Explosion-Proof Cranes...We provide the complete explosion proof crane package including: overhead...

Design ● Manufacture ● Install

Explosion-Proof Cranes

4-5 4-5

CONTENTS

www.jbarnsleycranes.com

Copyright J.Barnsley Cranes LTD, 2019. Reproduction, including extracts, only with written permission from the publisher. No liability assumed for errors.

IntroductionGeneral Bridge Crane SpecificationCranes for Hazardous & Aggressive EnvironmentsSample Data

Double Girder Configuration• Zone 1,2 and Safe Area-

Single Girder Configuration• Zone 1,2 and Safe Area-

Electric Goliath & Semi Goliath CranesJib Cranes

Free-Standing / Wall-Mounted• Wire Rope Hoist Technology

Hoist Cross Sectional Views• Zone 1- Zone 2- Safe Area-

Explosion Protection ExplainedCountry ApprovalsProject Information

Upstream• Mid-stream• Downstream•

Test RigTypical Documentation Levels

3468

2829

30

3437

3947556263

4-5 4-5

Facts about our products & services: An extensive range of overhead cranes and •hoists at every desired capacity up to 100Te Technically mature special-purpose cranes •and hoists providing customised solutions Professional support for all documentation •requirements CertificationinlinewithATEX,IECEx,CSA,•TR-CU(EAC-Ex),ULCranessuitableforSafeArea’s,Zones1,2,•21&22Installation&CommissioningTeam•

J.Barnsley Cranes Ltd is known internationally as a market leader in the design, manufacture and installation of explosion-proof overhead cranes that has been built up from decades of experience.

We provide the complete explosion proof crane package including: overhead cranes, goliath & semi-goliath cranes, jib cranes, trolley hoists and specialist materials handling equipment.

A number of our engineers have worked with J.Barnsley Cranes for many years resulting in the company being held in high esteem by some of the biggest onshore and offshore operators worldwide.

We take pride in the service we offer from initial design concepts through to the final installation and commissioning of our cranes and hoists. By working together with operators and engineering houses in the pre-FEED and FEED stages gives our clients reassurance that the mechanical handling concept initially drawn up can be seen through to completion and make the EPC stage of the project a smoother process.

J.Barnsley Cranes test rig allows static and dynamic testing at full load. The test rig accommodates different spans and as such allows full static and dynamic testing for our top running cranes up to safe working loads of 100Te. The client is given assurance that the crane is fully functional prior to leaving our works.

Our documentation team are extremely adaptable to the different requirements of engineering houses and operators around the world. The documents can be submitted in a number of languages depending on the location of the particular project.

www.jbarnsleycranes.com | 03

J Barnsley Cranes are designed predominantly for Zone 1 and Zone 2 hazardous areas including motors and electrical systems in ignition protection,‘flameproof’ enclosures Ex de IIB T4 & Ex ndeA IIB/C T3.

With spans up to 35m and capacities up to 100Te we work with engineering houses around the world on specially designed cranes for standard and off-standard applications.

Designed and manufactured in accordance with the following standards: BS EN 15011:2011 + A1:2014 | BS 2573 1983 Part 1 and 1980 Part 2 •

BS EN 13001-1: 2015 | BS EN 13001-2: 2014• Supply of Machinery (Safety) Regulations, 1992 (S.I. 1992/3073)•

General Crane Specification

Double GirderTop Running Bridge Cranes

Single GirderTop Running Bridge Cranes

Single GirderUnder-Slung Bridge Cranes

CRANE TYPES

04 | www.jbarnsleycranes.com

The crane structure is manufactured from material according to EN 10025 GRADE. S275 • JR. Designed to withstand all imposed loadings, with a maximum deflection of 1/750th of the span.

The crane is driven by a matching pair of braked motors. The drive is transmitted through a • direct, live axle, maintenance free, gear box via hardened and ground helical gears in a sealed oil bath. Operation is via a single reversing contactor type controller with an automatic slow to fast speed timing device. This provides smooth acceleration and a balanced tandem operation with no skidding or crabbing of the crane in any load permutation.

A 600mm wide access walkway with gate is provided along one girder. (Double girder cranes • only)

The proprietary series built hoist unit would be selected from our extensive range of units • which have a world wide reputation for reliability, modern design, safety and the very latest manufacturing techniques.

The rope drum is mounted in maintenance free bearings (Located within the hoist bearer frame). • The drum is accurately machine grooved to accommodate the hoisting rope in one layer. It is also designed to leave a minimum of 3 (three) turns on the drum when maximum lift height is reached. A rope guide is provided to prevent slack rope and to smoothly guide the rope onto the drum.

The bottom hook block is of the safety type, having fully guarded deep grooved sheaves, • running in sealed ball bearings. The hook is a forged steel single point “C” Type, mounted on a ball thrust race and fitted with a spring return safety catch.

The special non-rotating hoist rope is manufactured from high strength galvanised steel. The • standard construction is 6*36+SES with a minimum safety factor of 5:1. Over-hoist/over- lower limit switches are provided located within the hoist control panel.

The Hoist & Travel drive motors with integral brakes are totally enclosed, fan cooled and are of • squirrel cage induction type. They have class “F” insulation with class “B” temperature rise. The motors are tropicalized and climate proof with a minimum electrical protection of IP55.

The heavy duty, totally enclosed, fail safe disc brakes are automatically and instantaneously • applied when the power supply is interrupted. Brake linings are asbestos free.

Electrical control of the complete crane would be from floor level via a heavy duty, weather-• proof pendant control station. This is fully mobile across the crane span to allow operation of the crane at a safe distance from the load. Radio control is also available for safe and hazardous areas.

A watertight control panel would be mounted at one end of the crane bridge containing the • complete control systems. This comprises of a pair of electrically and mechanically linked contactors for each crane motion.

General Crane Specification


Solid Bronze Cross & Long Travel Wheels

Over the last 25 years J.Barnsley Cranes have manufactured and installed numerous hazardous area bridge cranes specially designed for use in the Offshore Sector.

Our cranes have been installed on Fixed Platforms, Semi-submersibles, FPSO’s, FLNG’s and TLP’s. The specifications of the cranes have to be of the highest standards to withstand the harsh conditions faced offshore.

Our cranes and hoists are available with ATEX / CSA / CU-TR / IECEX or NEC / UL certification depending on the region.

Below is a selection of photo’s showing some of the features that are included as a minimum.

Please visit our website or contact our sales team for further information.

Cranes for Hazardous & Aggressive Environments

Stainless Steel Cable Tray, ATEX Certified Visual & Audio Alarm

Hoist / Trolley Mounted In-Between Crane Girders Compact / Low Headroom Design

Anti-Corrosive Offshore Paint Systems

316 Grade Stainless Steel Electrical Enclosures

ATEX Certified Drag Chainswith Stainless Steel Trough

ATEX Certified Cross Travel Motor

ATEX Certified Round Cable Glands

Highly Specialised Flexible Galvanised Hoist Rope, Rope guide in Spheroidal graphite cast iron and spring to ensure tension on rope. Minimum 3 dead turns of rope on drum.

Please check our website or contact our sales team for further information.

[email protected]

Ouruser-friendlycraneconfigurationtoolallowstheengineertoinputsomebasiccraneparametersforsingleanddoublegirdercranes.Youwillbepresentedwithcranedimensions,weightdata,wheelloadingsandabasiclayoutdrawing.Aninvaluable,quickandeasytooltoassistwithprojectplanning

Viewnowatwww.jbarnsleycranes.com

Online Crane BuilderDouble Girder Cranes

Market Leaders in the Design, Manufacture & Installation of Explosion Proof Cranes Worldwide


EX Electric Overhead Bridge Cranes / Double Girder

SPECIFICATION

Capacities between 1Te and 100Te•

Spans upto 35m on standard types•

FEATURES

Full span maintenance walkway with •

access gate

Configuration

SAMPLE DATA \ Double Girder \ Zone 1Hazardous areas Zone 1–Category 2 G according to ATEX Directive 214/34/EU

MOTORS AND ELECTRICAL SYSTEMS IN IGNITION PROTECTION MODE “FLAMEPROOF” ENCLOSURES: Ex II 2G Ex de IIB T4

SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 5000 5000 5000 5000 5000 5000 5000 5000

