FAÇADE 60 - Crealco

FACA

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60TH

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PRODUCT MANUALREV. 1.1Aug. 2016

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and the Performance Certificates for the relevant system. The manual must also be used in conjunction with the design and cutting list from the latest version of StarFront.

Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved

FACADE 60THERMAL FLUSH GLAZINGCURTAIN WALLING SYSTEM

crealco

PRODUCT MANUAL

ii

Index ........................................................................................................................................................................................................................ ii

Legal Disclaimer ................................................................................................................................................................................................... 1

Overview ................................................................................................................................................................................................................ 2

Profile & Hardware Identification................................................................................................................................................................... 3

Curtain Wall System Profiles .............................................................................................................................................................................................................3-5

Hardware Components ..................................................................................................................................................................... 5-6

CF60 Machining ......................................................................................................................................................................................................

Mullion & Transome Faceplate Machining ................................................................................................................................................................................7

H/D Transome Machining ....................................................................................................................................................................................................................... 8

Sill Machining ...................................................................................................................................................................................................................................................9

CF60 Assembly ........................................................................................................................................................................................................

Mullion Spigot Assembly .................................................................................................................................................................................................................10-12

Toggles & Spacers ........................................................................................................................................................................................................................................13

Flush Glaze Channel ...................................................................................................................................................................................................................................14

Flush Glazing Frame Assembly ..........................................................................................................................................................................................................15

Glass Supports ................................................................................................................................................................................................................................................16

Cutting Formulas ................................................................................................................................................................................................................................... 17-22

Sealant Procedures ....................................................................................................................................................................................................................................23

Recommended Sealants ....................................................................................................................................................................................................................... 24

Flush Glazing Frame Assembly ................................................................................................................................................................................................ 25-26

Sealant Calculator .......................................................................................................................................................................................................................................27

Setting Blocks................................................................................................................................................................................................................................................ 28

Fitting of Toggles .................................................................................................................................................................................................................................29-30

Fitting of Spacers ..........................................................................................................................................................................................................................................31

Fitting of Expansion Profiles ........................................................................................................................................................................................................32-33

Fitting of Brackets & base Plates ............................................................................................................................................................................................ 34-38

CF60 Specifications ...........................................................................................................................................................................................40

Gasket & Glazing Options .....................................................................................................................................................................................................................40

CF60 Fabrication ................................................................................................................................................................................................41

Fabrication Instructions .................................................................................................................................................................................................................. 41-44

CF60 Typical Sections .......................................................................................................................................................................................45

Horizontal - Double & Single Glazing ...................................................................................................................................................................................45-46

Vertical - Double & Single Glazing ...........................................................................................................................................................................................47-48

Sill Detail ................................................................................................................................................................................................................................................... 49-50

Base Plate Detail ...........................................................................................................................................................................................................................................51

Bracket Detail ................................................................................................................................................................................................................................................ 52

Other Standard Details ....................................................................................................................................................................................................................53-57

INDEX

THER

MA

L FL

USH

GLA

ZIN

G

CURT

AIN

WA

LL S

YSTE

M

FAC

AD

E 60




crealco

PRODUCT MANUAL

1

By continuing to use this documentation you acknowledge that you understand and accept the legal disclaimer.

LEGAL DISCLAIMER

General Documentation DisclaimerThis manual is intended as a manufacturing and installation advisory document. For correct specifications, sizing of profiles and structural information please consult the Starfront Application. If the information you require is not available through the Starfront Application, please contact your stockist before proceeding. It is advisable to have all sizing and performance criteria checked by a qualified structural engineer to ensure that the required criteria will be met.

All information, recommendations or advice contained in this documentation is given in good faith to the best of Wispeco’s knowledge and is based on current procedures in effect.

Since the actual use of this documentation by the user is beyond the control of Wispeco, such use is within the exclusive responsibility of the user. Wispeco cannot be held responsible for any loss incurred through incorrect or faulty use of this documentation. Training of Wispeco systems is important for ensuring correct procuderes in the manufacturing of products.

Great care has been taken to ensure that the information provided is correct.

Ensure that you have the latest available manual. The revision number and date can be checked on the latest Starfront version.

Wispeco will accept no responsibility for any errors and/or omissions, which may have inadvertently occurred.

This Guide may be reproduced in whole or in part in any form or by any means provided the reproduction or transmission acknowledges the origin, revision number and copyright date.

Specifications concerning products and applicationsThis manual is based on standard configurations only. As there are many configurations not covered in this manual, contact your stockist with regards to a configuration not represented herein if required.

AutoDesk drawings (CAD Symbol Library) are available on request and can be issued with the consent of the Wispeco Technical Department.

All mechanical joints must be sealed with a Crealco approved joint sealer. Failure to correctly seal the joints can affect the performance of the system. Information on joint sealing can be found in the Cleaning & Mainanace Manual available for download from the Wispeco website or from Starfront.

All drawings in the Wispeco Documentation are shown NOT to scale and are used for illustative purposes only.

Wispeco will not accept responsibility for the use of standard products since Wispeco does not know where these products are being installed.

The hardware recommended in this documentation is suitable for use in most atmospheric environments. When hardware is used in severe coastal environments the manufacturer of the hardware must be consulted.

The use of non-specified hardware or incorrect mechanisal fasteners can adversly affect the mechanical and weathering performance of the system and we strongly advise against deviations. A Wispeco Consultant can advise you of any hardware issues and limitations with regard to this system.

The use of anti-magnetic stainless steel screws and aluminium pop rivets is recommended to reduce galvanic corrosion in harsh environments.

