FABRICATORS MANUAL - Wapro ERP...approved manuals\man-0034\man-0034-04 issue level 01 the 110 type...

$Page 1: FABRICATORS MANUAL - Wapro ERP...approved manuals\man-0034\man-0034-04 issue level 01 the 110 type folding opener is ideal for obstructive scenarios such as tables below the window.$
ISSUE LEVEL 05U:\APPROVED MANUALS\MAN-0034\MAN-0034-01

FABRICATORS MANUAL

5th Edition

INDEX

Key featuresIntroduction to Folding Opener PlusOperation of High Level Folding Openers Part Number System Quick Reference Matrix Tandem Bar & Accessories Installation Guide - UPVC Installation Guide - Timber Installation Guide - AluminiumAnchor Insert Application DetailsDesigning and Ordering Openers Order form - Transom Applications Order form - Sill Applications Order form - AccessoriesAvailablityApplicable StandardsTestingWarranty DetailsMaintenanceTrouble Shooting GuideAuthorities

12345678910111213131415161616161617

GIVES SECURE LOCKING AND CONTROLLEDVENTILATION IN ONE SIMPLE OPERATION. IDEAL FOR USE IN SCHOOLS, HOSPITALS,OFFICES, HOTELS, RESIDENTIAL HOMES,AND SHELTERED HOUSING. CAN BE FITTED TO MOST TIMBER, PVC-U,ALUMINIUM, STEEL, AND COMPOSITEWINDOWS. AVAILABLE IN A RANGE OF FIVE STANDARD RAL COLOURS ANODISED OR PAINT FINISH OPTIONS VARIOUS MOULDING COLOUR OPTIONS

KEY FEATURES

Caldwell Hardware (UK) LtdHerald Way,Coventry,CV3 2RQ.

Tel. 024 7643 7900Fax. 024 7643 7969

Email: [email protected] Site: www.caldwell.co.uk

© 2013 Caldwell Hardware (UK) Limited

Published on 22/11/2013 at 15:35:36 Page 1 of 17

mailto:[email protected]

http://www.caldwell.co.uk

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

ISSUE LEVEL 01DATASHEET REF. 00533

Close

Open

Close

Open

Open

Close

FOLDING OPENER PLUS - '110 type'Transom Applications

Folding openers are best suited to top hung windows but they may also be fitted to bottom hung, fully reversible, and pivot windows.

FIXING DETAILSPVC-U Windows

When using PVC-U windows,always fix into reinforcement

Timber WindowsWhen using timber windows, do not fittoo close to edges of profile. Doing so

may cause the timber to split.(1" min. length screws must be used).

Aluminium WindowsWhen using aluminium windows, only

use recommended fixings. (checkwith systems company if in doubt).

When a sash is hung on butthinges the minimum sashheight should be no less

than 250mm If the sash is hung onfriction stay hinges then the

minimum sash height is 400mm.

When fixing folding opener plus to windows the hole centres should be correct to the specification of openerbeing used. (Please refer to Datasheet 00528 for this information). The sash bracket & frame bracket should be in line & square. When fitting tandem bars the folding openers should be square & in line with each other.

Hol

e Ce

ntre

s(C

once

aled

Fix

ings

)

Standard RAL Colour Options (30% Gloss) FOLDING OPENER PLUS - '112 type'

Sill Applications

Folding Opener Plus = 150mm Sash Movement

YellowRAL 1023

GreenRAL 6024

BlueRAL 5017

Red RAL 3020

BlackRAL 9017

The range of fixing brackets available on folding opener plus make them suitable for use on aluminium, PVC-U, timber, steel, and composite windows.

These faces to be parallel

Step SizeStep Size Step Size

Introduction to Folding Openers

Sash Bracket

Frame Bracket

FOR STANDARD FOLDING OPENER INFORMATIONPLEASE REFER TO MANUAL 0002-

FOLDING OPENER FABRICATORS MANUAL





Operation of Folding Openers at High Level

ISSUE LEVEL 01APPROVED MANUALS\MAN-0034\MAN-0034-04

THE 110 TYPE FOLDING OPENER IS IDEAL FOR OBSTRUCTIVE SCENARIOS SUCH AS TABLES BELOW THE WINDOW.THE OPERATOR NEEDS TO STAND BACK AS SHOWN TOACHIEVE THE BEST OPERATION.

