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Extended Reach Slant Drilling

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    * Marque de commerce de Petro-Canada - Trademark

    Extended-Reach Slant Drilling ApplicationMacKay River SAGD Project

    Extended-Reach Slant Drilling ApplicationMacKay River SAGD Project

    Dwight Teotico & Amy van Thiel

    June 3, 2008

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    2006 Petro-CanadaMarch 24, 2006 MRX Well Design 2

    Introduction - ObjectivesIntroduction - Objectives

    Oil Sands in Alberta

    MacKay Area Overview

    Objectives for MRX

    MRX Extended Reach Planning

    Execution & Accomplishments

    Going Forward

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    2006 Petro-CanadaMarch 24, 2006 MRX Well Design 3

    Oil Sands in AlbertaOil Sands in Alberta

    Athabasca Oil Sands

    Spans 40 000 square km

    Over one trillion barrels of

    OBIP 10% accessible through

    economical surface miningmethods

    Thermal in-situ method Injection of steam to reduce

    viscosity of oil

    Well pairs drilled horizontal,

    parallel and vertically aligned First field tested at AOSTRAs

    Underground Test Facility

    Environmental surface

    impacts are minimized

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    4/212006 Petro-CanadaMarch 24, 2006 MRX Well Design 4

    MacKay Area OverviewMacKay Area Overview

    Located 60 km northwest ofFort McMurray

    Petro-Canadas firstcommercial SAGD project.

    Estimated lifespan of 25 to30 years

    Fort McMurray

    Oil SandsOil Sands

    RegionsRegions

    Mining Area

    ALBERTA

    Calgary

    Edmonton

    CROWN

    MacKayRiver

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    5/212006 Petro-CanadaMarch 24, 2006 MRX Well Design 5

    MacKay Area Overview (Cont.)MacKay Area Overview (Cont.)

    Executed Drilling Programs

    Pad 20/21 25 well pairs (Sept. 2001)

    Pad 22/23 21 well pairs (Jul. 2005)

    Pad 40 2 well pairs (Jan. 2005)

    Pad 24/25 20 well pairs (Apr. 2008)

    Current Drilling Program H Pattern 4 well pairs to be completed June 2008

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    6/212006 Petro-CanadaMarch 24, 2006 MRX Well Design 6

    Objectives of MRXObjectives of MRX

    Design the optimum well pairs

    Ensure bitumen supply of 40 000 bbl/day at central facility

    Design injector and producer to minimize liquid level build-up

    Optimize SOR by even steam chamber development

    Conventional or Larger Extended Reach Well Bores

    Reduction of logistics costsReduction of drilling costs

    Reduction of facilities costs

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    7/212006 Petro-CanadaMarch 24, 2006 MRX Well Design 7

    Extended Reach Cost SAVINGSExtended Reach Cost SAVINGS

    Original plan -> 4 pads to drain 8 patterns (54 pairs)

    Revised plan -> 2 pads to drain 5 patterns (42 pairs)

    Reduction in pads equated to a savings for several areas

    Drilling

    Facilities Logistics

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    8/212006 Petro-CanadaMarch 24, 2006 MRX Well Design 8

    Rig UtilizationRig Utilization

    Horizon 301

    650 m Surface Rig

    Vertical or 45 degree slant

    drilling capability Utilized due to scheduling

    constraints

    Precision Drilling 295SL

    2200 m Super SingleTM

    45 degree slant drilling

    capability Designed for specialty drilling

    such as SAGD

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    9/212006 Petro-CanadaMarch 24, 2006 MRX Well Design 9

    GeologyGeology

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    10/212006 Petro-CanadaMarch 24, 2006 MRX Well Design 10

    Geological ChallengesGeological Challenges

    Formations

    SURFACE - Unconsolidated sand, boulders, and gravel seams

    INT. - High clay content

    MAIN - Unconsolidated saturated highly porous bitumen pay Limited True Vertical Depth