Fixing lugs on frames must be positioned as per the user manual and used in accordance to the AAAMSA specifications. When profiles are screwed together the screw centers must also be according to the user manual or as specified by an engineer.

All glass used within Wispeco products must comply with SAGGA regulations. Laminated glass must not stand in water.

THER

MA

L FL

USH

GLA

ZIN

G

CURT

AIN

WA

LL S

YSTE

M

FAC

AD

E 60




crealco

PRODUCT MANUAL

2

Special attention needs to be noted regarding the drainage/decompression, as water must be drained smoothly under control, one must ensure that all profiles are cleanly cut & de-burred. Another important note is to ensure that all the screws are firmly fixed & that no burr is collected when tightning of screws under the washers. It is recommended to always use structural silicone where required.

Regarding the cutting of gaskets, it is recommended to cut slightly longer to allow for shrinkage (avoid any stretching when fitting the gaskets). Should gaskets be difficult to insert into the profiles, silicone spray can be applied. Approved vulcanising glue to be applied on end joints as shown in the manual.

Another important consideration to note is that the glass may not come into contact with the aluminium without gaskets & glass setting blocks. It is recommended that for each project, a structural engineer confirms windload as well as all fixings, brackets & bracket positioning.

Before making a sample to have tested for AAAMSA certification purposes, please contact the testing station to confirm what size the frame the curtain wall will be tested in needs to be in order to be properly clamped in the test rig.

NB!!Due to the fact that flush glazing curtain wall systems require scaffolding for installation, Wispeco recommends a max. height of 10 m (3 storey buildings), should higher screens be required, an engineer should be consulted.

OVERVIEW

GENERAL SYSTEM

In order for this product to function properly, it is important to follow the correct procedures of this manual as well as attend the training session at an approved Wispeco training facility.




crealco

PRODUCT MANUAL

3

100MM EXPANSION BRACKET(STILL TO BE CUT)

BASE PLATE(STILL TO BE CUT)

GLAZING ADAPTOR(STILL TO BE CUT)

DOUBLE GLAZING GLASS SUPPORT SINGLE GLAZING GLASS SUPPORT

W3297460 mm MULLION BRACKET

SILL

PROFILE IDENTIFICATION

DIE No. W57171 F60 Mullion 100mm

DIE No. W34912 F60 Mull/Trnsm Face Plate

DIE No. W34911 F60 Transome Cover Clip-on

DIE No. W34910 F60 Transome 50 mm

FLUSH GLAZING CURTAIN WALL SYSTEM PROFILES

DIE No. W35070 F60 Sill

DIE No. W35233 F60 Transome 100 mmDIE No. W57638 F60 Transome 100 mm H/D

NON STOCK ITEM




crealco

PRODUCT MANUAL

4

W35122100 mm EXPANSION PROFILE





DIE No. W35122F60 Expansion Profile 100 mm




DIE No. W57302 F60 Mullion 160 mm

DIE No. W57411 F60 Mullion 190 mm


DIE No. W35835 F60 Flush Glazing S/Glaze Glass Support

DIE No. W35705 F60 Flush Glazing D/Glaze Glass Support

DIE No. W57643 F60 Flush Glaze Frame


DIE No. W35885 F60 Flush Glaze Single Double Glazing Adaptor




crealco

PRODUCT MANUAL

5

100 mm EXPANSION BRACKET




DIE No. W35177 F60 Base Plate


DIE No. W32974 60 mm Mullion Bracket

100 mm EXPANSION BRACKET




THCW BASE PLATEW35177



DIE No. W32992 Lock Washer

Hardware code: F60-GSS-57172Packs of 20

F60 Spigot Transome


F60 Flush Glaze Toggle

F60 Flush Glaze Spacer

Hardware code: F60-FGT-35701Packs of 50

Hardware code: F60-FGS-35702Packs of 50

ALUMINIUM HARDWARE PACKS

THCW BASE PLATEW35177



DIE No. W52695 Corner Cleat

Hardware code: LGC-52695-42Packs of 50

DIE No. 35111 50 X 25 Rectangular Tube

C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain wall details-01.dwg, 2016/08/17 08:42:37 AM, DWG To PDF.pc3

DIE No. W36015 F60 Flush Glaze Top Trim DIE No. W36014 F60 Flush Glaze Bottom Trim





crealco

PRODUCT MANUAL

6

60

5.9

20

25

10


17

9.5

70

24

36

31

9.5

28 mm DOUBLE GLAZING SPACER

14 mm SINGLE GLAZING SPACER

60

5.9

20

25

10


179.

5

70

24

36

31

9.5


14 mm SINGLE GLAZING SPACER F60-FPS F60 Face Plate Spacer (PVC)

F60-S14MM F60 14 mm Spacer

F60-W10X3 Pressure Plate Washer

F60-PPS6.3X24 6.3 x 24 Pressure Plate Screw

GSB25244/5 Glass Setting Blocks

GSBLOCKS Glass Setting Blocks

THERMAL COMPONENTS

GLAZING ACCESSORIES

FASTENERS

GASKETS

FLUSH GLAZING HARDWARE COMPONENTS

HARDWARE COMPONENTS

F60-TSS5.5X705.5 x 70 St. St. Self Drilling Screw

(No. 8 drill bit)

F60-TSS6.3X206.3 x 20 St. St. Self Drilling Screw

(No. 10 drill bit)

60

5.9

20

25

10


17

9.5

70

24

36

31

9.5



60

5.9

20

25

10


17

9.5

70

24

36

31

9.5



60

5.9

20

25

10


17

9.5

70

24

36

31

9.5



60

5.9

20

25

10


17

9.5

70

24

36

31

9.5



23

36

23

36

F60-TACOE Transome End Caps

F60-EPS75MM or F60-EPS130MM

Expansion Profile Spacer

F60-VG Vulcanising Glue

60

5.9

20

25

10


17

9.5

70

24

36

31

9.5



23

36 FSP-089P-SS No. 8 x 9 Panhead St. Steel screw

F60-T20X20 Sondor Tape

GSL-AL-H602 Y Seal Gasket

60

5.9

20

25

10


17

9.5

70

24

36

31

9.5



60

5.9

20

25

10


17

9.5

70

24

36

319.

