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Facel Vega - Vintage Air

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Facel Vega Condenser Kit with Drier FV3B (1957-58) FV4 (1957-58) HK (1958-61) EX (1958) EX1 (1958-61) EX2 (1961-65) 061001 901112 REV B 4/20/15, INST. FACEL VEGA CONDENSER KIT w/ DRIER PG 1 OF 11 an ISO 9001:2008 Registered Company 18865 Goll St. San Antonio, TX 78266 ph: 210-654-7171 fax: 210-654-3113
Transcript
Page 1: Facel Vega - Vintage Air

Facel VegaCondenser Kit with Drier

FV3B (1957-58)FV4 (1957-58)HK (1958-61)

EX (1958)EX1 (1958-61)EX2 (1961-65)

061001

901112 REV B 4/20/15, INST. FACEL VEGA CONDENSER KIT w/ DRIER PG 1 OF 11

an ISO 9001:2008 Registered Company

18865 Goll St. San Antonio, TX 78266 ph: 210-654-7171 fax: 210-654-3113

Page 2: Facel Vega - Vintage Air

2901112 REV B 4/20/15, INST. FACEL VEGA CONDENSER KIT w/ DRIER PG 2 OF 11

Table of Contents 1. Cover 2. Table of Contents 3. Packing List/Parts Disclaimer 4. Condenser Orientation & Drier Mounting Bracket Installation Figure 1 5. Top Mounting Bracket & Drier Installation Figures 2 & 3 6. Bottom Mounting Bracket Installation 7. Hardline Installation & Lubricating O-rings Figure 4 8. Hardline Installation (Cont.) 9. Condenser Installation10. Hardline & Trinary Switch Installation11. Packing List

Page 3: Facel Vega - Vintage Air

3901112 REV B 4/20/15, INST. FACEL VEGA CONDENSER KIT w/ DRIER PG 3 OF 11

Table of Contents 1. Cover 2. Table of Contents 3. Packing List/Parts Disclaimer 4. Condenser Orientation & Drier Mounting Bracket Installation Figure 1 5. Top Mounting Bracket & Drier Installation Figures 2 & 3 6. Bottom Mounting Bracket Installation 7. Hardline Installation & Lubricating O-rings Figure 4 8. Hardline Installation (Cont.) 9. Condenser Installation10. Hardline & Trinary Switch Installation11. Packing List

** Before beginning installation, open all packages and check contents of shipment. Please report any shortages directly to Vintage Air within 15 days. After 15 days, Vintage Air will not be responsible for missing or damaged items.

No. Qty. Part No. Description

Packing List: Facel VegaCondenser Kit with Drier (061001)

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.

121269633121111111221233

03768-VUC07113-VUB07321-VUC18247-VUB18249-VUB18260-VUB18611-VUB18308-VUB33857-VUF33858-VUF31603-VUD12102912103012103264702964703011086-VUS23135-VUW64703218004418004518979-VUB18254-VUB18151-VUB

17" x 19" 134a Super Flow CondenserDrier ClampDrier#10 Sheet Metal Screw10-24 x 3/8" Pan Head Screw10-24 Nut with Star Washer5/16" Flat Washer5/16-18 x 1" Hex Bolt#6 O-ring#8 O-ring#4 Adel ClampHardline #6 Facel Vega Condenser/DrierHardline #6 Facel Vega Drier/CoreHardline #8 Facel Vega Condenser/CompressorBracket Facel Vega TopBracket Facel Vega BottomMale Trinary SwitchCompressor LeadDrier BracketNylon Spacer .312 OD x .192 ID x .562 LengthNylon Spacer .312 OD x .192 ID x .625 Length"J" Nut10-24 x 1 ¼" Phillips Pan Machine Screw5/16-18 Nylon Locknut

1

4 5 6 7 8 9

2

3

22 23 24

10 11 12 13 14

15 16

19

20 21

17 18

Page 4: Facel Vega - Vintage Air

4901112 REV B 4/20/15, INST. FACEL VEGA CONDENSER KIT w/ DRIER PG 4 OF 11

Drier Mounting Bracket Installation

Condenser Orientation

Install (2) drier mounting brackets onto condenser using a 10-24 x 1 ¼" pan head screw, along with a 10-24 nutwith star washer and a .562 length nylon spacer as shown in Figure 1, below. NOTE: Brackets mount throughthe 4th hole on the condenser.

1.

