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F1 Cars TechnologyFINAL YEAR PRESENTATION
SUBMITTED BY:
Himanshu Dhingra
Automobile department
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CONTENT 1. INTRODUCTION
2. THE CHASIS
3. COCKPIT
4. AERODYNAMICS
5. WHAT MAKES THESE ENGINES DIFFERENT TO ROAD CAR
ENGINES?
6.TYRES AND WHEELS
7. THE SUSPENSIONS
8. THE BRAKES
9. STEERING WHEELS AND PEDALS 10. TECHNICAL TELEMETRY
11. RANDOM FACTS
12.CONCLUSION
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1. INTRODUCTION Race Cars are the most sophisticated vehicles that we see in common use. It features
exotic, high-speed, open-wheel cars racing all around the world.
This level of diversity makes a season ofF1 car racing incredibly exciting.
The teams have to completely revise the aerodynamic package, the suspension
settings, and lots of other parameters on their cars for each race, and the drivers haveto be extremely agile to handle all of the different conditions they face.
Their carbon fiber bodies, incredible engines, advanced aerodynamics and intelligent
electronics make each car a high-speed research lab.
A F1 Car runs at speeds up to 240 mph, the driverexperiences G-forces and copes
with incoming data so quickly that it makes Car driving one of the most demanding
professions in the sporting world. F1 car is an amazing machine that pushes the physical limitations of automotive
engineering.
On the track, the driver shows off his professional skills by directing around an oval
track at speeds
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2. THE CHASISModern F1 Cars are defined by their chassis. All F1 Cars
share the following characteristics:
They are single-seat cars.
They have an open cockpit.
They have open wheels -- there are no fenders covering the wheels.
They have wings at the front and rear of the car to provide downforce.
They position the engine behind the driver.
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3. COCKPIT
The cockpit of a modern F1 racer is a very sparse environment. The driver
must be comfortable enough to concentrate on driving while being strapped
tight into his seat, experiencing G-forces of up to 5G under harsh braking
and 4G in fast corners.
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4. AERODYNAMICS
One of the most important features of a formula1 Car is its aerodynamics package.The most obvious manifestations of the package are the front and rear wings, but
there are a number of other features that perform different functions. A formula 1 Car
uses air in three different ways introduction of wings. Formula One team began to
experiment with crude aerodynamic devices to help push the tires into the track.
Wing theory
Rear wing Front wing
Barge boards
Diffuser
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Wing theory Uses the same principle as an aircraft. Aircraft uses lift whereas f1 cars uses down-force.
Drag- another important factor on an f1 car.
Rear wing Made up of 2 sets of aerofoil connected to each other by wing endplates.
Top aerofoil made up of a maximum of 3 elements. Lower aerofoil made up of single element.
Endplates prevent the air from spilling over the sides of the wings.
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Front wing Asymmetrical wing flaps on either side of the nose cones.
Asymmetrical shape allows better airflow increasing down-force.
Inside edges of the front wing endplates curved.
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Barge-boards
Mounted between front wheels and side-pods. Can be situated in the suspension.
Main purpose- Smoothen and direct the airflow coming from the front wheels.
They have contours to direct airflow in different directions
Diffuser Situated at the underside of the car behind the rear axle line.
Consists of many tunnels and splitters to control airflow.
Maximizes suction effect thus increasing down-force
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5. WHAT MAKES THESE ENGINES DIFFERENT TO
ROAD CAR ENGINES?
You can often see road cars with engines larger than three liters, but these don't
produce upwards of 750 bhp. So how do F1 engineers produce this amount of power
from this size of engine
Air-boxFuel and fuel tankExhaustsCooling systemsTransmissions
ClutchGearboxGear ratiosDifferential
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6. Tyres and Wheels
Must be able to withstand very high stresses and temperatures.
Tyres filled with special nitrogen rich, moisture free gas.
Tyres made up of 4 ingredients- carbon blacks, polymers, oils and curatives.
3 types of tyres are used
Dry tyre
Intermediate tyre
Wet tyre
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7. The Suspensions The setup of a cars suspension has a great influence on how it handles on the track,
whether it produces under steer, over steeror the more useful neutral balance of a
car.