5



60

5.9

20

25

10


17

9.5

70

24

36

31

9.5



F60-PIG Push-In Gasket

60

5.9

20

25

10


17

9.5

70

24

36

31

9.5



GBF-EPVC Butterfly EuroGasket

GSL-WSF Weatherseal Gasket23

36

F60-SEC Sill End Caps




crealco

PRODUCT MANUAL

7

Section not to scale

RECTANGULAR TUBE-SUB FRAME

FACADE 60 MACHINING

DIE No. 35111 50 X 25 Rectangular Tube

OV

ER

ALL

HE

IGH

T O

F O

PE

NIN

G





crealco

PRODUCT MANUAL

8

TOP AND BOTTOM TRIMS

FACADE 60 MACHINING

Ø6

6

Ove

rall

Wid

th m

inis

50

(Exc

ludi

ng th

e ga

p be

twee

n th

e w

all a

nd th

e R

ect.

Tube

) Ø65090

0 ce

ntre

s

5090

0 ce

ntre

s

6

Ove

rall

Wid

th m

inis

50

(Exc

ludi

ng th

e ga

p be

twee

n th

e w

all a

nd th

e R

ect.

Tube

)



DIE No. 36015 F60 Flush Glaze Top Trim DIE No. 36014 F60 Flush Glaze Bottom Trim




crealco

PRODUCT MANUAL

9

60 60

16.5

20

6

17

Ø6

250

2025

0

60

Ove

rall

Mul

lion

Hei

ght

60



DIE No. 34912 F60 Mull/Trnsm Face Plate

MULLION FACE PLATE MACHINING

NOTE: Should different hole centres be required, please contact your stockist as well as confirming with engineer for correct holes centres.

Pre punched dia. 6mm holes.

NOTE: Important to always fit the mullion/transome face plate spacer (black pvc spacer) between the mullion or transome & the mullion/transome face plate. Failure to fit the pvc spacer will cause the curtain wall to leak.

Machining to accommodate the sondor tape(Prevents air infiltration)

FACADE 60 MACHINING




crealco

PRODUCT MANUAL

10

20

6

17

Ø6

250

2025

0

TRA

NS

OM

E W

IDTH

= M

ULL

ION

CE

NTR

E T

O C

EN

TRE

MIN

US

65


FACADE 60 MACHININGTRANSOME FACEPLATE MACHINING

NOTE: Should different holes centres be required, please contact your stockist as well as confirming with engineer for correct holes centres.

DIE No. 34912 F60 Mullion/Transome Face Plate

Pre punched dia. 6mm holes

NOTE: The 2 holes on each end of the transome are to be left open inorder to fix the transome to the spigot. (Using a No 6.3 x 20 Tek screw)




crealco

PRODUCT MANUAL

11

FACADE 60 MACHININGH/D TRANSOME MACHINING

DIE No. 57638F60 Transome 100 mm H/D

45.6

45.6

50

Tran

som

e W

idth

= C

entre

to C

entre

min

us 6

5





crealco

PRODUCT MANUAL

12

FACADE 60 MACHINING


DIE No. 35070 F60 Sill

SILL MACHINING

12

88 (for 100 mm Mullion)



NOTE: Use structural silicone when sealing the sill into position, as well as sealing on the sides against the 50 x 25 tubing.

4010

0

OV

ER

ALL

WID

TH m

inus

50

(Exc

ludi

ng g

ap b

etw

een

wal

l & R

ect.

Tubi

ng)

8

8

4010

0±1

200

CE

NTR

ES

C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain wall details-01.dwg, 2016/06/28 10:53:03 AM, DWG To PDF.pc3NOTE: Ensure that no drainage holes are positioned under the mullions.

NOTE: Use the end caps only when 2 sills are been joined together.




crealco

PRODUCT MANUAL

13

30

30

30

40

2020

45

70

The spigots can be adjusted up or down by loosening the bottom tek screw (2mm)

FACADE 60 ASSEMBLYTRANSOME SPIGOT ASSEMBLY

30

OV

ER

ALL

MU

LLIO

N H

EIG

HT

30

2020

2020

30




crealco

PRODUCT MANUAL

14


30

30 30

30

40

40

100 mm Transome Spigot assembly for the 100 mm Mullion




crealco

PRODUCT MANUAL

15


100 mm Transome Spigot assembly for the 160 mm & 190 mm Mullion

30

30

40

40




crealco

PRODUCT MANUAL

16

Ø6 2020

100

Ø6 2020

100

6

FACADE 60 MACHININGTOGGLE & SPACER ASSEMBLY

DIE No. W35701 F60 Flush Glaze ToggleDIE No. W35702 F60 Flush Glaze Spacer

These profiles are aluminium hardware items and sold in packs of 50 with the holes pre-punched. (See Hardware identification page for codes)




crealco

PRODUCT MANUAL

17

Ove

rall

Leng

th =

Cen

tre to

Cen

tre m

inus

21

Ove

rall

Leng

th =

Cen

tre to

Cen

tre m

inus

21

14

FACADE 60 MACHINING FLUSH GLAZING FRAME ASSEMBLYDIE No. 57643 F60 Flush Glazing Frame

6.5 2.5

NB:Besides cutting the glass supports together with the frame, pre-drill the holes as shown to take the No. 8 x 9 panhead screws, this is to prevent drilling into the glass when the glass panels have been siliconed into position.




crealco

PRODUCT MANUAL

18

NB:For accurate cutting of the flush glaze glass supports, fit the glass supports together with the flush glaze framing when cutting.(Remember to pre-drill the holes through the glass supports & frame).