Clearance ‘B’ 200 200 200 200 200 200 200 200

Left Hook Approach ‘C’ 745 745 920 920 920 1050 1050 1655

Right Hook Approach ‘D’ 1085 1085 1150 1150 1150 1050 1050 1655

Rail to Top of Crane (mm) ‘E’ 1572 1617 1708 1708 1708 2071 2071 2261

Rail to Operating Floor (mm) ‘F’ 14989 14790 15099 15099 15099 15184 15184 16139

Rail to Underside Crane (mm) ‘G’ 75 30 60 60 60 25 25 25

Headroom ‘H’ 1561 1407 1807 1807 1807 2255 2255 3400

Height of Lift (mm) ‘J’ 15000 15000 15000 15000 15000 15000 15000 15000

Overall End Carriage (mm) ‘K’ 3590 4750 4800 4800 4800 5910 5910 6300

Wheelbase ‘L’ 3150 4000 4000 4000 4000 4960 4960 5350

Hoist Reference SH 5025 10 EX 2/1

SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

SH 6050 12 EX 4/1

SH 6063 9 EX 4/1

AS 7080 8 EX 4/1

AS 7100 6 EX 4/1

AS 7080 8 EX 6/1

Crane Bridge Weight (Te) 2.51 3.38 4.35 4.35 4.35 7.21 7.21 7.43

Hoist Unit Weight (Te) 0.955 0.995 1.9 1.925 2.1 4.19 4.19 5.815

Max Static Wheel Load (KN) 44 85 120 144 147 191 230 207

Typical Hoisting Speeds (m/min) 5/0.8 2.5/0.4 3.8/0.6 3/0.5 2.2/0.4 2/0.32 1.6/0.25 0.2/1.3

SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 10000 10000 10000 10000 10000 10000 10000 10000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1561 1407 1807 1807 1807 1855 1855 3000



Wheelbase ‘L’ 3150 4000 4000 4000 4260 5150 5150 5350


SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

SH 6050 12 EX 4/1

SH 6063 9 EX 4/1

AS 7080 8 EX 4/1

AS 7100 6 EX 4/1

AS 7080 8 EX 6/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 15000 15000 15000 15000 15000 15000 15000 15000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1561 1007 1407 1407 1407 1855 1855 3000



Wheelbase ‘L’ 3150 4400 4000 4000 4400 5150 5150 5350


SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

SH 6050 12 EX 4/1

SH 6063 9 EX 4/1

AS 7080 8 EX 4/1

AS 7100 6 EX 4/1

AS 7080 8 EX 6/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 20000 20000 20000 20000 20000 20000 20000 20000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1161 1007 1407 1407 1407 1855 1855 3000



Wheelbase ‘L’ 3150 4400 4000 4000 4400 5150 5350 5350


SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

SH 6050 12 EX 4/1

SH 6063 9 EX 4/1

AS 7080 8 EX 4/1

AS 7100 6 EX 4/1

AS 7080 8 EX 6/1





SAMPLE DATA \ Double Girder \ Zone 1

Please notice that dimensions shown are typical and will be different for True Vertical Lift Wire Rope hoists. Full details available on request

SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 5000 5000 5000 5000 5000 5000 5000 5000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1561 1407 1807 1807 1807 2255 2255 3400



Wheelbase ‘L’ 3150 4000 4000 4000 4000 4960 4960 5350


SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

SH 6050 12 EX 4/1

SH 6063 9 EX 4/1

AS 7080 8 EX 4/1

AS 7100 6 EX 4/1

AS 7080 8 EX 6/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 10000 10000 10000 10000 10000 10000 10000 10000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1561 1407 1807 1807 1807 1855 1855 3000



Wheelbase ‘L’ 3150 4000 4000 4000 4260 5150 5150 5350


SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

SH 6050 12 EX 4/1

SH 6063 9 EX 4/1

AS 7080 8 EX 4/1

AS 7100 6 EX 4/1

AS 7080 8 EX 6/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 15000 15000 15000 15000 15000 15000 15000 15000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1561 1007 1407 1407 1407 1855 1855 3000



Wheelbase ‘L’ 3150 4400 4000 4000 4400 5150 5150 5350


SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

SH 6050 12 EX 4/1

SH 6063 9 EX 4/1

AS 7080 8 EX 4/1

AS 7100 6 EX 4/1

AS 7080 8 EX 6/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 20000 20000 20000 20000 20000 20000 20000 20000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1161 1007 1407 1407 1407 1855 1855 3000



Wheelbase ‘L’ 3150 4400 4000 4000 4400 5150 5350 5350


SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

SH 6050 12 EX 4/1

SH 6063 9 EX 4/1

AS 7080 8 EX 4/1

AS 7100 6 EX 4/1

AS 7080 8 EX 6/1







SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 25000 25000 25000 25000 25000 25000 25000 25000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1161 1007 1407 1407 1407 1855 1855 3000



Wheelbase ‘L’ 4000 4400 4000 4000 4560 5350 5350 5350


SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

SH 6050 12 EX 4/1

SH 6063 9 EX 4/1

AS 7080 8 EX 4/1

AS 7100 6 EX 4/1

AS 7080 8 EX 6/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 30000 30000 30000 30000 30000 30000 30000 30000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1161 1007 1407 1407 1407 1855 1855 3000



Wheelbase ‘L’ 4260 4400 4260 4260 4560 5350 5350 5350


SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

SH 6050 12 EX 4/1

SH 6063 9 EX 4/1

AS 7080 8 EX 4/1

AS 7100 6 EX 4/1

AS 7080 8 EX 6/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 5000 5000 5000 5000 5000 5000 5000 5000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1865 1544 1873 1807 1807 2250 2250 2270



Wheelbase ‘L’ 3150 4000 4000 4000 4000 4960 4960 4960

Hoist Reference SH 5025 20 EXN 2/1

SH 5025 20 EXN 4/1

SH 6040 20 EXN 4/1 L4

SH 6050 16 EXN 4/1

SH 6063 12 EXN 4/1

AS 7080 12 EXN 4/1

AS 7100 10 EXN 4/1

AS 7125 8EXN 4/1




Typical Hoisting Speeds (m/min) 10/1.6 5/0.8 5/0.8 4/0.6 3.1/0.5 3.2/0.5 2.5/0.4 2/1.3

SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 10000 10000 10000 10000 10000 10000 10000 10000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1865 1544 1873 1807 1807 1850 1850 1870



Wheelbase ‘L’ 3150 4000 4000 4000 4260 5150 5150 5150


SH 5025 20 EXN 4/1

SH 6040 20 EXN 4/1 L4

SH 6050 16 EXN 4/1

SH 6063 12 EXN 4/1

AS 7080 12 EXN 4/1

AS 7100 10 EXN 4/1

AS 7125 8EXN 4/1





SAMPLE DATA \ Double Girder \ Zone 2Hazardous areas Zone 2–Category 3 G according to ATEX Directive 214/34/EU

MOTORS AND ELECTRICAL SYSTEMS IN IGNITION PROTECTION MODE “FLAMEPROOF” ENCLOSURES: EEx ndeA IIB T3

SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 25000 25000 25000 25000 25000 25000 25000 25000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1161 1007 1407 1407 1407 1855 1855 3000



Wheelbase ‘L’ 4000 4400 4000 4000 4560 5350 5350 5350


SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

SH 6050 12 EX 4/1

SH 6063 9 EX 4/1

AS 7080 8 EX 4/1

AS 7100 6 EX 4/1

AS 7080 8 EX 6/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 30000 30000 30000 30000 30000 30000 30000 30000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1161 1007 1407 1407 1407 1855 1855 3000



Wheelbase ‘L’ 4260 4400 4260 4260 4560 5350 5350 5350


SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

SH 6050 12 EX 4/1

SH 6063 9 EX 4/1

AS 7080 8 EX 4/1

AS 7100 6 EX 4/1

AS 7080 8 EX 6/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 5000 5000 5000 5000 5000 5000 5000 5000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1865 1544 1873 1807 1807 2250 2250 2270



Wheelbase ‘L’ 3150 4000 4000 4000 4000 4960 4960 4960


SH 5025 20 EXN 4/1

SH 6040 20 EXN 4/1 L4

SH 6050 16 EXN 4/1

SH 6063 12 EXN 4/1

AS 7080 12 EXN 4/1

AS 7100 10 EXN 4/1

AS 7125 8EXN 4/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 10000 10000 10000 10000 10000 10000 10000 10000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1865 1544 1873 1807 1807 1850 1850 1870



Wheelbase ‘L’ 3150 4000 4000 4000 4260 5150 5150 5150


SH 5025 20 EXN 4/1

SH 6040 20 EXN 4/1 L4

SH 6050 16 EXN 4/1

SH 6063 12 EXN 4/1

AS 7080 12 EXN 4/1

AS 7100 10 EXN 4/1

AS 7125 8EXN 4/1







SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 15000 15000 15000 15000 15000 15000 15000 15000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1865 1144 1473 1407 1407 1850 1850 1870



Wheelbase ‘L’ 3150 4400 4000 4000 4400 5150 5150 5350


SH 5025 20 EXN 4/1

SH 6040 20 EXN 4/1 L4

SH 6050 16 EXN 4/1

SH 6063 12 EXN 4/1

AS 7080 12 EXN 4/1

AS 7100 10 EXN 4/1

AS 7125 8EXN 4/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 20000 20000 20000 20000 20000 20000 20000 20000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1465 1144 1473 1407 1407 1850 1850 1870



