

Permits & SocialLicense

Outline of a typical project commercial construct

Page 20: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

Commissioning & Operations

Indicative timeline for a gas-derivative project

ConstructionEngineering, gas/off-take, & financing

Refine scope & execution strategy

201XOnce funded1 year duration

3 year duration

As early as 201X+4

Aggressive targets

BFE could achieve FID in 2018 starting today

Cost to develop project & reach FID circa US$60m

Page 21: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”
Page 22: Exploring domestic uses for BC’s Natural Gas · Traditional chemicals including methanol & ammonia Methanol-to-olefins to produce ethylene & propylene Methane is an “uncooperative”

Michael Macdonald: [email protected] (BFE)www.bluefuelenergy.com

[email protected] (non-BFE)+1 778 870 6619


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