DIE No. W35835F60 Flush GlazingS/Glaze Glass Support

DIE No. W35705F60 Flush GlazingD/Glaze Glass Support

FACADE 60 MACHININGGLASS SUPPORTS ASSEMBLY

5

5

5

5




crealco

PRODUCT MANUAL

19

FACADE 60 MACHINING

OPTION 133 mm spaces between glass panels

A

A - 65 mm

100 mm (3 per panel)

60

A - 85 mm

2.5 A - 65 mm

A - 65 mm


A - 21 mm

A - 33 mm

A - 17

HORIZONTAL CUTTING FORMULA-SINGLE GLAZING




crealco

PRODUCT MANUAL

20

FACADE 60 MACHINING


A

A - 65 mm


60

A - 85 mm

2.5 A - 65 mm

A - 65 mm


A - 21 mm

A - 26 mm

A - 17

HORIZONTAL CUTTING FORMULA-SINGLE GLAZING




crealco

PRODUCT MANUAL

21

FACADE 60 MACHININGHORIZONTAL CUTTING FORMULA-DOUBLE GLAZING


A

A - 65 mm


A - 33 mm

60

A - 85 mm

2.5 A - 65 mm

A - 65 mm


A - 21 mm

A - 17




crealco

PRODUCT MANUAL

22

FACADE 60 MACHININGHORIZONTAL CUTTING FORMULA-DOUBLE GLAZING


A

A - 65 mm


A - 26 mm

60

A - 85 mm

2.5 A - 65 mm

A - 65 mm


A - 21 mm

A - 17




crealco

PRODUCT MANUAL

23

5.5 2.56.5 2.5

Align glass with pip as shown. Ensure structural sealant is applied up to this point.

1. Before starting any flush glazing project, an adhesion test must be carried out with a certified or reputable sealant testing laboratory. The purpose of the adhesion test is to ensure that each substrate used in the project (aluminium profiles, glass, gaskets etc) will be compatible. Upon completion of testing, a written product recommendation will be issued.(procedure can take up 6 weeks).

2. All surfaces (glass, aluminium & gaskets) must be clean, dry & dust free with no damage due to outdoor weathering. Use the correct cleaning solvents & procedures as recommended by the silicone supplier.

3. All the flush glazing glass panel edges must be polished all round. Ensure the glass panels which have special coatings are correctly placed within the frame. Be careful when handling the glass as finger prints can cause adhesion loss.

4. Once the glass is securely positioned within the frame, a continuous application of sealant is to be applied, avoiding any air entrapments. Whether a one or two part component sealant is used, the sealant must be exposed to atmospheric moisture to cure. Always ensure the sealant is within its shelf life.

5. Once the glazed panels has been structurally siliconed, the panels may not be moved until the correct curing time has been adhered to as specified.(preferable to use a 2 part silicone).

6. Always ensure correct adhesion testing is done once curing has been completed.

7. When placing orders onto your stockist for any flush glazing project, please stipulate that the profiles which are to be powdercoated is for a flush glazing project, so that the powdercoating batch number is recorded.

8. The maximum length for a flush glazing panel may not exceed 2000 mm.

Ensure no air bubbles when appling sealant.

FACADE 60 ASSEMBLYSEALANT PROCEDURES

This manual is intended as a basic guideline only on the proper procedures for structural siliconing & Wispeco will not be held respon-sible for any loss or damage whatsoever. An engineer or competent person is required for all projects over 10 m high.

Important information regarding structural siliconing:



Align glass as shown. Ensure structural sealant is applied up to this point.

6.5 2.5

NB:To allow for ease of fitting the glass support profiles around the frame once the glass panel has been siliconed into place, fit masking tape over the area as shown before commencing with siliconing as to prevent any silicone onto this area.(Ensure that no tape is fitted over the area where the silicone will be applied).

To prevent any silicone from been pushed through between the glass & the gasket, apply weight onto the glasspanel while applying the silicone.

To prevent any silicone from been pushed through between the glass & the gasket, apply weight onto the glasspanel while applying the silicone.

Ensure no air bubbles when appling sealant.




crealco

PRODUCT MANUAL

24

FACADE 60 ASSEMBLYRECOMMENDED SEALANTS

N.B.FG Trading or Dow Corning can assist with the requirements for structural silicone (including the adhesion test) & polycord.




crealco

PRODUCT MANUAL

25

5.5

6 62

24.7

6

6.38

5

5

5.5

18

18

1

Step 1:Once the frame has been assembled together, the weatherseal gasket can be inserted into the profile as shown on all 4 sides.

Step 2:After taking the required steps to ensure the glass & aluminium profiles have been adequately prepared & cleaned, the glass can now be placed on top of the weatherseal gasket as shown & structural silicone applied. (See important notes on page about sealant procedures).

Step 3:Once the structural silicone has been applied, the glass supports can be fitted on all 4 sides & fixed every 800 mm centres with No. 8 x 9 panhead S/S screws.

Step 4:After fitting the glass supports on all 4 sides, crealco silicone sealer is then applied to close off the cavity as shown. For double glazing units, 8 mm polycord is fitted into the cavity & then silicone sealer applied. Remember to fit the appropiate glass setting blocks on the bottom glass supports.