Wheelbase ‘L’ 3150 4400 4000 4000 4400 5150 5350 5350


SH 5025 20 EXN 4/1

SH 6040 20 EXN 4/1 L4

SH 6050 16 EXN 4/1

SH 6063 12 EXN 4/1

AS 7080 12 EXN 4/1

AS 7100 10 EXN 4/1

AS 7125 8EXN 4/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 25000 25000 25000 25000 25000 25000 25000 25000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1465 1144 1473 1407 1407 1850 1850 1870



Wheelbase ‘L’ 4000 4400 4000 4000 4560 5350 5350 5350


SH 5025 20 EXN 4/1

SH 6040 20 EXN 4/1 L4

SH 6050 16 EXN 4/1

SH 6063 12 EXN 4/1

AS 7080 12 EXN 4/1

AS 7100 10 EXN 4/1

AS 7125 8EXN 4/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 30000 30000 30000 30000 30000 30000 30000 30000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1465 1144 1473 1407 1407 1850 1850 1870



Wheelbase ‘L’ 4260 4400 4260 4260 4560 5350 5350 5350


SH 5025 20 EXN 4/1

SH 6040 20 EXN 4/1 L4

SH 6050 16 EXN 4/1

SH 6063 12 EXN 4/1

AS 7080 12 EXN 4/1

AS 7100 10 EXN 4/1

AS 7125 8EXN 4/1







SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 15000 15000 15000 15000 15000 15000 15000 15000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1865 1144 1473 1407 1407 1850 1850 1870



Wheelbase ‘L’ 3150 4400 4000 4000 4400 5150 5150 5350


SH 5025 20 EXN 4/1

SH 6040 20 EXN 4/1 L4

SH 6050 16 EXN 4/1

SH 6063 12 EXN 4/1

AS 7080 12 EXN 4/1

AS 7100 10 EXN 4/1

AS 7125 8EXN 4/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 20000 20000 20000 20000 20000 20000 20000 20000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1465 1144 1473 1407 1407 1850 1850 1870



Wheelbase ‘L’ 3150 4400 4000 4000 4400 5150 5350 5350


SH 5025 20 EXN 4/1

SH 6040 20 EXN 4/1 L4

SH 6050 16 EXN 4/1

SH 6063 12 EXN 4/1

AS 7080 12 EXN 4/1

AS 7100 10 EXN 4/1

AS 7125 8EXN 4/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 25000 25000 25000 25000 25000 25000 25000 25000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1465 1144 1473 1407 1407 1850 1850 1870



Wheelbase ‘L’ 4000 4400 4000 4000 4560 5350 5350 5350


SH 5025 20 EXN 4/1

SH 6040 20 EXN 4/1 L4

SH 6050 16 EXN 4/1

SH 6063 12 EXN 4/1

AS 7080 12 EXN 4/1

AS 7100 10 EXN 4/1

AS 7125 8EXN 4/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 30000 30000 30000 30000 30000 30000 30000 30000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1465 1144 1473 1407 1407 1850 1850 1870



Wheelbase ‘L’ 4260 4400 4260 4260 4560 5350 5350 5350


SH 5025 20 EXN 4/1

SH 6040 20 EXN 4/1 L4

SH 6050 16 EXN 4/1

SH 6063 12 EXN 4/1

AS 7080 12 EXN 4/1

AS 7100 10 EXN 4/1

AS 7125 8EXN 4/1





SAMPLE DATA \ Double Girder \ Safe AreaSafe Area: Designed and manufactured in accordance with the following standards

BS EN 15011:2011 + A1:2014./BS 2573 1983, Part 1 and 1980 Part 2, BS EN 13001-1: 2015 BS EN 13001-2: 2014 Supply of Machinery (Safety) Regulations, 1992 (S.I. 1992/3073)

SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 5000 5000 5000 5000 5000 5000 5000 5000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1345 995 1390 1390 1390 1704 1704 1704



Wheelbase ‘L’ 3150 4000 4000 4000 4000 4960 4960 4960

Hoist Reference SH 5025 20 2/1

SH 5025 20 4/1

SH 6050 16 4/1

SH 6050 16 4/1

SH 6063 12 4/1

AS 7080 16 4/1

AS 7100 12 4/1

AS 7125 10 4/1




Typical Hoisting Speeds (m/min) 10/1.6 5/0.8 4/0.6 4/0.6 3.1/0.5 4/0.63 3.2/0.5 2.5/0.4

SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 10000 10000 10000 10000 10000 10000 10000 10000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1345 995 1390 1390 1390 1704 1704 1704



Wheelbase ‘L’ 3150 4000 4000 4000 4260 5150 5150 5150


SH 5025 20 4/1

SH 6050 16 4/1

SH 6050 16 4/1

SH 6063 12 4/1

AS 7080 16 4/1

AS 7100 12 4/1

AS 7125 10 4/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 15000 15000 15000 15000 15000 15000 15000 15000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1345 995 1390 1390 1390 1704 1704 1704



Wheelbase ‘L’ 3150 4400 4000 4000 4400 5150 5150 5150


SH 5025 20 4/1

SH 6050 16 4/1

SH 6050 16 4/1

SH 6063 12 4/1

AS 7080 16 4/1

AS 7100 12 4/1

AS 7125 10 4/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 20000 20000 20000 20000 20000 20000 20000 20000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1345 995 1390 1390 1390 1704 1704 1704



Wheelbase ‘L’ 3150 4400 4000 4000 4400 5150 5350 5350


SH 5025 20 4/1

SH 6050 16 4/1

SH 6050 16 4/1

SH 6063 12 4/1

AS 7080 16 4/1

AS 7100 12 4/1

AS 7125 10 4/1





SAMPLE DATA \ Double Girder \ Safe Area


SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 5000 5000 5000 5000 5000 5000 5000 5000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1345 995 1390 1390 1390 1704 1704 1704



Wheelbase ‘L’ 3150 4000 4000 4000 4000 4960 4960 4960


SH 5025 20 4/1

SH 6050 16 4/1

SH 6050 16 4/1

SH 6063 12 4/1

AS 7080 16 4/1

AS 7100 12 4/1

AS 7125 10 4/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 10000 10000 10000 10000 10000 10000 10000 10000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1345 995 1390 1390 1390 1704 1704 1704



Wheelbase ‘L’ 3150 4000 4000 4000 4260 5150 5150 5150


SH 5025 20 4/1

SH 6050 16 4/1

SH 6050 16 4/1

SH 6063 12 4/1

AS 7080 16 4/1

AS 7100 12 4/1

AS 7125 10 4/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 15000 15000 15000 15000 15000 15000 15000 15000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1345 995 1390 1390 1390 1704 1704 1704



Wheelbase ‘L’ 3150 4400 4000 4000 4400 5150 5150 5150


SH 5025 20 4/1

SH 6050 16 4/1

SH 6050 16 4/1

SH 6063 12 4/1

AS 7080 16 4/1

AS 7100 12 4/1

AS 7125 10 4/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 20000 20000 20000 20000 20000 20000 20000 20000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1345 995 1390 1390 1390 1704 1704 1704



Wheelbase ‘L’ 3150 4400 4000 4000 4400 5150 5350 5350


SH 5025 20 4/1

SH 6050 16 4/1

SH 6050 16 4/1

SH 6063 12 4/1

AS 7080 16 4/1

AS 7100 12 4/1

AS 7125 10 4/1





SAMPLE DATA \ Double Girder \ Safe Area


SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 25000 25000 25000 25000 25000 25000 25000 25000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1345 995 1390 1390 1390 1704 1704 1704



Wheelbase ‘L’ 4000 4400 4000 4000 4560 5350 5350 5350


SH 5025 20 4/1

SH 6050 16 4/1

SH 6050 16 4/1

SH 6063 12 4/1

AS 7080 16 4/1

AS 7100 12 4/1

AS 7125 10 4/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 30000 30000 30000 30000 30000 30000 30000 30000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1345 995 1390 1390 1390 1704 1704 1704



Wheelbase ‘L’ 4260 4400 4260 4260 4560 5350 5350 5350


SH 5025 20 4/1

SH 6050 16 4/1

SH 6050 16 4/1

SH 6063 12 4/1

AS 7080 16 4/1

AS 7100 12 4/1

AS 7125 10 4/1





Online Crane BuilderSingle Girder Cranes

Market Leaders in the Design, Manufacture & Installation of Explosion Proof Cranes Worldwide

Ouruser-friendlycraneconfigurationtoolallowstheengineertoinputsomebasiccraneparametersforsingleanddoublegirdercranes.Youwillbepresentedwithcranedimensions,weightdata,wheelloadingsandabasiclayoutdrawing.Aninvaluable,quickandeasytooltoassistwithprojectplanning

Viewnowatwww.jbarnsleycranes.com

SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 25000 25000 25000 25000 25000 25000 25000 25000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1345 995 1390 1390 1390 1704 1704 1704