On the other hand, the suspension should be sufficiently hard so that the car does not
bottom out when traveling at 200 mph with about 3 tons of downforce acting on it. Most of the team's suspension systems are similar, but they take two forms. The first
is the traditional coil spring setup, common in most modern cars. The second is the
torsion bar setup.
SPRINGS & TORSION BARS
DAMPERS PACKERS AND BUMP RUBBERS
ANTI - ROLL BARS
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8. THE BRAKES
F1 cars use disc brakes designed to work at 750 degrees celcius.
Brakes are set up with 60% braking force to the front and 40% to therear.
Drivers are able to adjust the balance btw front and rear brakingforce from a dial in the cockpit.
Rotating discs are gripped by caliper squeezing the disc.
Discs are drilled forairflow to keep temperature down.
Front and rear braking systems are connected separately
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9. Steering wheel and pedals
A sophisticated steering wheel with all the information available.
On the front of the wheel items such as rev lights, speed limit button, fuel mixturecontrols, radio buttons etc. are provided.
Levers for changing gears are located on the back of the wheel.
Pedals are designed specifically for each driver.
Only 2 pedals are available- for acceleration and for braking
1. Regulates front brakes2 .Regulates rear brakes
3 .Rev Shift lights4 5. Lap time display6 .Neutral gear buttons7. Display for Gear, engine RPM, water & oil temperatures8 .Engine cut-off switch9 .Place to add small map of track with sector breakdowns10. Activates drink bottle pump
11 .Brake balance selector12 .Manual activation of fuel door13 .Air / fuel mix selector14 .Power steering servo regulator15 .Specific car program recall16 .Engine mapping selector17 .Selection 'enter' key18 .Electronic throttle regulators19 .Change menus on display20 .Pits to car radio activation21 .Pit lane speed limiter activation
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10. TECHNICAL TELEMETRY
OVERVIEW
Every one of the 22 Formula One cars on the grid is dependent upon sophisticated
electronics to govern its many complex operational systems. Each Formula 1 car has
over a kilometer of cable, linked to about 100 sensors and actuators which monitor
and control many parts of the car. Rarely a race goes by without a car retiring with
electrical problems, indicating the important role that this technology has in modern F1
cars.
ENGINE MANAGEMENT
OTHER ROLES OF THE ECU
DATA ACQUISITION - TELEMETRY
THE RADIO
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11. RANDOM FACTS
-In an F1 engine revolving at 18,000 rpm, the piston will travel up and down300 times a second.
-Maximum piston acceleration is approximately 7,000 g (humans pass out at
7-8 g) which puts a load of over 3 tons on each connecting rod.
-The piston only moves around 50 mm but will accelerate from 0 - 100kmph
and back to 0 again in around 0.0025 seconds.
-If a connecting rod let go of its piston at maximum engine speed, the piston
would have enough energy to travel vertically over 100 meters.
-If a water hose were to blow off, the complete cooling system would emptyin just over a second.
-Modern engines have a mass less than 100 kilograms and are deigned tobe as low as possible to reduce the overall centre of gravity of the car
F1 car has as many as 8 radios operating at a time.
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12. Career in Formula one
Aerodynamic design Engineer
Chief Engineer
Race Engineer
FEA EngineerVehicle Dynamists
Wind Tunnel Engineer
Wind Tunnel Analysts
Control System EngineerRace Team Mechanic
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13. Conclusion
The cars engine, suspension, aerodynamics, tyres etc determine how fast
they go.
The engineering of materials, cooling system, aerodynamics and high
temperature structural stiffness of f1 components is leading edge technology.
Getting the car tuned up and keeping it in a state of perfection are 2 of the
teams most important tasks during a season.
The engineering of materials, cooling system aerodynamics, heat insulation,
and the high temperature structural stiffness of Formula 1 components is
leading-edge technology.
. Even equipped with all this advanced systems engineering, however, the
driver experiences problems in controlling the powerful system during the 2-3 seconds in which he slows the car and sets it up for a corner.
Working in a F1 group requires precision, incredibly fast reflexes and
endurance obviously this is not easy because all of the variables have
interrelationships with one another
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OVERVIEW OF AN TYPICAL F1 CAR
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