110 TYPE OPENERAT HIGH LEVEL.

112 TYPE OPENERAT LOW LEVEL.

THIS POSITION IS OK IF A 112 TYPE OPENER IS BEING

USED AT HIGH LEVEL, BUT NOT FOR A 110 TYPE.

110 Type folding opener is designed for high level use. Due to the design of this opener it is much easier to operate with a pole operator.As the diagrams above show the ideal operating position is to stand away from the window.This allows items like tables to be below the window.

110 type opener.

112 Type folding opener is designed for low level hand operation. Caldwell always recommend the 110 type folding opener for use at high level. If a 110 type folding opener can not be used then atrial fit of 112 type must take place to establish the suitability of a 112 in situ.If a 112 type opener has to beused the operator has to standclose to the window & move the opener in an arc motion. 112 type opener.

When using high level operation please ensure the correct standing position.





ISSUE LEVEL 02DATASHEET00526

PART NUMBER REFERENCE TABLE

Step One Step Two Step Three Step Four Step Five Step Six Step Seven

(Folding Opener Plus)

Model Number

Step Size 3 Letter finish Code (Top Arm/ Bottom Arm/

Brackets)

Washer & Cover Mouldings Colour

0-7

Tandem Insert Mouldings Colour 0-7

Through (Standard) Left or Right

F P 112 0 0 WWW 6 6 X

(Typical) (Example) (Example) (Example) (Example) (Example) (Example)

'112 Type'

'110 Type'

Top Arm

Bottom Arm

Brackets

L = Left Hand

R = Right Hand

Through Type

Step Five

Step Four

Step Three

Step Two

Standard Finishes:- Hipcawhite WWW- Satin Anodised A A A- Black B L K

(Refer to Caldwell for Special

Finishes)

Step Six

Step Seven

Non- Standard Options

NOTE: THROUGH TYPEMOULDING SHOWN

Standard Moulding Colours:0 = Black2= Red4= Yellow5= Green6= Blue7= Special (Please Specify Ral) (Refer to Technical for Special Finishes)Standard A Dimension:

15mm, 20mm, 25mm, 30mm,38mm, 45mm

Standard B Dimension:

'112 TYPE' FO PLUS SHOWN IN HIPCAWHITEWITH STANDARD BLUE MOULDINGS

B

(For Model Numbers Refer to Datasheet 00528)

X = Through

Standard Option

(Fixings Shown NotSupplied)

(DIM B)

A

A

Part Number System

05mm07mm 11mm 16mm18mm20mm

22mm24mm26mm28mm30mm32mm

FLUSH



STYLE DIM A REF C REF D110 25mm 10.55 16.50111 25mm 10.55 16.50112 25mm 10.55 16.50113 15mm 12.00 7.00115 20mm 15.55 11.45116 20mm 15.55 11.45122 15mm 12.00 7.00123 30mm 9.50 17.50130 38mm 13.50 13.50131 38mm 13.50 13.50190 48mm 7.50 19.50191 48mm 7.50 19.50