Wheelbase ‘L’ 4000 4400 4000 4000 4560 5350 5350 5350


SH 5025 20 4/1

SH 6050 16 4/1

SH 6050 16 4/1

SH 6063 12 4/1

AS 7080 16 4/1

AS 7100 12 4/1

AS 7125 10 4/1





SWL (Te) 5 10 16 20 25 32 40 50Span (mm) ‘A’ 30000 30000 30000 30000 30000 30000 30000 30000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 1345 995 1390 1390 1390 1704 1704 1704



Wheelbase ‘L’ 4260 4400 4260 4260 4560 5350 5350 5350


SH 5025 20 4/1

SH 6050 16 4/1

SH 6050 16 4/1

SH 6063 12 4/1

AS 7080 16 4/1

AS 7100 12 4/1

AS 7125 10 4/1





Electric Overhead Bridge Cranes / Single Girder Top-Running

Configurations

SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 5000 5000 5000 5000 5000 5000 5000 5000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 765



Wheelbase ‘L’ 1600 1600 1600 1600 1600 1600 1600 1600


SH 3005 18 EX 4/1

SH 3008 11 EX 4/1

SH 4012 20 EX 4/1

SH 4016 16 EX 4/1

SH 5020 12 EX 4/1

SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

L3




Typical Hoisting Speeds (m/min) 9/1.5 4.5/0.7 2.8/0.5 5/0.8 4/0.6 3.1/0.5 2.5/0.4 3.8/0.6

SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 10000 10000 10000 10000 10000 10000 10000 10000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 765



Wheelbase ‘L’ 2000 2000 2000 2000 2000 2000 2000 2000


SH 3005 18 EX 4/1

SH 3008 11 EX 4/1

SH 4012 20 EX 4/1

SH 4016 16 EX 4/1

SH 5020 12 EX 4/1

SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

L3




Typical Hoisting Speeds (m/min) 9/1.5 4.5/0.7 2.8/0.5 5/0.8 4/0.6 3.1/0.5 2.5/0.4 3.8/0.620 | www.jbarnsleycranes.com

SAMPLE DATA \ Single Girder Top-Running \ Zone 1 \ Config CHazardous areas Zone 1–Category 2 G according to ATEX Directive 214/34/EU

MOTORS AND ELECTRICAL SYSTEMS IN IGNITION PROTECTION MODE “FLAMEPROOF” ENCLOSURES: Ex II 2G Ex de IIB T4

SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 5000 5000 5000 5000 5000 5000 5000 5000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 765



Wheelbase ‘L’ 1600 1600 1600 1600 1600 1600 1600 1600


SH 3005 18 EX 4/1

SH 3008 11 EX 4/1

SH 4012 20 EX 4/1

SH 4016 16 EX 4/1

SH 5020 12 EX 4/1

SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

L3





SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 10000 10000 10000 10000 10000 10000 10000 10000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 765



Wheelbase ‘L’ 2000 2000 2000 2000 2000 2000 2000 2000


SH 3005 18 EX 4/1

SH 3008 11 EX 4/1

SH 4012 20 EX 4/1

SH 4016 16 EX 4/1

SH 5020 12 EX 4/1

SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

L3





SAMPLE DATA \ Single Girder Top-Running \ Zone 1 \ Config C


SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 15000 15000 15000 15000 15000 15000 15000 15000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 765



Wheelbase ‘L’ 2500 2500 2500 2500 2500 2500 2500 2500


SH 3005 18 EX 4/1

SH 3008 11 EX 4/1

SH 4012 20 EX 4/1

SH 4016 16 EX 4/1

SH 5020 12 EX 4/1

SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

L3





SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 18000 18000 18000 18000 18000 18000 18000 18000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 765



Wheelbase ‘L’ 3150 3150 3150 3150 3150 3150 3150 3150


SH 3005 18 EX 4/1

SH 3008 11 EX 4/1

SH 4012 20 EX 4/1

SH 4016 16 EX 4/1

SH 5020 12 EX 4/1

SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

L3





SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 5000 5000 5000 5000 5000 5000 5000 5000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 730



Wheelbase ‘L’ 1600 1600 1600 1600 1600 1600 1600 1600


SH 3005 25 EXN 4/1

SH 3008 20 EXN 4/1

SH 4012 20 EXN 4/1

SH 4016 16 EXN 4/1

SH 5020 25 EXN 4/1

SH 5025 20 EXN 4/1

SH 6040 12 EXN 4/1




Typical Hoisting Speeds (m/min) 12.5/2 6.3/1 5/0.8 5/0.8 4/0.6 6.3/1 5/0.8 3.1/0.5

SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 10000 10000 10000 10000 10000 10000 10000 10000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 730



Wheelbase ‘L’ 2000 2000 2000 2000 2000 2000 2000 2000


SH 3005 25 EXN 4/1

SH 3008 20 EXN 4/1

SH 4012 20 EXN 4/1

SH 4016 16 EXN 4/1

SH 5020 25 EXN 4/1

SH 5025 20 EXN 4/1

SH 6040 12 EXN 4/1





SAMPLE DATA \ Single Girder Top-Running \ Zone 2 \ Config CHazardous areas Zone 2–Category 3 G according to ATEX Directive 214/34/EU

MOTORS AND ELECTRICAL SYSTEMS IN IGNITION PROTECTION MODE “FLAMEPROOF” ENCLOSURES: EEx ndeA IIB T3

SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 15000 15000 15000 15000 15000 15000 15000 15000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 765



Wheelbase ‘L’ 2500 2500 2500 2500 2500 2500 2500 2500


SH 3005 18 EX 4/1

SH 3008 11 EX 4/1

SH 4012 20 EX 4/1

SH 4016 16 EX 4/1

SH 5020 12 EX 4/1

SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

L3





SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 18000 18000 18000 18000 18000 18000 18000 18000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 765



Wheelbase ‘L’ 3150 3150 3150 3150 3150 3150 3150 3150


SH 3005 18 EX 4/1

SH 3008 11 EX 4/1

SH 4012 20 EX 4/1

SH 4016 16 EX 4/1

SH 5020 12 EX 4/1

SH 5025 10 EX 4/1

SH 6040 15 EX 4/1

L3





SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 5000 5000 5000 5000 5000 5000 5000 5000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 730



Wheelbase ‘L’ 1600 1600 1600 1600 1600 1600 1600 1600


SH 3005 25 EXN 4/1

SH 3008 20 EXN 4/1

SH 4012 20 EXN 4/1

SH 4016 16 EXN 4/1

SH 5020 25 EXN 4/1

SH 5025 20 EXN 4/1

SH 6040 12 EXN 4/1





SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 10000 10000 10000 10000 10000 10000 10000 10000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 730



Wheelbase ‘L’ 2000 2000 2000 2000 2000 2000 2000 2000


SH 3005 25 EXN 4/1

SH 3008 20 EXN 4/1

SH 4012 20 EXN 4/1

SH 4016 16 EXN 4/1

SH 5020 25 EXN 4/1

SH 5025 20 EXN 4/1

SH 6040 12 EXN 4/1





SAMPLE DATA \ Single Girder Top-Running \ Zone 2 \ Config C


SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 15000 15000 15000 15000 15000 15000 15000 15000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 730



Wheelbase ‘L’ 2500 2500 2500 2500 2500 2500 2500 2500


SH 3005 25 EXN 4/1

SH 3008 20 EXN 4/1

SH 4012 20 EXN 4/1

SH 4016 16 EXN 4/1

SH 5020 25 EXN 4/1

SH 5025 20 EXN 4/1

SH 6040 12 EXN 4/1





SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 18000 18000 18000 18000 18000 18000 18000 18000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 730



Wheelbase ‘L’ 3150 3150 3150 3150 3150 3150 3150 3150


SH 3005 25 EXN 4/1

SH 3008 20 EXN 4/1

SH 4012 20 EXN 4/1

SH 4016 16 EXN 4/1

SH 5020 25 EXN 4/1

SH 5025 20 EXN 4/1

SH 6040 12 EXN 4/1





SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 5000 5000 5000 5000 5000 5000 5000 5000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 890



Wheelbase ‘L’ 2000 2000 2000 2000 2000 2000 2000 2000


SH 3005 25 4/1

SH 3008 20 4/1

SH 4012 20 4/1

SH 4016 16 4/1

SH 5020 25 4/1

SH 5025 20 4/1

SH 6040 12 4/1




Typical Hoisting Speeds (m/min) 12/2.5 6.3/1 5/0.8 5/0.8 4/0.6 6.3/1 5/0.8 3.1/0.5

SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 10000 10000 10000 10000 10000 10000 10000 10000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 890