10-24 Nut withStar Washer

Drier Bracket647032

Drier Bracket647032

Condenser10-24 x 1 ¼" Pan Head Screw

Figure 1

Condenser

FrontView

.562 L NylonSpacer

RearView

Drier Bracket647032

Drier Bracket647032

4thHole

Front View#8 Fitting #8 Fitting

#6 Fitting #6 Fitting

Rear View

Page 5: Facel Vega - Vintage Air

5901112 REV B 4/20/15, INST. FACEL VEGA CONDENSER KIT w/ DRIER PG 5 OF 11

Install top mounting bracket onto condenser using (2) 10-24 x 3/8" pan head screws and (2) 10-24 nuts withstar washers as shown in Figure 2, below. NOTE: Bracket mounts through the 7th and 10th holes from theleft side of the front of condenser.

1.

Top Mounting Bracket Installation

(2) 10-24 Nutswith Star Washers

(2) 10-24 Nutswith Star Washers

(2) 10-24 x 3/8"Pan HeadScrews

(2) 10-24 x 1 ¼"Pan HeadScrews

Drier Clamps

Drier

Figure 3

Figure 2

Drier InstallationInstall drier clamps onto drier as shown. Using (2) 10-24 x 1 ¼" pan head screws, (2) nylon spacers and (2) 10-24 nuts with star washers, install drier onto drier brackets as shown in Figure 3, below.

1.

Front View Rear View

Condenser FrontView

Condenser RearView

.562 L NylonSpacer

CondenserRear

.625 L NylonSpacer

7th & 10thHoles

(From Left)

Drier Bracket647032

Drier Bracket647032

Page 6: Facel Vega - Vintage Air

6901112 REV B 4/20/15, INST. FACEL VEGA CONDENSER KIT w/ DRIER PG 6 OF 11

Using (4) 10-24 x 3/8" pan head screws with (4) 10-24 nuts with star washers, install the bottom condensermounting bracket as shown below.

1.

10-24 x 3/8"Pan HeadScrews

10-24 x 3/8"Pan HeadScrews

Bottom MountingBracket647030

10-24 Nutswith Star Washers

10-24 Nutswith Star Washers

BottomMounting Bracket Installation

Condenser FrontView

Condenser FrontView

Condenser RearView

Condenser RearView

#6 Fitting

#6 Fitting

Page 7: Facel Vega - Vintage Air

7901112 REV B 4/20/15, INST. FACEL VEGA CONDENSER KIT w/ DRIER PG 7 OF 11

Lubricate (2) #6 O-rings (See Figure 4, below) and install the #6 drier/condenser hardline as shown below.Tighten fittings as shown in Figure 4, below.

1.

#6 Drier/CondenserHardline121029

#6 Drier/CondenserHardline121029

Hardline Installation

Figure 4

O-ring Installs Over Male

Insert to Swaged Lip

O-ring#6 O-ring

#8 O-ring #10 O-ring

O-ring

Supplied Oil for O-rings

Male Insert

Female Nut

Hold With This Wrench

Twist With This Wrench

Lubricating O-rings For a proper seal of fittings: Install supplied O-rings as shown, and lubricate with supplied oil.

NOTE: Standard torque specifications:#6: 11 to 13 ft-lb.#8: 15 to 20 ft-lb.

#10: 21 to 27 ft-lb.

Condenser FrontView

#6 Fitting

#6 Fitting

#8 Fitting

Drier

#6 O-ring

#6 O-ring

Condenser FrontView

Page 8: Facel Vega - Vintage Air

8901112 REV B 4/20/15, INST. FACEL VEGA CONDENSER KIT w/ DRIER PG 8 OF 11

Lubricate a #8 O-ring (See Figure 4, Page 7) and install the #8 condenser/compressor hardline as shown below.Tighten fittings as shown in Figure 4, Page 7.

1.

Hardline Installation (Cont.)

Drier

#8 Condenser/CompressorHardline121032

#8 Condenser/CompressorHardline121032

#8 Fitting

"J" Nut #10 Sheet Metal Screw

#4 AdelClamp

#4 AdelClamp

#10 Sheet MetalScrew

#10 Sheet MetalScrew

#10 Sheet MetalScrew

#8 O-ring

Condenser FrontView

Condenser FrontView

Condenser FrontView

Condenser FrontView

Condenser FrontView

#6 Fitting

"J" Nut

Page 9: Facel Vega - Vintage Air

9901112 REV B 4/20/15, INST. FACEL VEGA CONDENSER KIT w/ DRIER PG 9 OF 11

Install condenser assembly between the front side of the radiator and the back of the hood latch assembly asshown below.

