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fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance...

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Page 1: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

fabric.cc

Page 2: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

We create the World’s most advanced saddles.

Fabric creates unique and innovative cycling products, which combine performance, comfort and efficiency in the most simple and elegant solutions. We push the boundaries of traditional component and accessory design by taking an unconventional approach to development. We look outside of the bicycle industry to find the latest engineering and manufacturing technologies to construct products in ways that no other manufacturer has done to date. We have a clear understanding of good ergonomics and their benefits, and we aim to make it easy for you to find the product that suits your needs best.

Page 3: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

We create the World’s most advanced saddles.

The ALM shallow saddle; Flexible carbon.

Page 4: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

We kneW from the outset that We had to look outside of the traditional methods and sources of manufacture.

The Cell saddle uses a unique structure of hexagonal air-filled cells, which does away with the need for foam and a cover.

Technology plays a vital part in the design and engineering process at Fabric. By looking at parallel industries we have adopted new methods of prototyping and manufacture that have enabled us to create the most innovative and market leading products. We have partnered with the makers of high-end running shoes to bring their technology and experience to the development of our ground breaking Cell saddle.

For our ALM carbon saddle we collaborated with Airbus Group Innovations, who are pioneering 3D titanium printing, to prototype the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product categories we will be adopting a similar approach to design, engineering and manufacture to bring real advantages and benefits to our users.

Page 5: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

Th

e Sc

oop

an

d L

ine

sad

dle

s ad

opt

a u

niq

ue

thre

e-p

art

con

stru

ctio

n t

ech

niq

ue,

rem

ovi

ng

the

nee

d f

or

seam

s an

d st

itch

ing.

By

sim

pli

fyin

g th

e as

sem

bly

we

are

able

to

ref

ine

the

soft

nes

s o

f th

e co

ver

and

th

e fl

exib

ilit

y o

f th

e b

ase.

The ALM saddle is named after Additive Layer Manufacturing, the method for printing titanium in a three dimensional form.

Page 6: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

Line is suited to a narrow-hipped, slim body.Scoop & ALM suit an average sized body. Cell is designed for a wide-hipped, stocky body.

We make a range of saddles to maximise comfort and performance. It’s simple to find the right fit; you simply choose your body type and your riding position. We use the Somatotype index to identify the correct saddle width for you. Somatotypes refer to your underlying physique and is not changed by overeating or training. It is easy to find your Somatotype, you simply divide your height(cm) by your wrist circumference(cm), and multiply by 100. This percentage indicates which Somatotype you are. Depending on your Somatotype we can recommend a saddle that best suits your bone structure.

Page 7: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

Fla

t pr

ofil

e is

for

an

aero

dyna

mic

pos

itio

n.

Shal

low

pro

file

a m

ore

upri

ght

posi

tion

. R

adiu

s pr

ofil

e is

for

the

mos

t up

righ

t po

siti

on.

Page 8: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

Line

is a

nar

row

sadd

le w

ith a

pre

ssur

e re

lief c

hann

el in

the

cove

r, w

hich

opt

imis

es w

eigh

t an

d in

crea

ses

flex

ibil

ity.

T

he L

ine

sadd

le is

bes

t sui

ted

to a

nar

row

-hip

ped,

slim

bod

y.

It is

ult

ra li

ghtw

eigh

t, e

rgon

omic

and

sup

rem

ely

com

fort

able

.

AVAILABLE 2015

Page 9: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

Scoo

p is

a m

id-w

idth

sad

dle,

whi

ch p

erfe

ctly

bal

ance

s co

mfo

rt,

perf

orm

ance

and

sim

plic

ity.

The

Sco

op s

addl

e be

st s

uits

an

aver

age

size

d bo

dy. I

t’s a

vaila

ble

in o

ur la

rges

t sel

ecti

on o

f pr

ofil

es,

base

and

rai

l mat

eria

ls a

nd c

olou

rs.

Page 10: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

Cel

l is

a w

ider

sad

dle,

whi

ch fe

atur

es o

ur u

niqu

e H

ex-a

ir

tech

nolo

gy, p

rovi

ding

the

ultim

ate

in c

omfo

rt. T

he C

ell s

addl

e

is d

esig

ned

to b

est

fit a

wid

e-hi

pped

, sto

cky

body

. The

Hex

-air

cus

hion

-in

g of

fers

all

the

bene

fits

of a

gel

sad

dle

wit

hout

the

add

itio

nal w

eigh

t.