UNIQUE FEATUREThe add-on glass support has been developed to assist with the structural silicone glazing of panels by making it easier to inject and control the silicone without any obstructions.

The glass support is affixed after the curing of the structural silicone and allows for simple completion of the weather seal silicone process.

FACADE 60 ASSEMBLYFLUSH GLAZING FRAME ASSEMBLY

Step 1 Step 2 Step 3 Step 4





crealco

PRODUCT MANUAL

26

2.5

2.5

6 6

2

2

24.7

60.97

6.38

2

18

18

Step 1:Once the frame has been assembled together, the weatherseal gasket can be inserted into the profile as shown on all 4 sides.

Step 2:After taking the required steps to ensure the glass & aluminium profiles have been adequately prepared & cleaned, the glass can now be placed on top of the weatherseal gasket as shown & structural silicone applied. (See important notes on page of sealant procedures).

Step 3:Once the structural silicone has been applied, the glass supports can be fitted on all 4 sides & fixed every 800 mm centres with No. 8 x 9 panhead S/S screws.

Step 4:After fitting the glass supports on all 4 sides, crealco silicone sealer is then applied to close off the cavity as shown between the glass & the glass support profile. Remember to fit the appropiate glass setting blocks on the bottom glass supports.


Step 1 Step 2 Step 3 Step 4

UNIQUE FEATUREThe add-on glass support has been developed to assist with the structural silicone glazing of panels by making it easier to inject and control the silicone without any obstructions.

The glass support is affixed after the curing of the structural silicone and allows for simple completion of the weather seal silicone process.





crealco

PRODUCT MANUAL

27

FACADE 60 ASSEMBLYSEALANT USAGE CALCULATOR

DEPTH (mm) 2 3 4 5 8 10 12 15 20 25 30 40 502 75.0 50.0 37.5 30.0 18.8 15.0 12.5 10.0 7.5 6.0 5.0 3.8 3.03 50.0 33.3 25.0 20.0 12.5 10.0 8.3 6.7 5.0 4.0 3.3 2.5 2.04 37.5 25.0 18.8 15.0 9.4 7.5 6.3 5.0 3.8 3.0 2.5 1.9 1.55 30.0 20.0 15.0 12.0 7.5 6.0 5.0 4.0 3.0 2.4 2.0 1.5 1.26 25.0 16.7 12.5 10.0 6.3 5.0 4.2 3.3 2.5 2.0 1.7 1.3 1.08 18.8 12.5 9.4 7.5 4.7 3.8 3.1 2.5 1.9 1.5 1.3 0.9 0.810 15.0 10.0 7.5 6.0 3.8 3.0 2.5 2.0 1.5 1.2 1.0 0.8 0.615 10.0 6.7 5.0 4.0 2.5 2.0 1.7 1.3 1.0 0.8 0.7 0.5 0.420 7.5 5.0 3.8 3.0 1.9 1.5 1.3 1.0 0.8 0.6 0.5 0.4 0.3

DEPTH (mm) 2 3 4 5 8 10 12 15 20 25 30 40 502 246.1 164.0 123.0 98.4 61.5 49.2 41.0 32.8 24.6 19.7 16.4 12.3 9.83 164.0 109.4 82.0 65.6 41.0 32.8 27.3 21.9 16.4 13.1 10.9 8.2 6.64 123.0 82.0 61.5 49.2 30.8 24.6 20.5 16.4 12.3 9.8 8.2 6.2 4.95 98.4 65.6 49.2 39.4 24.6 19.7 16.4 13.1 9.8 7.9 6.6 4.9 3.96 82.0 54.7 41.0 32.8 20.5 16.4 13.7 10.9 8.2 6.6 5.5 4.1 3.38 61.5 41.0 30.8 24.6 15.4 12.3 10.3 8.2 6.2 4.9 4.1 3.1 2.510 49.2 32.8 24.6 19.7 12.3 9.8 8.2 6.6 4.9 3.9 3.3 2.5 2.015 32.8 21.9 16.4 13.1 8.2 6.6 5.5 4.4 3.3 2.6 2.2 1.6 1.320 24.6 16.4 12.3 9.8 6.2 4.9 4.1 3.3 2.5 2.0 1.6 1.2 1.0

WIDTH (mm)RUNNING METER PER 300ML CARTRIDGE

RUNNING FEET PER 300ML CARTRIDGEWIDTH (mm)

SEALANTS USAGE CALCULATOR

2.5

2.5

6 6

2

2

24.7

60.97

6.38

2

18

18

Use this calculator to work out the required silicone as the silicone is not included in the quote from Wispeco.




crealco

PRODUCT MANUAL

28

Ensure the correct setting blocks are positioned in place before sealing applied.


5

5




crealco

PRODUCT MANUAL

29

To fit the Flush Glaze Toggle into the frame, hold at a slight angle & insert as shown in diagram A. Once inserted, the toggle can be straightened out.

100 100

Overall Transome width

Typical positions of the Flush Glaze Toggles & Spacers.