STYLE DIM A REF. DIM B REF. DIM B REF. DIM B REF. DIM B REF. DIM B REF. DIM B REF. DIM B REF. DIM B REF. DIM B REF. DIM B REF. DIM B REF. DIM B REF. DIM B110 25mm 11000 FLUSH111 25mm 11105 5mm 11107 7mm 11111 11mm 11116 16mm 11118 18mm 11120 20mm 11122 22mm 11124 24mm 11126 26mm 11128 28mm 11130 30mm 11132 32mm112 25mm 11200 FLUSH 11205 5mm 11207 7mm 11211 11mm 11216 16mm 11218 18mm 11220 20mm 11122 22mm 11124 24mm 11126 26mm 11128 28mm 11130 30mm 11132 32mm113 20mm 11300 FLUSH113 15mm 11305 5mm 11307 7mm 11311 11mm 11316 16mm 11318 18mm 11320 20mm 11322 22mm 11324 24mm 11326 26mm 11328 28mm 11330 30mm 13032 32mm115 20mm 11500 FLUSH 11505 5mm 11507 7mm 11511 11mm 11516 16mm 11318 18mm 11320 20mm 11322 22mm 11324 24mm 11326 26mm 11328 28mm 11330 30mm 13032 32mm116 20mm 11600 FLUSH 11605 5mm 11607 7mm 11611 11mm 11616 16mm 11618 18mm 11620 20mm 11622 22mm 11624 24mm 11626 26mm 11628 28mm 11630 30mm 11632 32mm122 15mm 12205 5mm 12207 7mm 12211 11mm 12216 16mm 12218 18mm 12220 20mm 12222 22mm 12224 24mm 12226 26mm 12228 28mm 12230 30mm 12232 32mm123 30mm 12305 5mm 12307 7mm 12311 11mm 12316 16mm 12318 18mm 12320 20mm 12322 22mm 12324 24mm 12326 26mm 12328 28mm 12330 30mm 12832 32mm130 45mm 13000 FLUSH130 38mm 13005 5mm 13007 7mm 13011 11mm 13016 16mm 13018 18mm 13020 20mm 13022 22mm 13024 24mm 13026 26mm 13028 28mm 13030 30mm 13032 32mm131 45mm 13100 FLUSH131 38mm 13105 5mm 13107 7mm 13111 11mm 13116 16mm 13118 18mm 13120 20mm 13122 22mm 13124 24mm 13126 26mm 13128 28mm 13130 30mm 13132 32mm190 53mm 19000 FLUSH190 48mm 19005 5mm 19007 7mm 19011 11mm 19016 16mm 19018 18mm 19020 20mm 19022 22mm 19024 24mm 19026 26mm 19028 28mm 19030 30mm 19032 32mm191 53mm 19100 FLUSH191 48mm 19105 5mm 19107 7mm 19111 11mm 19116 16mm 19118 18mm 19120 20mm 19122 22mm 19124 24mm 19126 26mm 19128 28mm 19130 30mm 19132 32mm



Folding Opener Plus Quick Reference MatrixTelephone 024 7643 7900

ISSUE LEVEL 04DATASHT REF. 00528

NOTE: FIXINGS TO SASH AND FRAME NOT SUPPLIEDBY CALDWELL HARDWARE

SILL LEVEL FOLDING OPENER

TRANSOM LEVEL FOLDING OPENER

FOR FULL PART NUMBER REFER TO DATASHEET 00526

A

A

19.00

B

19.00

B

13.00

C

D

25.00

5.00

10.00






Tandem Bars- Flush or Through option

Formulae For Flush Tandem Bar

W = 0mm to 400mm W= 401mm to 900mm W = 901mm to 1800mm W = 1801mm to 2700mm W = 2701 plus

1 opener 2 openers 3 openers 4 openers Contact Technical

Pole OperatorThe standard length of pole operators is 1400mm. Longer or shorter pole operatorsare available on request. The length of pole operators rounded up ordown to the nearest 100mm increment.Pole operators for the Fo Plus are supplied with a small boss to suit the tandem eye.Part No 283041400 = small boss (Ø18mm) with 1400mm long pole operator.

Hand OperatorThe hand operator comes in one standard size and will fit any foldingopener (where no tandem bar is fitted). The part number is PE720.

Tandem Eye Adaptor KitThe PE722 tandem eye adaptor is for use where a PE70812 tandem eye is required ona single folding opener plus. The kit includes the tandem eye, adaptor bar, tandem bar end plug, & screw fixings.