AVAILABLE 2015

Page 11: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

Des

igne

d in

col

labo

rati

on w

ith

Air

bus,

this

cut

ting

edg

e pr

ojec

t del

iver

s a

wor

ld fi

rst i

n sa

ddle

tech

nolo

gy. C

ombi

ning

cut

ting

edge

man

ufac

turi

ng

tech

niqu

es, s

tate

of t

he a

rt m

ater

ials

and

trad

itio

nal h

and

craf

tsm

ansh

ip

we

have

cre

ated

pos

sibl

y th

e m

ost a

dvan

ced

sadd

le e

ver

mad

e.

Page 12: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

From the outset we wanted to push the boundaries of saddle design to deliver a beautiful cutting-edge product that performs at the highest level. Working closely with engineers from Airbus Group Innovations, and utilising Additive Layer Manufacturing technology, enabled us to create a saddle design previously considered unachievable using carbon material. The result is an ultra-lightweight saddle with a distinctly unique organic form. By moving the rear mounting points of the rails to the edge of the base we opened up the centre part of the saddle, creating more flexibility. In normal circumstances this would make the outside of the saddle even more stiff and uncomfortable, but the way that the rails are designed allows them to act like a leaf spring - which dampens vibration and allows optimum flex across the whole of the ALM saddle.

FLEXIBLE CARBON

Page 13: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

Designed in collaboration with Airbus Group Innovations.

Page 14: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

The first contact points of your bike are where you require comfort

the most. Our all-weather grip uses a dual contour, over-moulded

sleeve that has a hidden aluminium clamp, which increases the

surface area, and a hollow-hex barrel to reduce weight.

grip

The lightest lock-on grip.

Page 15: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

Our hi-grip handlebar tape has a shock absorbing gel backing. It’s

simple to wrap, reusable and suitable with or without gloves in any

conditions. Available in a selection of colours or a limited edition

buffalo leather - as used on the ALM Ltd saddle.

tape

Lightweight tape in 6 colours and buffalo leather.

Page 16: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

S C O O P F L A T U L T I M A T E1 6 2 g

S C O O P F L A T P R O1 7 6 g

S C O O P F L A T E L I T E2 4 4 g

S C O O P F L A T R A C E2 3 8 g

S C O O P S H A L L O W U L T I M A T E1 7 6 g

S C O O P S H A L L O W P R O1 8 4 g

S C O O P S H A L L O W R A C E2 4 6 g

S C O O P S H A L L O W E L I T E2 5 2 g

S C O O P R A D I U S U L T I M A T E1 8 0 g

S C O O P R A D I U S P R O1 9 4 g

S C O O P R A D I U S R A C E2 5 0 g

S C O O P R A D I U S E L I T E2 5 8 g

Page 17: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

S C O O P R A D I U S E L I T E2 5 8 g

A L M S H A L L O W U L T I M A T E1 4 0 g

Base: Custom UD carbon-fibre Rail: Carbon-fibre leaf-spring Upper: Ultra-light PU foam pad Cover: Vacuum bonded cover

S C O O P U L T I M A T E

Base: Uni-directional Carbon-fibreRail: 7mm x 9mm Carbon-fibreUpper: Lightweight PU foamCover: Waterproof microfibre

S C O O P P R O

Base: Nylon Rail: 7mm x 9mm Carbon-fibreUpper: Lightweight PU foamCover: Waterproof microfibre

S C O O P E L I T E

Base: NylonRail: Hollow Cro-moUpper: Lightweight PU foamCover: Waterproof microfibre

S C O O P R A C E

Base: NylonRail: Hollow Titanium-alloyUpper: Lightweight PU foamCover: Waterproof microfibre

A L M L T D T A P E

Outer: Buffalo leatherCushion: 2.5mm foamBase: 1mm silicone gel

T A P E

Outer: Hi-grip knurled rubber Cushion: 2.5mm foamBase: 1mm silicone gel

G R I P

8 0 g p a i r

Outer: Kraton rubberBarrel: PolypropyleneClamp: AluminiumLength: 135mm

LINE & CELL

AVAILABLE

2015 LINE & CELL

AVAILABLE

2015

Page 18: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

What does ALM stand for ?ALM stands for additive layer manufacture – the process we initially used when we designed the saddle with 3d printed titanium rails

What makes it unique ?The rail design provides a leaf spring, allowing the saddle to flex in the centre in a similar manner to our proven Scoop saddles. This allows us to use minimal padding (and save weight), as the comfort comes from the flex in the base.