Positions of the Flush Glaze Spacer for the transomes. For transomes wider than 1800 mm, 4 x Flush Glaze Spacers need to be fitted with the F60 14 mm Spacer cut to the same length as the flush glaze spacer. Use the 6.3 x 24 Pressure Plate screws (Code: F60-PPS6.3x24)

FACADE 60 ASSEMBLYFITTING OF TOGGLES

To prevent the flush glaze toggle from slding down once inserted into the panel frame during handling & installation, cut & fit a small piece of 6 x 9 double sided tape under the toggle.




crealco

PRODUCT MANUAL

30

130

100

2020

Corner Cleat

Corner Cleat

Flush Glaze Toggle

Flush Glaze Toggle

FACADE 60 ASSEMBLYLOCATION OF TOGGLES

6.3 x 24 Pressure Plate screws

To prevent the flush glaze toggle from slding down once inserted into the panel frame during handling & installation, cut & fit a small piece of 6 x 9 double sided tape between the 2 shorts legs as shown.




crealco

PRODUCT MANUAL

31



Step 1: Fit the Flush Glaze Bottom Trim(continous) to the bottom row of transomes, as well as the 14 mm Spacer. Use the 6.3 x 24 Pressure Plate screws. (Code F60-PPS6.3x24)

Step 2: Insert into position the bottom row of panels, which will rest on top of the Flush Glaze Bottom Trim.(running full width of the bottom of the screen).

Step 3: Fit the Flush Glaze Spacer onto the next row of transomes. The Flush Glaze Toggles which are fitted to the sides of the panels can now also be fixed to the mullions.

Step 4: Fit the next row of flush glazed panels as shown, allowing the panels to rest on the Flush Glaze Spacers.

Step 5: Once all of the top row of panels is fitted, the top Flush Glaze Channel can be fitted, and then the perimeter silicone applied.

NB: The Flush Glaze Spacer cannot be fitted as shown above, as it is upside down, it will not be able to go into position.

FACADE 60 ASSEMBLYFITTING OF SPACERS





crealco

PRODUCT MANUAL

32

1000

OR

AS

PE

R E

NG

.

D

75

FACADE 60 ASSEMBLYEXPANSION JOINTS

Ens

ure

that

th

e pr

essu

re

plat

e jo

int

over

laps

th

e m

ullio

n jo

int b

y m

in 2

5 m

m, b

ut d

o no

t fix

the

pres

sure

pla

te t

hat

over

laps

the

mul

lion

as th

is w

ill

prev

ent m

ovem

ent a

s re

quire

d.

PALIGHT FOAMED PVC (75 mm X 500 mm) to be fitted between the expansion profile & mullion as shown. (CODE: F60-EPS75MM)Hardware code: F60EPSPACER/75

100 mm Expansion Profile

Insert WEATHERSEAL gasket before fittingthe expansion profile into the mullions.(Use silicone spray for smoother sliding)

Note: An eng. must specify the correct fixing when fixing the expansion profiles to the mullions.




crealco

PRODUCT MANUAL

33

130

1000

OR

AS

PE

R E

NG

.

D

130

14.6445

FACADE 60 ASSEMBLYEXPANSION JOINTS

Insert WEATHERSEAL gasket before fitting the expansion profile into the mullions.(Use silicone spray for smoother sliding)

160 mm & 190 mm Expansion Profile

Ens

ure

that

the

pres

sure

pla

te jo

int

over

laps

the

m

ullio

n jo

int b

y m

in 2

5 m

m, b

ut d

o no

t fix

the

pres

sure

pla

te

that

ov

erla

ps t

he m

ullio

n as

thi

s w

ill p

reve

nt m

ovem

ent

as

requ

ired.

Note: An eng. must specify the correct fixing when fixing the expansion profiles to the mullions.

PALIGHT FOAMED PVC (130 mm X 1000 mm) to be fitted between the expansion profile & mullion as shown.Hardware code: F60-EPS130MM

PALIGHT FOAMED PVC (130 mm X 1000 mm) to be fitted between the expansion profile & mullion as shown.Hardware code: F60-EPS130MM

Insert WEATHERSEAL gasket before fittingthe expansion profile into the mullions.(Use silicone spray for smoother sliding)




crealco

PRODUCT MANUAL

34

L

L

L

FACADE 60 ASSEMBLY

These fixing variations to be confirmed by an eng. as to what is suitable for each project

L (Expansion profile) = 1000 mm or as per eng.

Option 1 Option 2 Option 3

WINDLOAD & DEADLOAD BRACKETS




crealco

PRODUCT MANUAL

35

FACADE 60 ASSEMBLY

NOTE: All fixings to be specified by an engineer for intermediate anchors (Depicted anchors are for illustrative purposes only)

NOTE: All fixings to be specified by an engineer for intermediate anchors (Depicted anchors are for illustrative purposes only)

Slotted holes to be machined to suit the fixings. Drawing shows fixed intermediate anchor (deadload)

Deadload Bracket Windload Bracket

Slotted holes to be machined to suit the fixings. Drawing shows loose intermediate anchor (windload)

WINDLOAD & DEADLOAD BRACKETS

Recommended to fit Lock Washer




crealco

PRODUCT MANUAL

36

140

15 15

THCW Base PlateMachining detail for the 100 mm Mullion & Expansion Profile

30 90

52.25 35.5 52.25

3045

15

45

140

Ø6.5

Mach

ine sl

otted

hole

in the

base

plate

to su

it anc

hors

13.5

24

170

80

24

6

90 30

45

FACADE 60 ASSEMBLY

All fixings to be specified by an eng.

Option A100 mm Mullion

Option B

Machine slotted holes in the base plate to suit

MULLION BRACKET OPTIONS

Base Plate & Expansion profile for the 100 mm mullion

Min. height for expansion profile = 150 mm

W35122F60 Expansion Profile 100 mm

F60-PPS6.3X36No. 6.3 x 36 St . St. Screw for fixingbase plate to expansion profile


Note:The base plate expansion profiles are cut to a min. height of 150 mm, but may be required to be longer, please consult with the facade engineer for confirmation.




crealco

PRODUCT MANUAL

37

140

15 15


30

150

78

Mach

ine sl

otted

hole

in the

base

plate

to su

it anc

hors

2010

030

140

Ø6.5

52.5 35 52.5

13.5

Ø6.5

FACADE 60 ASSEMBLYMULLION BRACKET OPTIONS




W35178F60 Expansion Profile 160 mm

160 mm Mullion






crealco

PRODUCT MANUAL

38

140

15 15


30

Mach

ine sl

otted

hole

in the

base

plate

to su

it anc

hors

2525

180

130

52.5 35 52.5

140

9013

.5

Ø6.5

Ø6.5

FACADE 60 ASSEMBLYMULLION BRACKET OPTIONS

190 mm Mullion









crealco

PRODUCT MANUAL

39

1000

OR

AS

PE

R E

NG

.