Wheelbase ‘L’ 2000 2000 2000 2000 2000 2000 2000 2000


SH 3005 25 4/1

SH 3008 20 4/1

SH 4012 20 4/1

SH 4016 16 4/1

SH 5020 25 4/1

SH 5025 20 4/1

SH 6040 12 4/1





SAMPLE DATA \ Single Girder Top-Running \ Safe Area \ Config CSafe Area: Designed and manufactured in accordance with the following standards

BS EN 15011:2011 + A1:2014./BS 2573 1983, Part 1 and 1980 Part 2, BS EN 13001-1: 2015 BS EN 13001-2: 2014. Supply of Machinery (Safety) Regulations, 1992 (S.I. 1992/3073)

SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 15000 15000 15000 15000 15000 15000 15000 15000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 730



Wheelbase ‘L’ 2500 2500 2500 2500 2500 2500 2500 2500


SH 3005 25 EXN 4/1

SH 3008 20 EXN 4/1

SH 4012 20 EXN 4/1

SH 4016 16 EXN 4/1

SH 5020 25 EXN 4/1

SH 5025 20 EXN 4/1

SH 6040 12 EXN 4/1





SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 18000 18000 18000 18000 18000 18000 18000 18000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 730



Wheelbase ‘L’ 3150 3150 3150 3150 3150 3150 3150 3150


SH 3005 25 EXN 4/1

SH 3008 20 EXN 4/1

SH 4012 20 EXN 4/1

SH 4016 16 EXN 4/1

SH 5020 25 EXN 4/1

SH 5025 20 EXN 4/1

SH 6040 12 EXN 4/1





SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 5000 5000 5000 5000 5000 5000 5000 5000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 890



Wheelbase ‘L’ 2000 2000 2000 2000 2000 2000 2000 2000


SH 3005 25 4/1

SH 3008 20 4/1

SH 4012 20 4/1

SH 4016 16 4/1

SH 5020 25 4/1

SH 5025 20 4/1

SH 6040 12 4/1





SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 10000 10000 10000 10000 10000 10000 10000 10000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 890



Wheelbase ‘L’ 2000 2000 2000 2000 2000 2000 2000 2000


SH 3005 25 4/1

SH 3008 20 4/1

SH 4012 20 4/1

SH 4016 16 4/1

SH 5020 25 4/1

SH 5025 20 4/1

SH 6040 12 4/1






SAMPLE DATA \ Single Girder Top-Running \ Safe Area \ Config C


SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 15000 15000 15000 15000 15000 15000 15000 15000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 890



Wheelbase ‘L’ 2000 2000 2000 2000 2000 2000 2000 2000


SH 3005 25 4/1

SH 3008 20 4/1

SH 4012 20 4/1

SH 4016 16 4/1

SH 5020 25 4/1

SH 5025 20 4/1

SH 6040 12 4/1





SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 18000 18000 18000 18000 18000 18000 18000 18000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 890



Wheelbase ‘L’ 2000 2000 2000 2000 2000 2000 2000 2000


SH 3005 25 4/1

SH 3008 20 4/1

SH 4012 20 4/1

SH 4016 16 4/1

SH 5020 25 4/1

SH 5025 20 4/1

SH 6040 12 4/1





Electric Overhead Bridge Cranes \ Single Girder Suspension

Single girder suspension cranes, also known as underslung cranes, need little space to operate; running on the lower flange of the crane runway, which is fixed directly to the ceiling. This achieves the best utilisation of space possible.

Lifting capacity’s up to 10Te on the standard range (Note: higher capacities are available in single and double girder configuration)

Suspension cranes in neighbouring building sections can be connected with the aid of the crane interlock allowing the hoist to travel onto the neighbouring crane.

Depending on the space available around the crane runway the cranes can be designed with either a notched beam Configuration A – giving better headroom or a standard configuration B if there isn’t the space available in between the runway beams.

Configurations

SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 15000 15000 15000 15000 15000 15000 15000 15000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 890



Wheelbase ‘L’ 2000 2000 2000 2000 2000 2000 2000 2000


SH 3005 25 4/1

SH 3008 20 4/1

SH 4012 20 4/1

SH 4016 16 4/1

SH 5020 25 4/1

SH 5025 20 4/1

SH 6040 12 4/1





SWL (Te) 1 2 3.2 5 6.3 8 10 16Span (mm) ‘A’ 18000 18000 18000 18000 18000 18000 18000 18000

Clearance ‘B’ 200 200 200 200 200 200 200 200






Headroom ‘H’ 790 610 610 595 595 585 585 890



Wheelbase ‘L’ 2000 2000 2000 2000 2000 2000 2000 2000


SH 3005 25 4/1

SH 3008 20 4/1

SH 4012 20 4/1

SH 4016 16 4/1

SH 5020 25 4/1

SH 5025 20 4/1

SH 6040 12 4/1





Electric Goliath & Semi-Goliath Cranes

J.Barnsley Cranes have been manufacturing Goliath & Semi-Goliath cranes for the oil and gas, power generation, water treatment, pharmaceutical and chemical industries for over 25 years.

Goliath & Semi-Goliath cranes designed specially for Zone 1 or Zone 2 hazardous areas worldwide including motors and electrical systems in ignition protection mode, “ flameproof “enclosures: Ex de IIB/IIC T4 & Ex ndeA IIB/C T3.

Also known as “portal” cranes they can be supplied with spans in excess of 20 metres and with single or double cantilevers at each end of the crane. We can offer both single girder or twin girder goliaths and where there is one side of supporting steelwork we can offer them as semi goliath cranes. Goliath cranes can be used inside where the existing structure is not adequate for additional loading or free standing steel work is not possible.


Jib Cranes | Free-Standing & Wall Mounted

J.Barnsley jib cranes are explosion protected for use in Zone 1 or Zone 2 hazardous areas worldwide. Standard features include motors and electrical systems in ignition protection mode, “flameproof” enclosures: Ex de IIB/IIC T4 & Ex ndeA IIB/C T3, hooks and “ferrous to ferrous” items in non-sparking materials. Operation can be by push travel, hand geared, pneumatic and electric (pushbutton or radio control)

Our Jib cranes help to increase effectivness of labour, e.g. in preventing waiting time for EOT cranes, which coupled with their competitive price pays for the initial cost very quickly

Jib cranes can be handled easily by one man and have been thoroughly proven in factories, steel mills, nuclear and power stations. Also in use in the offshore oil and gas industry, aboard ships, refineries and petrochemical plants.

Available in Free-Standing or Wall Mounted Configuration

STANDARD TYPES CAPACITY (Te) RADIUS TO (m)Wall Mounted (Over braced) 0.08 - 12 6

Wall Mounted (Under braced) 0.15 - 10 12Floor Mounted (Over braced) 0.08 - 2 6

Floor Mounted (Under braced) 0.15 - 10 12Floor Mounted (Without brace) 0.15 - 10 20


Wire Rope Hoist Technology

The SH Ex and AS 7 Ex explosion-protected wire rope hoists meet the European product directive 2014/34/EU (ATEX 95) and the international IECEx regulations. They are constructed for use in Zone 1 or Zone 21, however they can also be used in Zone 2 or Zone 22.

These adaptable wire rope hoists are of systematically modular construction and designed for a load capacity range of 1,000 kg to 160,000 kg. For the load capacity range of 1,000 kg to 25,000 kg the versatile SH Ex series is available in five frame sizes with 15 load capacity brackets. The upper load capacity range up to100,000kg is covered by the AS7ExandAS7Ex ZW series.

The attractive design of these wire rope hoists conceals a compact, robust construction, which is largely low-maintenance. They are extremely reliable and have a longer-than-average service life. Common to all of them is the particularly smooth precise starting and braking characteristic.

FEATURESCondition monitoring apparatus • in explosion-protected design ensures safe operationElectronic motor and brake • management gives a long service lifeThe most comprehensive range • of explosion-protected wire rope hoists for capacity’s ranging from 500 Kg to 160,000KgEquipped as standard with • two hoisting and two travelling speedsHigh Standard Classification in • accordance with ISOStandard high quality safety • components

Area Category Protection Against Ex Protection ClassZone 1 Ex II 2 G Gas Ex de eb IIB T4 Gb or Ex de eb IIC T4 Gb

Zone 2 Ex II 3 G Gas Ex de eb nA IIB T3(4) Gc or Ex de eb nA IIC T3(4) Gc

Zone 21 Ex II 2 D Dust Ex tb IIIC T 120°C DbZone 22 Ex II 3 D Dust Ex tc IIIC T 120°C Dc


Hoist Cross Sectional View \ Zone 1

Control (Ex d)1.

Seperate connection Box (Ex e)2.

Spur Gear in oil bath3.

Central Drive4.

Rope Drum5.

Rope Guide in spherodial graphite iron 6.

cast GJS-400

Rope Tensioner7.

Rope Clamps8.

Gear limit switch (Exd)9.

Hoist Motor (Ex d)10.

Conical Brake11.

Fan12.