What width is the ALM ?142mm – this is the optimal width for a saddle (140-145) to suit all types of riders, and accounts for 85/90 % of all high end saddles sold.

Why no ti rails ?The titanium rails, proved a lot more costly to produce ($750+ retail). We discovered we could make the same saddle, lighter and cheaper using carbon, without compromising the design. We would not however have come to the design, had we not developed the saddle using ALM, as traditional carbon factories had told us it was impossible to make.

What is the carbon lay up ?The base is 1.2mm thick. Which equates to 9 UD carbon layers6 layers @ 30 degrees, 2 layers @ 45 degree and 1 @ 0 degree

What input did Airbus have in the project ?Airbus helped with the design of the rail structure. From Fabrics initial design they ran over 20 design scenarios through their FEA software. Equating to over 150 hours of analysis

What does FEA stand for ?Finite element analysis – this is when a 3d model is broken up into thousands of tiny triangles (finite elements). A load is then applied and the software calculates the force on every point of these triangles, to produce a “real world” loading scenario, to see if the material will withstand the forces placed upon it.

Fabr

ic F

AQ

’s

Why Line ?The Line refers to the cut out channel on the saddle – unique to fabric, as it cuts right to the base.

What makes it unique ?The “Line “ feature provides pressure relief, and weight reduction, without sacrificing the inherent (and thoroughly proven) flex characteristics of the saddle. (A cut out in the base would create the need for additional support around the hole, and as such adversely affect the bases flex)

What materials are used ?Microfibre foam topper, with a nylon / nylon re-enforced base (depending on spec level)

What width is the Line ?134mm – so it is suited to riders looking for a more race orientated saddle / ectomorphs

Why is it not available in all the curvatures ?The Line is only tooled in Shallow at present, as it is a race saddle, we have not created a radius (more upright) version. Flat will likely follow in the new year

Page 19: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

Why Scoop ? The saddle is based around the hugely successful Charge Spoon and Scoop saddles (over 250,000 units in the UK). With the addition of 2 additional curvatures to the saddles, we have created 3 unique saddles, to suit every riding style – at the optimal width for the majority of riders.

What makes it unique ?3 piece construction (rails / base / topper) – produced using vacuum bonding, this means that there is no top cover (holding the foam of a traditional saddle under tension) which allows for more flex in our saddles, and also means it looks incredibly clean, as it does not rely on glue and staples on the base.

How does the curvature story work ?Flat: Flat provides an efficient supportive platform for an aerodynamic, stretched position.Shallow: Shallow suits a performance orientated position that demands comfort and flexibility. Radius: Radius is aimed at a more upright riding position, it’s shape offers maximum support and com-fort.

What width is the Scoop ?142mm – so it is suited to 85/90% of riders. With the addition of 3 curvature levels, riders can find a saddle best suited to their favoured riding style.

What materials are used ?Microfibre foam topper, with a nylon / nylon re-enforced / carbon base (depending on spec level)

What are the spec levels ?Elite = Nylon base / cro mo rails Race = Nylon base/ ti rails Pro = Nylon re-enforced base / carbon railsUltimate = Carbon rails / carbon base

Why Cell ?The name comes from the hexagonal “cells” that provide a unique cushioning effect.

What makes it unique ?The air cells of the saddle - these are filled with air as opposed to the traditional gel. As such they provide comfort, at a reduced weight. The construction method of the saddle is also unique, as it is not manufac-tured in a traditional saddle factory – and utilises similar clean construction methods seen in the Scoop saddles.

What materials are used ?TPU upper, with a PC base

What width is the Cell ?155mm – so it is suited to riders looking for a comfort saddle / those who are mesomorphs

Why is it not available in all the curvatures ?The Cell is a comfort saddle / for larger riders, so only comes in a radius profile – to provide a more upright position / support

Page 20: fabric - Cannondalestore the carbon leaf spring rails; the result is a radically unique appearance with exceptional shock absorbing characteristics. As we look to enter new product

FABrIC Is AN INNoVAtIVE NEW pArts BrANd.


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