D

75

FACADE 60 MACHININGFABRICATION - EXPANSION PROFILES

Ensu

re

that

th

e pr

essu

re

plat

e jo

int

over

laps

th

e m

ullio

n jo

int

by m

in 2

5 m

m,

but

do n

ot fi

x th

e pr

essu

re p

late

th

at

over

laps

the

mul

lion

as t

his

will

pre

vent

mov

emen

t as

requ

ired.

1.1 Cut the mullions as per required length.

1.2 Cut the applicable expansion profiles 1000mm or as per eng.

1.3 Fit the GSL-WSF gasket to both ends of the expansion profile.

1.4 Slide the expansion profile into the one end of the mullion up to centre line of the expansion profile .

1.5 Slide the Palight foamed pvc up to half way into the mullion on both sides of the expansion profile as shown.

1.6 On the “V” groove of the mullion, fix bolt as per eng.

1.7 Slide the other mullion over the remaining part of the expansion profile leaving the required expansion joint.

1.8 Silicone the joint, especially the inside of the mullion where the glass is located as water is designed to drain down the inner wet chamber.

1.9 Ensure the correct fixing is used as per an eng. for the fixing of the expansion profile to the mullion.




crealco

PRODUCT MANUAL

40

FACADE 60 SPECIFICATIONSGASKET & GLASS THICKNESS OPTIONS

24.76

6.38 8.38

22 20

2

0.76 2.76

0.97

1.03

C:\AA-LEE\AA-LEE\DRAW\WISPECO CURTAIN WALL\Curtain wall details-01.dwg, 2016/06/23 12:44:48 PM, DWG To PDF.pc3




crealco

PRODUCT MANUAL

41

FACADE 60 MACHINING

1.1 Cut mullions & face plate all to the same required length.

3.1 Ensure all ends are deburred & all surfaces are clean before fitting together.

3.2 Position mullion face up, place face plate spacer on top, then fit face plate on top of face plate spacer. Always check that all 3 profiles sit correctly into one another.

3.3 Ensure the 3 profiles are all equal in length & do not overlap each other & fit firmly together.

2.1 Ensure 6 mm Diameter holes in the face plate have been punched out as shown.

2.2 Machining top and bottom of the face plate is required for flush glazing.

1

3

60

28

60

10.10

57.83

4.25

60

18

14

60

28

47

60

17.994.6

604060

40.2

88.2

4.1 Fix 6.3 x 20 St. St. self drilling tek screws with washers into the pre-punched holes, ensure tek screws are firmly fixed into the mullion. Always ensure that there is no burr when fixing the screws.

4.2 Ensure that the top & bottom screws are min. 50 mm from the ends of the profile.

Note: Where required, always drill dia. 6 mm holes in the face plate before fixing the tek screws to the mullions.

5. Cut the 14mm spacers (single glazing) 100 mm long to suit both the toggles & spacers.

3.1

3.2

4.2

4.1

3.3

4

2

5

FABRICATION - MULLIONS




crealco

PRODUCT MANUAL

42

FACADE 60 MACHINING

1. Cut the transome & transome face plate to the same required length except for the face plate spacer which is cut 20 mm shorter.

1

2.1 Ensure all ends are deburred & all surfaces clean before fitting together.

2.2 Cut the transome end caps according to the transome size & glue with the vulcanising glue to the face plate, ensure that the end cap is adequatly & securely fitted to prevent water penetration.

2.3 Position face plate spacer on top of transome, then fit face plate on top.

2.4 Ensure the 3 profiles are firmly positioned together .

3.1 Ensure dia. 6 mm holes are pre-drilled right through the face plate & the transomes, as these holes 20 mm from the ends of the transome are to accommodate the self drilling screws to fix into the spigots.

NB Transome clip-on cover is only fitted on site. (Remember to supply end caps for the clip-on cover)

Transomes ready to go to site for fitting onto spigots.

2

2.1

2.2

2.4

2.4

2

3.2 Fix 6.3 x 20 St. St. self drilling tek screws with washers into the pre-punched holes., ensure screws securely fitted to the transomes with no burr.

3.3 DO NOT fit the end screws on the transome as these holes are used to affix the transome to the Mullion-Transome Spigot.

3

FABRICATION - TRANSOMES




crealco

PRODUCT MANUAL

43

FACADE 60 MACHININGFABRICATION - SILL

1.1 Cut to length and ensure weep holes are machined as required. See relevant page for machinng of sill.

1.2 Slide Euro butterfly gasket into profile as shown. Use silicone spray for ease of fitting gasket.

1.3 Fit & silicone (structural silicone) end caps only when 2 sill s need to be joined together. (Preferable to silicone on site when joining).

1.4 Ensure that water can freely flow through drainage holes (no burrs or debris).

1.5 To prevent water leakage through 2 sills when joined together with the end cap, best to join on site. (Use structural silicone).

