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Extreme Environment Waveguide Sensors for Turbine Engine ......Extreme Environment Waveguide Sensors...

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Propulsion Control and Diagnostics NASA Glenn Research Center Controls and Dynamics Branch National Aeronautics and Space Administration Extreme Environment Waveguide Sensors for Turbine Engine Applications Chris Larsen, Oleg Lobkis, Richard Roth Etegent Technologies, Ltd / e2Sensors Description Approach Benefits Recent Results Calibration to 3000°F and above Long term environmental testing Construction of form factor suitable for use in production engines Waveguide-based sensors utilize ultrasound to interrogate a sensing element, similar to optical fiber-based sensors. long distances along solid wires, enabling transduction materials and electronics to be located far from hot, harsh, or inaccessible environments. Unlike optical fibers, ultrasonic waveguides can be constructed of almost any material, enabling design for robust, reliable operation in any aerospace environment. The sensing head can be configured to measure temperature, strain, pressure, heat flux, or vibration. temperature dependent – this enables sensors to be constructed from materials which are already proven for the turbine environment and also provide high sensitivity and accuracy. are repeatability to 0.1% over 1000°C in laboratory testing. Etegent, through its e2Sensors division, is developing an array of extreme environment sensors for use in turbine engines. These sensors utilize ultrasonic waveguide technology, enabling the use of almost any material for sensor construction. Etegent has successfully demonstrated waveguide- based temperature, vibration, strain, and pressure sensors. Etegent’s temperature sensors have been successfully demonstrated in turbine inlet in a Rolls-Royce 501KB5+ industrial turbine engine. Direct, “on-wing”, measurement of turbine inlet temperature enables optimized control strategies which reduce excess margin, improve fuel economy, reduce emissions and offer improved engine performance. Diagram, Graph, Table or Image Contact: Richard Roth [email protected] Phone: 513-631-0579 0 500 1000 1500 2000 2500 3000 3500 500 600 700 800 900 1000 1100 1200 Sample Temperature (C) 0 500 1000 1500 2000 2500 3000 3500 500 600 700 800 900 1000 1100 1200 Sample Temperature (C) 2.7 MW 2.0 MW 1.5 MW 1.0 MW 0.5 MW No Load
Transcript
Page 1: Extreme Environment Waveguide Sensors for Turbine Engine ......Extreme Environment Waveguide Sensors for Turbine Engine Applications Chris Larsen, Oleg Lobkis, Richard Roth Etegent

Propulsion Control and Diagnostics

NASA Glenn Research Center

Controls and Dynamics Branch

National Aeronautics and Space Administration

Extreme Environment Waveguide Sensors for Turbine Engine Applications Chris Larsen, Oleg Lobkis, Richard Roth

Etegent Technologies, Ltd / e2Sensors

Description Approach

Benefits

Recent Results

Future Work Work is continuing to further quantify the accuracy and higher temperature operation of the sensor. Key future goals include:

• Calibration to 3000°F and above

• Long term environmental testing

• Construction of form factor suitable for use in production engines

Waveguide-based sensors utilize ultrasound to interrogate a sensing element, similar to optical fiber-based sensors. Ultrasound propagates long distances along solid wires, enabling transduction materials and electronics to be located far from hot, harsh, or inaccessible environments. Unlike optical fibers, ultrasonic waveguides can be constructed of almost any material, enabling design for robust, reliable operation in any aerospace environment.

The sensing head can be configured to measure temperature, strain, pressure, heat flux, or vibration. Ultrasonic velocity is highly temperature dependent – this enables sensors to be constructed from materials which are already proven for the turbine environment and also provide high sensitivity and accuracy. Etegent’s temperature sensors are repeatability to 0.1% over 1000°C in laboratory testing.

Etegent, through its e2Sensors division, is developing an array of extreme environment sensors for use in turbine engines. These sensors utilize ultrasonic waveguide technology, enabling the use of almost any material for sensor construction. Etegent has successfully demonstrated waveguide-based temperature, vibration, strain, and pressure sensors. Etegent’s temperature sensors have been successfully demonstrated in turbine inlet in a Rolls-Royce 501KB5+ industrial turbine engine.

Etegent has shown operation of waveguide-based temperature sensors on a Rolls-Royce 501KB5+ industrial gas turbine

• 9/11/2013: Tested Inconel based temperature probe in turbine inlet (2000°F max temperature).

• 11/26/2013: Tested Ceramic temperature sensor in turbine inlet (3000°F max temperature)

Direct, “on-wing”, measurement of turbine inlet temperature enables optimized control strategies which reduce excess margin, improve fuel economy, reduce emissions and offer improved engine performance.

Diagram, Graph, Table or Image

Diagram, Graph, Table or Image

Contact:

Richard Roth

[email protected]

Phone: 513-631-0579

0 500 1000 1500 2000 2500 3000 3500500

600

700

800

900

1000

1100

1200

Sample

Tem

pera

ture

(C

)

0 500 1000 1500 2000 2500 3000 3500500

600

700

800

900

1000

1100

1200

Sample

Tem

pera

ture

(C

)

2.7 MW

2.0 MW

1.5 MW

1.0 MW

0.5 MW

No Load

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