PE722Adaptor Kit

Through Option

Flush Option

Formulae for Through Tandem Bar

PE720 Hand Operator

PE70812 Fo Plus Tandem Eye

- Tandem Bar and Accessories

Folding Opener quantity to vent widthFLUSH = Z + 50

THROUGH = Z + 50 + 'Dim O' (OVERHANG LENGTH) x 2(LENGTH OF THROUGH MUST NOT BE GREATHER THAN W

General formulaVent Width - 200 (Rounded up to Nominal 25mm Increment) = Z

W - Z = X 2

X

19.00mmHole Centres

SashX

ZX

W

'DIM O'




B

1. Assembled folding Opener x 1

2. Sash Base plate with M5 Grub

Screw x 1 (4mm Fixing Holes)

3. Frame Base plate with M5 Grub

screw x 1 (4mm Fixing Holes)

4. UK776 Mouldings x 2

5. N70022 Allen key to Suit M5 Grub -Please Order Separately(Not Supplied With the Fo Plus)

Step One

Mark out hole positions for sash and frame base plates. Holes must line up both with the *Reinforcement* and vertically.

A

19.0019.00

Step Two

Drill Marked Out Holes with Suitable Drill bit and remove any burrs. Ensuring surface is clean and flat

A

Note: Holes must be drilledSquare to the frame and sash and both holes must line up vertically as shown.Holes to suit the fixingsyou have chosen.

Step Three

Items Checklist

Fix both base plates to sash and frame, usingsuitable CSK fixings (Not supplied by Caldwell). Fixings must hit *Reinforcement*. (Ensure the grubscrew is in the correct position - check with Caldwell if unsure)

Step Four

Fixing Heads must be flush as shown in (B)

Screw Heads Flush-Correct

Screw Heads Not Flush- Incorrect

Inside Face

Step Five

Locate the folding opener onto the sash base plate (1) sliding the mating dovetail brackets together as shown (2)

(1)(2)

Align the bracket to the base plate using the UK776 Bracket cover moulding

Step Six

Using the N70022 Allen key, Locate through the 3mm hole on the sash bracket and turn Anti-clockwise to fix the opener. Ensure the grub screw is locked up tight and UK776 edgesare flush.

*Reinforcement*

*Reinforcement*

RotateAnti-Clockwise

* Step Seven*

Whilst both openers are standing up off the fixed sash bracket, slide tandem bar through theeliptical holes, centralise (1) or Flush align (2) and lock off the retaining screws until flush withthe arm using Allen key N70022.

Slide Tandem Bar Through and Centralise

(1)

(2)

Step Eight

Repeat steps five and six for the frame brackets, ensuring the grub screw is locked up tight. Finally check operation of opener

Check for seal compression

A

B

* Only Required if tandem bar option is used *

'110 type'

'112 type'

UK776

or

- Installation Instructions for PVCu

X

X

X = CENTRE OFOPENER

Check Correct Orientation



B


B








Step One

Mark out hole positions for sash and frame base plates. DO NOT FIT TOO CLOSE TO THE EDGES OF THE PROFILE.

Step Two


Note: Holes must be drilledSquare to the frame and sash and both holes must line up vertically as shown.Holes to suit the fixingsyou have chosen.

Step Three

Items Checklist

Fix both base plates to sash and frame, using suitable CSK fixings that must hit Reinforcement. (Plate fix ings not supplied by Caldwell).(Ensure the grubscrew is in the correct position - check with Caldwell if unsure)

Step Four




Step Five


(1)

(2)


Step Six



* Step Seven *


(1)

(2)

Step Eight


A

B


'110 type'

'112 type'

19.00mm 19.00mm

INSIDE FACE

A

or

UK776

- Installation Instructions for Timber

A

X

X

X = Centre ofOpener

Check for seal compression

CheckOrientation




B








Step One

Mark out hole positions for sash and frame base plates. Holes must line up.

Step Two


Note: Holes must be drilled Square to the frame and sash and both holes must line up vertically as shown.Holes to suit the fixings you have chosen.