Overload cut-off device13.



Hoist Cross Sectional View \ Zone 2

Control (Ex d)1.

Seperate connection Box (Ex e)2.

Gear limit switch (Exd)3.

Terminal box (Ex nA)4.

Spur gear in oil bath5.

Central drive6.

Rope drum7.

Rope guide in spherodial graphite iron 8.

cast GJS-400

Rope tensioner9.

Rope clamps10.

Rope drum bearing11.

Hoist motor (Ex nA)12.

Single disk spring pressure brake13.

Fan14.



Hoist Cross Sectional View \ Safe Area

Control1.

Gear limit switch2.

Spur gear in oil bath3.

Central drive4.

Rope drum5.

Rope guide in spherodial graphite iron 6.

cast GJS-400

Rope tensioner7.

Rope clamps8.

Rope drum bearing9.

Hoist motor10.

Spring pressure brake11.

Fan12.


Hazardous locations are defined as premises, buildings or parts thereof where fire or explosion hazards may exist due to the presence of flammable gases or vapors, flammable liquids, combustible dusts, or easily ignitable fibres.

Although, flammable gases, vapors and combustible dusts exist almost everywhere, fortunately, they are present only in miniscule quantities. Simply because flammable gasses or vapors, or combustible dusts are present, there is not necessarily a hazardous location. The quantities or concentrations must be sufficient to present a potential explosion hazard.

The electrical codes that deal with these types of hazardous locations areas do not deal with materials such as high explosives, such as dynamite, munitions, or fireworks. Other rules and regulations deal with areas involving these materials. Indirect Cable entry, a very high safety level. This is defined as being increased safety Œe¹ and flameproof enclosure Œd¹. Connection of Ex e connection box to Ex d is by Post Type Bushings.

Basics of Explosion Protection

Understanding “Global” Hazardous Location Requirements

Explosion Protection Explained

The evolution of hazardous location electrical codes and standards throughout the world has taken two distinct paths. In North America, a “Class, Division” System has been used for decades as the basis for area classification of hazardous (classified) locations. Because the hazards and methods of protecting electrical equipment against these hazards differ for different materials, hazardous locations are divided into three Classes, and two Divisions.

The Classes are based on the type of hazard and the explosive characteristics of the material with the Divisions being based on the occurrence or risk of fire or explosion that the material presents. While the United States and Canada have some differences in acceptable wiring methods and product standards, their systems are very similar. In other parts of the world, areas containing potentially explosive atmospheres are dealt with using a “Zone System”.

Zones are based predominantly on the International Electrotechnical Commission (IEC) and European Committee for Electrotechnical Standardization (CENELEC) standards. Whereas North America deals with multiple types of hazardous atmospheres, the North American Zone System presently addresses only flammable gases and vapors which is the equivalent to North America’s Class I locations. The most significant difference in the Zone system is that the level of hazard probability is divided into three Zones as oppose to two Divisions.

While specific requirements differ, the Unites States and Canada have incorporated the Zone System for Class I, hazardous locations into their recent electrical code updates. Both systems provide effective solutions for electrical equipment used in hazardous locations and both have excellent safety records.



Explosion protected according to CENELEC standards EN 50…

Methods of protection > d, e, p, i, o, q, m, n

Apparatus Group I Mining - Underground (methane) II Surface Industries A (propane) B (ethylene) C (hydrogen)

Temperature ClassT1 450° C | T2 300° C | T3 200° C T4 135° C | T5 100° C | T6 85° C

Equipment group I (mining) Category M1 and M2Equipment group II (on surface)

GAS (G)Category 1G, Zone 0 | Areas where explosive gas atmosphere is continuously present or present for long periods of time

Category 2G, Zone 1 | Areas where explosive gas atmosphere is likely to occur in normal operation or can be expected to be present frequently

Category 3G, Zone 2 | Area where explosive gas atmosphere is not likely to occur and if it does, it will only exist for a short period of time

DUST (D)Category 1D, Zone 20 | Area where combustible dust is continuously or frequently present

Category 2D, Zone 21 | Area where combustible dust clouds are likely to occur during normal operation

Category 3D, Zone 22 | Area where combustible dust clouds may occur infrequently during normal operation

Approved mark for apparatus certified by EU test authority

EX II 2G EEx de IIC T6Typical European ATEX/CENELEC Marking


AEx designates built to a US ANSI standardMethods of protection > d, e, p, i, o, q, m, nApparatus Group I Mining - Underground (methane) II Surface Industries A (propane) B (ethylene) C (hydrogen)Temperature classT1 450° C | T2 300° C | T3 200° CT4 135° C | T5 100° C | T6 85° C

Class I (Gases and Vapors)

Class 1 Zone 1 AEx de IIC T6

Zone 0 | Areas where explosive gas atmosphere is continuously present or present for long periods of time

Zone 1 | Areas where explosive gas atmospher is likely to occur in normal operation or can be expected to be present frequently

Zone 2 | Area where explosive gas atmosphere is not likely to occur and if it does, it will onlyexist for a short period of time

Typical North American Marking to NEC 500 Class I, Divisions 1 or 2, Groups A, B, C & D, T4 (T-Code) Class II, Divisions 1 or 2, Groups E, F & G, T4 (T-Code)

Typical North American Marking to NEC 505


With the ATEX product directive 94/9/EC (ATEX 95) and the ATEX user directive 1999/92/EC (ATEX 137) the European Community has established the basis for uniform European explosion protection. This safety concept is applicable both for manufacturing electrical and non-electrical apparatus and for operating this apparatus in the respective industrial plants.

The legislators of the individual member countries implement these directives in equivalent statutory regulations. In Germany for example these are the Explosion Protection Ordinance ExVO (implementation of directive 94/9/EC), the Industrial Safety Ordinance (implementation of directive 1999/92/EC) and the Technical ATEX directive 94/9/EC defines the properties required by apparatus for safe use in explosive areas. This includes classification into equipment groups and categories, the respective conformity assessment procedures to be followed, manufacturers’ responsibility including CE conformity marking, basic safety requirements for the development and manufacture of explosion-protected equipment and recognised quality management measures to be implemented during production.

Country Approvals

IECExThe international IECEx scheme aims to assess conformity and certify

apparatus, systems and services for use in explosive areas. The IECEx system, introduced in 1996, supports the standardisation of norms and the issuing of certificates of conformity (CoC) unrelated to specific countries or regions, in order to thus simplify the free global movement of goods. There is already extensive agreement as to classes and requirements between the European ATEX directives and the IECEx regulations. This means that ATEX could one day be superseded.

IECEx is of great importance outside Europe. A total of 26 countries have acceded to IECEx and there are 34 recognised IECEx certification

In countries which recognise IECEx, apparatus with the corresponding certification can be commissioned without further testing. You will find further information on the IECEx system and its provisions including regulations, handbooks and procedures at: www.iecex.com

ATEX


The CSA Group (formerly the Canadian Standards Association or CSA), is a not-for-profit standards organization which develops standards in 57 areas. CSA publishes standards in print and electronic form and provides training and advisory services. CSA is composed of representatives from industry, government, and consumer groups.

CSA began as the Canadian Engineering Standards Association (CESA) in 1919, federally chartered to create standards.[1] During World War I, lack of interoperability between technical resources led to frustration, injury, and death. Britain requested that Canada form a standards committee.

CSA is accredited by the Standards Council of Canada, a crown corporation which promotes efficient and effective standardisation in Canada. This accreditation verifies that CSA is competent to carry out standards development and certification functions, and is based on internationally recognised criteria and procedures.

The CSA registered mark shows that a product has been independently tested and certified to meet recognized standards for safety or performance.

Historically, GOST-R system originated from GOST system developed in the Soviet Union and later adopted by the CIS. Thus, the GOST standards are used across all CIS countries, including Russia while GOST-R standards are valid only within the territory of the Russian Federation.

This system is aimed at providing the Customer with safety and high quality of products and services. This right of the Customer for safety and quality is guaranteed by obligatory certification of not only native but as well foreign produce.

Products that enter the territory of the Russian Federation that are subject to obligatory certification according to the legislation of the Russian Federation must meet the requirements of Russian certification system.

C.S.A.

GOST-R

Country Approvals

UpstreamPROJECTS

BP Skarv F.P.S.O.Lundin Edvard GriegConoco Phillips Ekofisk Platforms

DESCRIPTION: F.P.S.O.LOCATION: Norwegian SectorOPERATOR: BPCONTRACTOR: Aker SolutionsFABRICATION YARD: Samsung, Korea

J.Barnsley Cranes received the contract to supply a 25Te Semi-Goliath crane to Aker Solutions for use on the BP Skarv Floating Production Storage and Offloading (FPSO) vessel which is the biggest ever built for deployment on the Norwegian continental shelf. The FPSO serves the Skarv and Idun Fields, located just below the Arctic circle in the Norwegian sea.The Skarv FPSO operates in the deepwater region of the Norwegian sea and is designed to remain on station regardless of the weather. This ensures continuous production and reliable supply to customers.