1

1.4

1.3

1.3

1.2




crealco

PRODUCT MANUAL

44

FACADE 60 MACHINING

Spigots

1

2.1 Fit the appropriate gaskets into the transomes. See the glazing chart.

2.2 Use the vulcanising glue to glue the gasket ends to the transome end caps.

NB: Always make sure the gaskets are cut an extra 6 mm to 8 mm longer, so as to bond firmly against the end cap.

1.1 Establish transome centres, see relevant page for correct positioning of spigots.

1.2 Fit pre-cut spigots using 5.5 x 70 St. St. Tek screws.

1.3 Ensure spigots are correctly positioned on the V-groove of the mullion.

1.4 Ensure correct orientation of the spigot & check that the spigot sits flush on the profile after fixing with the tek screws.

Note: Fasten the spigot to the mullion using the open port as this will allow minor adjustments to be made before complete fixation using the closed port.

Spigots can also be fitted on site using the Crealco Spigot jig specially designed for ease of fixing spigots to mullion. (only available for the 100 mm Mullion).

7.1

7.2

7.37.4

1.3

1.3

2

FABRICATION - SPIGOTS

2.2

2.2




crealco

PRODUCT MANUAL

45

TYPICAL DOUBLE GLAZING DETAIL

60

OUTSIDE

100

Various

50 -

50 m

m T

rans

ome

24.7

628

25

12.15

5650

25


FACADE 60 SECTIONSHORIZONTAL - DOUBLE GLAZING




crealco

PRODUCT MANUAL

46

TYPICAL SINGLE GLAZING DETAIL

60

100

Various

50 -

50 m

m T

rans

ome

28

12.15

6.38

37

25 25

50

OUTSIDE


FACADE 60 SECTIONSHORIZONTAL - SINGLE GLAZING




crealco

PRODUCT MANUAL

47

OUTS

IDE

60

506.38 28

12.6

15

30

50

Hei

ght o

f the

Flu

sh G

laze

Fra

me

(W57

643)

= T

rans

ome

Cen

tre to

Cen

tre -

21 4

5 (W

ill v

ary

for e

very

pro

ject

)60

Gla

ss H

eigh

t = T

rans

ome

Cen

tre to

Cen

tre -

26

22


FACADE 60 SECTIONS


VERTICAL - SINGLE GLAZING

OPT

ION

226

mm

spa

ces

betw

een

glas

s pa

nels

(Opt

ion

1 is

33

mm

bet

wee

n pa

nels

)

NOTE: Due to each project been unique, the ceiling detail will need to be considered with regards to the ceiling intergrating with the curtain wall.

NOTE: Due to each project been unique, the floor detail will need to be considered with regards to the finish floor level intergrating with the curtain wall.




crealco

PRODUCT MANUAL

48

3090

OUTS

IDE

6.38

21


30

FACADE 60 SECTIONSSILL - SEALING

NB:Extremely important to silicone seal across the entire sill as shown.





crealco

PRODUCT MANUAL

49

TYPICAL SINGLE GLAZING DETAIL

60Various

25

50

OUTSIDE


50


NB:Extremely important to silicone seal across the entire sill as shown.

Apply structural silicone as shownwhere sill finishes against tubing.

FACADE 60 SECTIONSSILL - SEALING




crealco

PRODUCT MANUAL

50

60

OUTSIDE

100

50 -

50 m

m T

rans

ome

12.15

55.3

6

24.7

6 6.38

26


FACADE 60 SECTIONSSINGLE DOUBLE GLAZING COMBO





crealco

PRODUCT MANUAL

51

12




FACADE 60 SECTIONS

100 mm Mullion 160 mm Mullion 190 mm Mullion

Positioning of sill according to the various mullions

SILL ASSEMBLY




crealco

PRODUCT MANUAL

52

OUTS

IDE

90

OUTS

IDE

16.5

30

905.5

2

FACADE 60 SECTIONSBASE PLATE

Extremely important to silicone seal across the entire sill as shown.

All fixings to be specified by an Engineer.





crealco

PRODUCT MANUAL

53

TYPICAL BRACKET DETAILLOCK WASHER

ALL FIXINGS TO BE SPECIFIEDBY ENG.

170

80

OUTSIDE


INTERMEDIATE MULLION BRACKET

FACADE 60 SECTIONS

W3297460 MM Mullion Bracket

All fixings to be specified by an Engineer.

Fitting of bracket fixings to mullion must be min. 50 mm from top or bottom of mullion.




crealco

PRODUCT MANUAL

54

OUTSIDE

OUTS

IDE

Max. 450


50

50

24

243

FACADE 60 SECTIONS

NOTE: For all corner butt joint applications, the glass needs to be polished.

Fix a 50 x 50 x 3 thk flat as shown to stiffen corner joint

Detail A

See detail A

DETAILS-BUTT JOINT CORNER




crealco

PRODUCT MANUAL

55

OUTS

IDE

82

25

82

50

DETAILS-TRANSOME OVER AN OPENING

FACADE 60 SECTIONS




crealco

PRODUCT MANUAL

56

FACADE 60 SECTIONSDETAILS-DOOR INSERT

60

OUTSIDE

100

50 -

50 m

m T

rans

ome

28

12.15

6.38

37

30





crealco

PRODUCT MANUAL

57

FACADE 60 SECTIONSDETAILS-DOOR INSERT

OUTS

IDE

63


OUTS

IDE 30

71


Option 2 - Using the Flush Glaze bottom Trim




crealco

PRODUCT MANUAL

58

FACADE 60 SECTIONSDETAILS-WINDOW INSERT

60

OUTSIDE

100

50 -

50 m

m T

rans

ome

28

12.15

6.38

37

30


Date post:	22-Mar-2022
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FAÇADE 60 - Crealco

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