Step Three

Items Checklist

Fix both base plates to sash and frame, using suitable CSK fix ings that must hit Reinforcement. (Plate fixings not supplied by Caldwell).(Ensure the grubscrew is in the correct position - check with Caldwell if unsure).

Step Four




Inside Face

Step Five


(1)(2)


Step Six



* Step Seven *


Slide Tandem Bar Through and Centralise

(1)

(2)

Step Eight


Check forseal compression

A

B


'110 type'

'112 type'

19.00mm

or

A

A

UK776

- Installation Instructions for Aluminium

X

X

19.00mm

X = Centre of Opener

CheckOrientation







ISSUE LEVEL 02Datasheets\Fo Plus\ Datasheet 00534

Follow these 5 simple steps to design your very own custom Folding Opener. Choose from a rangeof standard RAL colour options for the mouldings, arms and brackets in any combination. If you have bespoke RAL colour options in mind then please contact our Customer Services Team who will be more than willing to take note of your enquiry and ensure you receive a quotation thereafter.

Step 1 - Identify if Transom level or Sill level Opener is required (Put X in Req'd Box)

TRAN

SOM

TYP

E

'110 TYPE' '112 TYPE'SILL

TYP

E

Step 2 - Identify 'A' and 'B' Dimensions (Put X in Req'd Box or Specify)

A

VER

TICAL

CEN

TRES 15mm

20mm25mm30mm38mm45mm48mm53mm

STEP

SIZ

E

FLUSH5mm7mm11mm16mm

Step 3 - Choose Colours for 'Top Arm' and 'Operating Arm' (Put X in Req'd Boxes)

TO

P ARM

RAL1023 YELLOWRAL3020 REDRAL5017 BLUERAL6024 GREENRAL9017 BLACK

OPE

RATI

NG

AR

M RAL1023 YELLOWRAL3020 REDRAL5017 BLUERAL6024 GREENRAL9017 BLACK

Other (Specify RAL) Other (Specify RAL)

Step 4 - Choose Colours for Sash And Frame Brackets (Put X in Req'd Boxes)

FRAM

E BR

ACKE

T RAL1023 YELLOWRAL3020 REDRAL5017 BLUERAL6024 GREENRAL9017 BLACK

Other (Specify RAL)

SASH

BRAC

KET RAL1023 YELLOW

RAL3020 REDRAL5017 BLUERAL6024 GREENRAL9017 BLACK

Other (Specify Ral)

Step 5 - Choose Colours for Tandem Bar Mouldings, and Washers, Plugs, and BracketCovers (Put X in Req'd Boxes)

T-Ba

r M

ould

ings

Was

hers

, Pl

ugs,

an

d Cov

ers

RAL1023 YELLOW

RAL3020 RED

RAL5017 BLUE

RAL6024 GREEN

RAL9017 BLACK

Other (Specify RAL)

RAL1023 YELLOW

RAL3020 RED

RAL5017 BLUE

RAL6024 GREEN

RAL9017 BLACK

Other (Specify RAL)

START

FINISH

Designing and Ordering your custom Folding Opener

HIPCAWHITESATIN ANODISED




19.00

B 18mm20mm




THIS ORDER IS ACCEPTED ONLY UNDER CURRENT 'TERMS & CONDITIONS OF SALE'COPIES AVAILABLE UPON REQUEST

Folding Opener Plus - 112 Type Order Form

ISSUE LEVEL 02Order Forms\Fo Plus\ OF0296

Step 1 (Please tick Req'd Box)

TRAN

SOM

TYP

E'112 TYPE'

SILL

TYP

E


A

VER

TIC

AL

CEN

TRES 15mm


STEP

SIZ

E

FLUSH5mm7mm

11mm16mm

Step 3 (Please tick Req'd Boxes)

BOTTO

M A

RM


OPE

RATI

NG

AR

M RAL1023 YELLOWRAL3020 REDRAL5017 BLUERAL6024 GREENRAL9017 BLACK

Quantity (Specify)



FRAM

E BR

ACKE

T RAL1023 YELLOWRAL3020 REDRAL5017 BLUERAL6024 GREENRAL9017 BLACK

Other (Specify RAL)