Aker Solutions designed the top sides for the F.P.S.O. also performing the planning and execution of procurement on behalf of BP. Samsung Heavy Industries in Korea built the vessel Hull and carried out the installation of the topsides package. The semi-goliath crane was installed in a Classified Zone 1 Hazardous Area and designed in accordance with Norsok R-CR-002.

PROJECT: BP Skarv F.P.S.O.

SPECIFICATIONSS.W.L: 25Te• Span: 10.83m• Overall Height : 9.246m• Lifting height: 17m• Hoist : Electric Explosion-Proof Wire Rope • hoistCranes designed to Norsok R-CR-002• Area Classification: Eex de IIB T3 Zone 1• Supply Voltage: 690v 3ph 50Hz• Radio controlled with Back-Up Pendant• Operating Temperature : -13 Degrees C to • + 50

FEATURESNon- Sparking Rack & Pinion Drive• Non-Sparking Wheels & hook• Non-Sparking Anti-Derailment device• Radio Control with back-up pendant• Storm Anchors• Stainless Steel Festoons• Space Heaters for Motors• Mini Jib Arm for Motor Maintenance• Visual/Audio Alarms•


Pre-assembled crane being lifted onto the 1.

vessel at Samsung Yard in Korea

Stainless steel cross travel festoon system2.

Pre–commissioning checks3.

Setting of upper & lower hoisting limit 4.

switches

Crane fully installed and commissioned prior 5.

to vessel leaving the yard in Korea

2

3

4 5

1

SPECIFICATIONSSWL: 2 * 25Te• Span: 18.2m• Lifting Height: 22m• Hoist: Electric Explosion-Proof Wire Rope • hoistsHazardous Area: EEx nde IIB T3 Zone 2• Supply Voltage: 690v 3ph 60Hz• Operating Temperature: -20 Degrees C to • + 30

FEATURESFull length maintenance walkway• Non-sparking wheels & hook• Non-sparking anti-derailment device• Radio control with back-up pendant• Anti-collision devices fitted• ATEX certified drag chains with stainless steel • troughStorm anchor• Load indicator on radio transmitters• Cranes can operate in tandem (as long as • each crane SWL is not exceeded)Slack rope prevention•

DESCRIPTION: Intervention Deck Gantry CranesLOCATION: North Sea, Norwegian SectorOPERATOR: LunedinCONTRACTOR: Kvaerner ASAFABRICATION YARD: Stord, Western Norway

J Barnsley Cranes have delivered a package of Explosion-Proof Cranes for the Edvard Grieg Topsides facility. The cranes were installed at Kvaerner’s Stord fabrication yard in Western Norway. The platform will be located in PL338 in block 16/1 in the North Sea approximately 180Km West of Stavanger.

The field development consists of an integrated wellhead, production and accommodation platform with a jacket foundation. The oil will be transported in a pipeline which is connected to the Grane oil pipeline. The gas will be piped to the receiving terminal in the UK.

PROJECT: Lundin Edvard Grieg


Cranes arrive at Kvaerner’s Facility in Stord, Norway

Installation of 25Te Intervention Deck Cranes

DESCRIPTION: Intervention Deck Gantry CranesLOCATION: Norwegian SectorOPERATOR: Conoco PhillipsCONTRACTOR: Aker SolutionsFABRICATION YARD: Stord, Norway

Ekofisk 2\4 Z is a well head platform in the ekofisk complex located in the North Sea, Norwegien Sector. The platform is designed and constructed to carry out multiple simultaneous operations such as production, dilling and well maintenance. A number of explosion proof overhead cranes were installed at a facility on the west coast of Norway in 2013.

The cranes were comissioned and handed over in November 2013.

SPECIFICATIONSSWL: 2 * 25Te• Span: 19.35m• Lifting height: 16.8m• Hoist: Electric Explosion-Proof Wire Rope • hoistsSupply Voltage : 690v 3ph 60Hz• Area Classification : EEx nde IIB T3 Zone 2• Operating Temperature : -20 Degrees C to • + 30

FEATURESFull length maintenance walkway• Non-sparking wheels & hook• Non-sparking anti-derailment device• Radio control with back-up pendant• ATEX certified drag chains with stainless steel • troughStorm anchor•

PROJECT: Conoco Phillips Ekofisk Platforms


1: Crab Installation2: Cranes Installed3: Testing Using Water bags

1

2

3

Mid-StreamPROJECTS

Conoco Phillips AP LNGShell Prelude FLNGWheatstone LNG

DESCRIPTION: Compressor House Cranes LNG PlantLOCATION: Curtis Island, Queensland, Australia OPERATOR: Conoco PhillipsCONTRACTOR: BechtelFABRICATION YARD: Installed On-Site

The project involves the development of Australia Pacific LNG coal seam gas resources in the Surat and Bowen basins in central south west Queensland, a 520 kilometre transmission pipeline, and a multi-train LNG facility on Curtis Island, near Gladstone, Queensland. ConocoPhillips is responsible for the construction and operation of the Curtis Island facility in Gladstone.

Australia Pacific LNG is a joint venture project between ConocoPhillips, Origin Energy, and Sinopec. ConocoPhillips has 40 years experience in operating and developing LNG facilities, and combined with Sinopec’s experience in natural gas production, transportation and trade make a powerful combination for the continued success of the project.

J Barnsley Cranes engineers have installed and commissioned 2 * 55/9T EX Compressor house bridge cranes on the first two LNG trains at the project location in Gladstone, Australia. AP LNG, togther with QC LNG and Wheatstone LNG are three projects awarded to J Barnsley Cranes from an engineering house in Houston.

SPECIFICATIONSSWL : 2 * 64Te (55Te Main / 9Te Aux)• Span: 18.8m• Lifting Height: 17.69m• Hoist : Electric Explosion-Proof Wire Rope • hoistsArea Classification: EEx nde IIB T3 Zone 2• Gas Group IIA, Temperature T3• Supply Voltage : 690v 3ph 50Hz• Operating Temperature : 4.4 Degrees C to • + 42

FEATURESFull Length Maintenance Walway•

Non-Sparking Wheels & hook•

Non-Sparking Anti-Derailment device•

Radio Control with back-up pendant•

Anti-Collision Devices Fitted•

Stainless Steel Festoons•

PROJECT: Conoco Phillips AP LNG


DESCRIPTION: Compressor Maintenance CraneLOCATION: Prelude & Concerto Gas Fields, AustraliaOPERATOR: ShellCONTRACTOR: TechnipFABRICATION YARD: Samsung,Korea

J Barnsley Cranes have delivered a package of Explosion-Proof Cranes for the Shell Prelude FLNG Project in Australia. Here we focus on the 75Te Double Girder Explosion-Proof Crane located about the compressors.

Prelude FLNG is the world’s first floating liquefied natural gas, platform as well as the largest offshore facility ever constructed. The Prelude was built by Samsung Heavy Industries and Technip in South Korea for Shell. The vessel is 488 metres (1,601 ft) long, 74 metres (243 ft) wide, and made with more than 260,000 tonnes of steel.

Natural gas will be extracted from wells and liquified by chilling it to -162 0C (-260 0F). The ability to produce and offload LNG to large LNG carriers is an important innovation, which reduces costs and removes the need for long pipelines to land-based LNG processing plants. However, fitting all the equipment onto a single floating facility was a big challenge.

SPECIFICATIONSSWL: 75Te• Span: 14.01m• Lifting Height: 25.5m• Hoist: Electric Explosion-Proof Wire Rope • hoistOperating temperature: -0c to +45c• Area Classification: EEx nde IIA T3 Zone 2• Supply Voltage: 690 volts, 3 ph, 60 hz•

FEATURESRack & Pinion Drive• Full Length Maintenance Walkway• Non-Sparking Wheels & hook• Non –Sparking Anti-Derailment device• Solar Weather Shields on all Motors / • PanelsRadio Control with back-up pendant• Stainless Steel Festoons• Storm Anchor• Slack Rope Prevention•

PROJECT: Shell Prelude FLNG


2

3

4

1: Prelude FLNG Dockside

2 & 3: Fully Assembled Crane being

lifted from quayside and lowered onto

rails at Samsung Yard in Korea.

4 : Crane Installed & commissioned

DESCRIPTION: Compressor House Cranes – LNG PlantLOCATION: Western AustraliaOPERATOR: ChevronCONTRACTOR: BechtelFABRICATION YARD: Installed on site

The Chevron-operated Wheatstone Project is one of Australia’s largest resource developments and the nation’s first liquefied natural gas (LNG) hub – providing greater security of energy supply as well as significant economic benefits such as employment, government revenue and local business opportunities.