    Surface Casing (Kick of Point) ~ 60 mTVD

    ICP of ~ 135 mTVD

    Slant drilling with aggressive build rates Extreme pull downs

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    11/212006 Petro-CanadaMarch 24, 2006 MRX Well Design 11

    Well Design ChallengesWell Design Challenges

    Large diameter hole/casing sizes for surface and intermediatestrings

    BHA Design Unconventional Torque and Drag Issues

    Torque limitations for installation of slotted liner

    Directional profile constraints

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    12/212006 Petro-CanadaMarch 24, 2006 MRX Well Design 12

    MRX Planning and PreparationMRX Planning and Preparation

    Encapsulating Drilling FluidSystem

    Eliminate accretion issues

    Reduces abrasiveness Allows for mechanical solids

    separation

    Provides lubricity

    Hole Cleaning Capability

    Maintain minimum annularvelocity

    Moderation of drilling rate tomatch hole cleaning capability

    Mechanical cleaning methods

    Premium fluid handling and

    solids control equipment

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    2006 Petro-CanadaMarch 24, 2006 MRX Well Design 13

    MRX Planning and PreparationMRX Planning and Preparation

    Mud Cooling System

    Increased well bore stability

    Decreased torque and drag

    Reduction in cuttings volume

    MGT Conveyance

    SAGD producers were rangedto the existing OB wells

    SAGD injectors were rangedto the producers

    TractorCoiled Tubing

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    2006 Petro-CanadaMarch 24, 2006 MRX Well Design 14

    MRX Directional PlanningMRX Directional Planning

    Challenges Maintaining angle in sand on

    surface hole Drilling at base of producing zone

    without entering non-producing

    Limestone formation Ranging constraints

    Directional Planning &Execution

    Maximum planned dogleg of 8s onbuild sections

    Close directional control to reduceDLS and tortuosity

    Extended reach drillingtechnologies investigated Rotary Steerable AG-itator Slider

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    2006 Petro-CanadaMarch 24, 2006 MRX Well Design 15

    711mm Hole Opener711mm Hole Opener

    Used to ream open 311mm pilot hole to 711mm ~ 7000 lbs

    Top Section Bottom Section

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    2006 Petro-CanadaMarch 24, 2006 MRX Well Design 16

    Liner Running Installation LimitsLiner Running Installation Limits

    Torque limitations under combined loading of tension/ compression

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    2006 Petro-CanadaMarch 24, 2006 MRX Well Design 17

    SAGD Extended Reach Well DesignSAGD Extended Reach Well Design

    7" WELL DESIGN

    PRODUCER INJECTOR

    Spud @ 45deg inclinationG.ELEV (m):

    (see survey)

    KB. ELEV (m) :

    (see directional plan)

    Class I BOP (Diverter)

    PETRO-CANADA MR1 SAGD

    Surface Casing 13 3/8" (339.7mm) Surface Casing

    177.8 x 244.5mm

    Debris Seal Packer

    9 5/8" (244.5mm) Interm. Casing,

    2 Blank Joints

    Overla

    7" (177.8mm) Inj./Prod Slotted Liner

    INJECTOR

    PRODUCER

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    2006 Petro-CanadaMarch 24, 2006 MRX Well Design 18

    AccomplishmentsAccomplishments

    PC NNP1 1533mMD, 131mTVD, 1480m V.S.

    11.3:1 V.S to TVD ratio

    A li h NNP1

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    2006 Petro-CanadaMarch 24, 2006 MRX Well Design 19

    Accomplishments NNP1Accomplishments NNP1

    G i F dG i F d

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    2006 Petro-CanadaMarch 24, 2006 MRX Well Design 20

    Going ForwardGoing Forward

    Continued Well Design

    Casing/Tubing Configurations

    Slotting Design

    Cement Integrity

    Drilling Challenges

    Equipment Limitations

    Rig Modifications

    Q tiQ ti

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    2006 Petro-CanadaMarch 24, 2006 MRX Well Design 21

    QuestionsQuestions


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