SASH

BR

ACKE

T


Other (Specify RAL)


T-Ba

r M

ould

ings

Was

hers

, Pl

ugs,

an

d Co

vers

RAL1023 YELLOW

RAL3020 RED

RAL5017 BLUE

RAL6024 GREEN

RAL9017 BLACK

Other (Specify RAL)

RAL1023 YELLOW

RAL3020 RED

RAL5017 BLUE

RAL6024 GREEN

RAL9017 BLACK

Other (Specify RAL)

COMPLETE

FOR 110 'TRANSOMTYPE' REFER TO

ORDER FORM OF295

FOR 'SILL TYPE' CONTINUE

Company Name:

DeliveryAddress: Fax No:

Order No:

Order Date:

Required Delivery Date:Contact:

For Ordering Guidance Please Refer to Datasheet 00534

FAX TO CALDWELL HARDWARE (U.K.) LIMITED ON 024 7643 7969

Sill Applications





E-mail Address:

Tel No:

19.00 B

X

18mm20mm


(Allow 5 working days for standard colours)




Folding Opener Plus - 110 Type Order Form


(Allow 5 working days for standard colours)


TRAN

SOM

TYP

E

'110 TYPE'SI

LL T

YPE


A

VER

TICAL

CEN

TRES 15mm


STEP

SIZ

E

FLUSH5mm7mm11mm16mm


TOP

ARM


OPE

RATI

NG

ARM RAL1023 YELLOW

RAL3020 REDRAL5017 BLUERAL6024 GREENRAL9017 BLACK

Quantity (Specify)



FRAM

E BR

ACK

ET


Other (Specify RAL)

SASH

BRACK

ET


Other (Specify RAL)


T-Ba

r M

ould

ings

Was

hers

, Pl

ugs,

an

d Co

vers

RAL1023 YELLOW

RAL3020 RED

RAL5017 BLUE

RAL6024 GREEN

RAL9017 BLACK

Other (Specify RAL)

RAL1023 YELLOWRAL3020 RED

RAL5017 BLUE

RAL6024 GREEN

RAL9017 BLACK

Other (Specify RAL)

COMPLETE

FOR 112 'SILL TYPE'REFER TO ORDER

FORM OF296

FOR 'TRANSOM TYPE' CONTINUE

Company Name:

DeliveryAddress:

Contact:

Order No:

Order Date:

Required Delivery Date:

For Ordering Guidance Please Refer to Datasheet 00534


Transom Applications





Tel No:Fax No:E-mail Address:

19.00

B

X

18mm20mm





Folding Opener Plus - Accessories Order Form



Other (Specify RAL)

Tand

em E

yeAda

ptor

Kit

Tan

dem

Eye


Other (Specify RAL)

Han

d O

pera

tor

Tand

em E

ye C

olou

r(T

ick

Req

'd B

ox)


Other (Specify RAL)

Company Name:

DeliveryAddress:

Tel No:Fax No:

Order No:

Order Date:

Required Delivery Date:Contact:

For Accessories Information Please Refer to Datasheet 00529





Tandem Bar Through

Tandem Bar Flush

Th

rough

Tandem Bar Mouldings(Tick Req'd Box)

RAL1023 YELLOW

RAL3020 RED

RAL5017 BLUE

RAL6024 GREEN

RAL9017 BLACK

Other (Specify RAL)

Flu

sh

Tandem Bar Finish(Tick Req'd Box)

With Centre Hole * (Req'd for Tandem Eye) *

No Centre Hole

Length (mm)-(Rounded to 25mm Nominal)(Refer to datasheet 00529 for length Calculations) Quantity

Quantity

(Folding Opener Not included)

Quantity

RAL3020 RED

RAL5017 BLUE

RAL6024 GREEN

Other (Specify RAL)

RAL9017 BLACK

RAL1023 YELLOW

Quantity

(For Single FoldingOpeners)

Ada

ptor

Bar

Plu

gCol

our

(Tic

k R

eq'd

Box)