Wheatstone’s onshore facilities are located 12 kilometres (km) west of Onslow on the Pilbara coast of Western Australia. The foundation project consists of two LNG trains with a combined capacity of 8.9 million tonnes per annum (MTPA), and a domestic gas plant.

J Barnsley Cranes engineers have installed and commissioned 2 * 55/9T EX Compressor house bridge cranes on the first two LNG trains at the project location in Western Australia. Wheatstone LNG togther with QC LNG and AP LNG, are three projects awarded to J Barnsley Cranes from Bechtel in Houston.

PROJECT: Wheatstone LNG

SPECIFICATIONS SWL : 2 * 64Te (55Te Main / 9Te Aux)• Span: 18.8m• Lifting Height: 17.69m• Hoist : Electric Explosion-Proof Wire Rope • hoistsArea Classification: EEx nde IIB T3 Zone 2• Gas Group IIA, Temperature T3• Supply Voltage : 690v 3ph 50Hz• Operating Temperature : 4.4 Degrees C to • + 42

FEATURESFull Length Maintenance Walway•

Non-Sparking Wheels & hook•

Non-Sparking Anti-Derailment device•

Radio Control with back-up pendant•

Anti-Collision Devices Fitted•

Stainless Steel Festoons•


DownstreamPROJECTS

Harweel Cluster Development PDOBaytown Refinery ExpansionIn Salah Southern Fields Development Project

PROJECT: Harweel Cluster Development PDO


DESCRIPTION: Various Ex Cranes & HoistsLOCATION: South OmanOPERATOR: Petroleum Development Oman (PDO)CONTRACTOR: PetrofacFABRICATION YARD: Installed on site

Petroleum Development Oman (PDO) and Petrofac, a leading international provider of oil and gas facilities services, delivered a contract for one of the largest field-development projects ever undertaken by PDO.

The contract for the engineering, procurement and construction (EPC) of a major new oil and gas processingstation as well as gas-injection facilities near Harweel, in south Oman - formally launched PDO’s first full-scale enhanced oil recovery (EOR) project.

The EPC contract, valued at just under $1bn, was executed by Petrofac’s Engineering & Construction (E&C) division from its base in Sharjah, UAE.

Crane design in accordance withBS 466, BS 2573.1, BS 2573.2

Included in our scope;4 * EX Bridge Cranes

9 * Manual EX Sparkproof Cranes9 * EX Monorail Hoists

6 * Manual EX Sparkproof Cranes

Capacities ranged from 1Te to 40Te SWL

SPECIFICATIONSWL: 25Te• AUX Hoist: 9Te• Span: 18m• Height of Lift: 12m• Area Classification: Zone 1• Supply Voltage: 400v 3ph 50Hz• Ambient Temp: -20°C to +55°C• Double Girder Construction• Maintenance Walkway•

PROJECT: Baytown Refinery ExpansionDESCRIPTION: 100Te Compressor House CranesLOCATION: Baytown,Texas USAOPERATOR: Exxon MobilCONTRACTOR: LindeFABRICATION YARD: Installed on site

Through Linde in Germany a number of hazardous area electric explosion proof cranes were supplied on the ExxonMobil Baytown refinery project.

The project is a multi-billion dollar ethane cracker. This project, and major investments ExxonMobil has made to develop oil and natural gas resources in the United States, including the merger with XTO Energy, demonstrates the company’s continuing commitment to American economic growth and job creation.

The steam cracker will have a capacity of up to 1.5 million tons per year and provide ethylene feedstock for downstream chemical processing, including processing at two new 650,000 tons per year high performance polyethylene lines at the company’s Mont Belvieu plastics plant.

SPECIFICATIONAnti-Collision Systems fitted to 100Te • Compressor House CranesGalvanized lifting rope• Thermistor motor protection • Non-sparking • wheelsNon-sparking anti-derailment device & seismic • restraintsNon-sparking hook. (c/w spring hook safety • catch)

Open grid floor maintenance walkway 600 • wide to client specificationWorkshop test in accordance with ASME • b30.2-2011Crane design in accordance with ASME • B30.2-2011, CMAA70, BS466:1984, BS2573:PART 1:1983 & PART 2:1980Area Classification: CLASS1, DIV 2 Ex • GROUP B,T3 acc NEC 500 Hazardous AreaCrane Rating: CLASS C, L2,N2,H2 (CMAA70) •

Explosion Proof Crane Control Panels58 | www.jbarnsleycranes.com

Explosion Proof Crane Control Panels

100Te Double Girder Electric Explosion Proof Compressor House Crane

DESCRIPTION: Various Cranes & HoistsLOCATION: AlgeriaOPERATOR: SonatrachCONTRACTOR: PetrofacFABRICATION YARD: Installed on site

In Salah Southern Fields (ISSF) development project is part of the In Salah Gas (ISG) project, which includes the development of seven gas fields located in the Saharan desert in Algeria. Starting in November 2001, the ISG project is the third largest gas development in the country.

The ISG project is operated by In Salah Gas, a joint venture between Sonatrach (35%), BP (33.15%) and Statoil (31.85%). Three gas fields, namely Krechba, Teg and Reg, were developed during the first phase of the ISG project.

The ISSF project forms the second phase of the ISG project which involves the development of the remaining four gas fields including Garet el Befinat, Hassi Moumene, In Salah and Gour Mohmoud. The project will help in maintaining production at plateau levels when production from the three existing fields declines.

JBC have worked with contractor Petrofac for over 20 years in the oil and gas sector and on this project supplied 2 safe area bridge cranes.

PROJECT: In Salah Southern Fields Development Project


SPECIFICATION

Area Designation: Safe Area•

Operating Temperature: +1 to +55°C•

Enclosure Protection: IP55•

Mobile Pendant Control•

FEATURES

Anti-Derailment Device•

Stainless Steel Festoon Systems•

Audible Overload Device•

Single Maintenance Walkway•

True Vertical Lift•

5Te Double Girder Bridge Crane for Workshop Maintenance

10Te Double Girder Bridge Crane for Chrome Pipe Warehouse

5Te Double Girder Bridge Crane for Workshop Maintenance

10Te Double Girder Bridge Crane for Chrome Pipe Warehouse

TEST RIGInitially designed to meet the requirement of full load testing of cranes for the Exxon Mobil Arktun-Dagi Offshore Platform in Sakhalin, Russia our test rig not only performs static but also dynamic load testing at full load. The test rig will accommodate different crane spans and as such allows full static and dynamic load testing for all of our top running bridge cranes up to SWL’s of 100Te.

The client is given the assurance that the crane crane is fully functional prior to it leaving our works. The test rig has been used on cranes bound for offshore platforms, Mid-Stream LNG trains and Downstream Refinery’s and Petrochemical plants.

Clients including the likes of Aker Solutions, Kvaerner, Worley Parsons, Exxon Mobil, KBR, Bechtel and Chevron have been impressed with this facility and regularly comment on it’s worth as being able to identify any issues that may arise before the crane arrives on site potentially saving the client and the project time and money further down the line.

FEATURESSuitable for various crane spans• Cranes upto 100Te• Static and Dynamic Load • Testing Full Function Tests• Testing of cross travel and long travel limit • switches


Supplier Document List (SDL)•

Production Plan (EPMS)•

Quality Plan, Including Test and •

Inspection Plan

General Arrangement Drawings•

GA Panel Layout including Parts List•

Wiring Diagrams•

Cause & Effect Charts•

Instrument Loop Diagrams•

Lubrication Chart & Index•

Tag/Document Reference List•

Recommended Spare Parts List (RSPL)•

ATEX Schedule•

MRB Introduction and Index•

Weld Summary Index•

Electrical Data Sheets•

Noise Data Sheets•

Procedure for Installation and Hook-Up•

Operating & Maintenance Instructions•

Commissioning and Start-up Procedures•

Preservation, Storage, Packing and •

Unpacking Procedure

Factory Acceptance Test Procedures & •

Reports

Painting Procedures & Report•

NDE Test Procedures & Reports•

Welding Procedure/Specifications With •

Supporting PQRs

Material Traceability List•

List of Certificates•

Certificate Of Conformity •

Documentation for CE Marking/EC •

Declaration of Conformity

Material Certificates•

Certificates For Re-Certification Of •

Equipment

List Of Content (LOC) For Final •

Documentation

User Manual/Final Documentation•

Mechanical Completion & Certificates•

Manufacturing Record Book (MRB) - Total •

Version

Typical Documentation Levels

www.jbarnsleycranes.comUNIT 16, Pedmore Rd. Ind. Est., Brierley Hill, West Midlands. DY5 1TJ, England, U.K.

Tel: +44 (0) 1384 484811 Fax: +44 (0) 1384 484333

Email: [email protected]

Date post:	23-Sep-2020
Category:	Documents
Upload:	others
View:	1 times
Download:	0 times

Explosion-Proof Cranes...We provide the complete explosion proof crane package including: overhead...

Documents