Secure the top mounting bracket of the condenser to the hood latch assembly using a 5/16-18 x 1" hexbolt, (2) 5/16" flat washers and a 5/16" nylon locknut as shown below.

Secure the bottom passenger side of the condenser mounting bracket to the radiator mount using a5/16-18 x 1" hex bolt, (2) 5/16" flat washers and a 5/16" nylon locknut as shown below.

Secure the bottom driver side of the condenser mounting bracket to the radiator mount using a 5/16-18 x 1"hex bolt, (2) 5/16" flat washers and a 5/16" nylon locknut as shown below.

1.

2.

3.

4.

Condenser Installation

Condenser FrontView

Front PassengerSide View

Rear PassengerSide View

DriverSide View

Hood LatchAssembly

5/16" NylonLocknut

5/16" NylonLocknut

5/16" NylonLocknut

5/16-18 x 1"Hex Bolt

5/16-18 x 1"Hex Bolt

5/16-18 x 1" HexBolt & 5/16" FlatWasher Insert

Through the Backof Hood Latch

Assembly5/16" FlatWasher

5/16" FlatWasher

5/16" FlatWasher

5/16" FlatWasher

5/16" FlatWasher

Radiator

Radiator

RadiatorRadiator

Radiator

RadiatorMount

RadiatorMount

RadiatorMount

Bottom MountingBracket647030

Condenser FrontView

Bottom MountingBracket647030

Page 10: Facel Vega - Vintage Air

10901112 REV B 4/20/15, INST. FACEL VEGA CONDENSER KIT w/ DRIER PG 10 OF 11

Hardline& Trinary Switch Installation

Lubricate a #6 O-ring (See Figure 4, Page 7) and install the #6 drier/core hardline as shown below. Tightenfittings as shown in Figure 4, Page 7.Install trinary switch onto drier as shown below. Wire according to electric fan wiring instructions.

1.

2.

Condenser FrontView

#6 Drier/CoreHardline121030

#6 Condenser/DrierHardline121029

#8 Condenser/CompressorHardline121032

#6 Drier/CoreHardline121030

TrinarySwitch

Drier

Wheel Well

PassengerSide View

ofDrier

CompressorSafety Switch(Trinary Type)

#10 A/C Hose(Evap./Core)

126002(Included in Hose Kit)

#6 A/C Hose(Evap./Core)

126001(Included in Hose Kit) #6 Cond./Drier

Hardline121029

#6 Drier/Core Hardline121030

#8 Cond. Hardline121032

#10 Evap./Core Hardline121033

(Included inHose Kit)

(2) #4 AdelClamps

31603-VUD

(2) 10-24 x 3/4”Pan Head Screws

(Included inHose Kit)

(2) 10-24 x 3/8”Pan Head Screws

(4) 10-24 Nuts w/ Star Washers(2 Included in

Hose Kit)

(2) #8 Adel Clamps

(Included in Hose Kit)

(2) #10 Hardline Brackets643156

(Included inHose Kit)

Page 11: Facel Vega - Vintage Air
Page 12: Facel Vega - Vintage Air

901112 REV B 4/20/15, INST. FACEL VEGA CONDENSER KIT w/ DRIER PG 11 OF 11

No. Qty. Part No. Description

Checked By:Packed By:

Date:

Packing List: Facel VegaCondenser Kit with Drier (061001)

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.

121269633121111111221233

03768-VUC07113-VUB07321-VUC18247-VUB18249-VUB18260-VUB18611-VUB18308-VUB33857-VUF33858-VUF31603-VUD12102912103012103264702964703011086-VUS23135-VUW64703218004418004518979-VUB18254-VUB18151-VUB

17" x 19" 134a Super Flow CondenserDrier ClampDrier#10 Sheet Metal Screw10-24 x 3/8" Pan Head Screw10-24 Nut with Star Washer5/16" Flat Washer5/16-18 x 1" Hex Bolt#6 O-ring#8 O-ring#4 Adel ClampHardline #6 Facel Vega Condenser/DrierHardline #6 Facel Vega Drier/CoreHardline #8 Facel Vega Condenser/CompressorBracket Facel Vega TopBracket Facel Vega BottomMale Trinary SwitchCompressor LeadDrier BracketNylon Spacer .312 OD x .192 ID x .562 LengthNylon Spacer .312 OD x .192 ID x .625 Length"J" Nut10-24 x 1 ¼" Phillips Pan Machine Screw5/16-18 Nylon Locknut

1

4 5 6 7 8 9

2

3

22 23 24

10 11 12 13 14

15 16

17 18

19

20 21


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