Smal

l Bos

s Po

le

Ope

rato

r (28

304)

Quantity

Length (Nominal metre)

1400mm Standard length

E-Mail Address:

Start

Through

* Select Tandem Bar with CentreHole if using a Tandem Eye *

Han

d O

pera

tor

Plug

Col

our

(Tic

k R

eq'd

Box

)

RAL1023 YELLOW

RAL3020 RED

RAL5017 BLUE

RAL6024 GREEN

RAL9017 BLACK

Other (Specify RAL)

Qty- 2 off



AUTHORITIES

All Caldwell products are manufactured according to BS EN ISO 9001:2008 certified Quality Management Systems.

Where product standards do not exist Caldwell have set in house procedures.

Further information on specific testing is often available from our technical department.

Caldwell are also members of The Council for Aluminium in Building (CAB) which brings together three existing trade associations, the Architectural Aluminium Association, The Patent Glazing Contractors Association and

the Aluminium Window Association, into a unified voice.



AVAILABILITY Standard Folding Openers Standard Folding Opener products in clear anodised finish are available on a lead-time of 5 working days. Non-standard products such as lockable, foldaside, releasable and quick release in a clear anodised finish are available on a lead-time of 10 working days. For paint finishes, add a further 6 working days to the lead times given above. Folding Opener Plus Range Fo Plus products in the paint finishes and colour mouldings from Caldwell’s standard RAL colour range offering are available for delivery with 10 working days of order receipt. For special colours please contact our Customer Services team who will be pleased to note the details of your enquiry and ensure you receive a quotation shortly thereafter. APPLICABLE STANDARDS Caldwell Manufacturing operates a BS EN ISO 9001:2000 accredited quality assurance system and all products supplied are controlled through the manufacturing processes by this system. The aluminium extrusions used for the key components are produced in accordance with BS1474:1987. The anodic coatings on the components are all carried out in accordance with BS1615:1987 and will meet the requirements of BS7412:2007 for corrosion protection levels. TESTING Each folding opener is tested for function prior to dispatch. Folding Openers have been cycle tested in excess of 100,000 cycles without defect. WARRANTY DETAILS All Caldwell Hardware Folding Opener products are warranted free from defects for materials and workmanship for a period of 5 years from date of supply. For full details of the warranty, please contact our Customer Service team. MAINTENANCE Caldwell Hardware Folding Opener products are free from routine maintenance and when installed in accordance with our guidelines should continue to perform for many years without problem. Exposure to atmospheres containing abrasive materials and coastal atmospheres will accelerate wear and tear and regular cleaning with a non-abrasive, pH neutral, cleaning agent is recommended.



TROUBLESHOOTING PROBLEM CAUSE SOLUTION

Sash won’t fully close when folding opener is closed.

Wrong brackets for window step size

Check step size and use correct folding opener part numbers

Sash is fully closed but folding opener is not

Wrong brackets for window step size

Check step size and use correct folding opener part numbers

Folding opener won’t lock out in open position.

Sash movement being restricted.

Remove restriction or fit folding opener type with reduced opening characteristics.

Folding opener won’t lock out in open position.

Sash height too small (refer to min dimensions in manual)

Use alternative window hardware.

Folding opener fouls on cill board when closing window

Insufficient clearance between folding opener and cill board

Change folding opener to a more suitable type. (contact Caldwell Hardware for advice)

Tandem eye not accessible when window is open

Wrong folding opener type or wrong tandem eye type being used.

Refer to accessories details in manual and replace with correct parts.

Pole operator does not fit Tandem Eyes

Large boss pole operator being used with small boss tandem eye

Use a small boss pole operator.

Folding opener becomes loose after a time in service on a PVCu window.

Fixing screws not engaged into reinforcement.

Use screws of the correct length.

Folding opener hits top of reveal when used on bottom hung sash.

Insufficient clearance.

Use Universal type folding openers and fit to ensure a minimum of 85-mm clearance between folding opener and reveal.



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