Facility Planning and Material Handling

Today’s AgendaInformation on syllabus Office hours Text Grading Exams & Homework Class format

Introductory lectureStart course material

Office Hours

By appointment.Office 238E-mail No HW/technical questions

Prerequisites

EIND mfg1, or equivalentEIND prod. mgmt– Helpful but not critical. If specific material is needed, it will be covered for course purposes.

Course InformationCourse homepage :

Syllabus Handouts

This introductory presentation Some lecture material Information sheet

Homework assignments Project information

Check the page for course information and announcements

TextbookTompkins et al., (2003). Facilities Planning 3rd Edition, John Wiley and Sons Inc.Good points

Very widely used text Good combination of practical/theoretical methods Encyclopedic A good reference for practicing engineers

Bad points Maybe too much detail for a first course Sometimes too much talk and no concrete results Organization?

We’ll move around the text according to the course plan

Other References

Hopp, W.J., Spearman, M.L., (2001). Factory Physics 2nd Edition, Irwin McGraw-Hill Inc. Mainly used in the first portion of the course Library has a copy Lectures should be sufficient coverage

Grading – Allocation

Class participation based on:1. Participation in class – answering questions2. In-class exercises3. Random attendance taken

Mid-term Exam 25%

Homeworks 10%

Team Project 15%

Final Exam 40%

Class Participation and quizzes 10%

Classroom RulesTurn off cell phones and other communication devicesNo completing homework or other assignmentsUse common sense and be considerate of othersNotify instructor when absent from class as soon as possible

Before or after the factJustifiable reason

Exams & Homework

Homework Around 6-7 homework assignments will be

given. Group study is encouraged but splitting up

assignments is not. A random selection of problems will be

graded.Exams Closed book and closed notes exams Based on homework, lecture material, text

reading.

Project

Team projectCase study – Design Project/Competition

Lecture FormatThe first part of class will be devoted to questions.

Unreasonably long questions will be handled one on one.

If I don’t know the answer, I’ll get it for the class by the next lecture.

Lecture Ask questions

End of Class – Will try to leave time for questions

Lecture Format

Most material will be delivered Take good notes. Slow me down if I’m moving too fast

or if I am too sloppy.

There will be periodic in-class problem solving sessions.

Information Sheet

Due on ???() Turn the paper sheet in at class.

Counts towards class participation.It helps me, Get your names right.

Questions ?

IE 368

Introduction

Text Coverage - Today

Chapter 1

Course Catalog Description

Design and analysis of industrial facilities including just-in-time systems, queuing, material handling systems, material flow analysis, line balancing, systematic layout planning, design of warehouse facilities, and facilities location. HW. 5S as related to line balancing

Catalog Description Facilities Planning and Operations

Facilities Planning and Operations – Using organizations tangible fixed assets to best support the organization’s objective.This course will focus on facilities planning. Emphasis on flow design, layout. Some coverage of storage and materials

handling.

Facilities Planning

Facilities Planning ViewpointsCivil engineeringElectrical/Mechanical engineeringArchitecturalConstruction management/ContractorReal estateUrban planningIndustrial engineeringHW—what is the role of each in facility planning?

IE Viewpoint of Facilities Planning

IEs are focusing on requirements, resource allocation, and efficient use of resources.

Facilities are the integration of many lower level systems Space requirements with respect to flow and operations

control Personnel requirements Equipment requirements System design/layout with respect to flow and operations

control The use of information systems and technology to increase

effectiveness Movement within a facility Movement between facilities – Location …

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L A Y O U T

From an IE ViewpointWhy are the components of this facility located as drawn?Why are they arranged as drawn?Why are there so many duplicated items?Why is the facility so large or small?Why are there enclosed rooms and open areas?How many people will be working in the facility?Does this design meet requirements?etc.

IE ApproachesIEs develop models to understand, design, and validate systems Procedures (e.g., SLP) Analytical models – (e.g., machine fraction

equations, queuing models) Analytical layout models/software Computer simulations

Course Outline Introduction – Chapter 1 Determining Requirements & Production System Design - Chapter 2 (except

section 2.3), Chapter 8, Lecture material with some handouts (not in the text) Facilities Layout

– Chapter 3 – Characterizing relationships and flow, – Chapter 6 – Layout models, – Chapter 4 – Personnel requirements.

Facilities Location – Chapter 1, section 2 Selected Material Handling and Storage Topics (as time permits) – Parts of

Chapter 5, 7, 10.

Goals of this CourseStudents successfully completing this

course should be able to:

1. Identify basic types of production system design and be able to determine which is most suited for the production of different types of products.

2. Apply queuing approximations to analyze a production system. 3. Quantify flow and space requirements, and characterize adjacency requirements for a facility. 4. Understand some of the basic types of quantitative layout models. Apply some basic quantitative

models to layout data. 5. Apply facility location models to basic location problems. 6. Apply concepts to the design of an actual facility or through a case study. 7. Name several types of material handling/storage equipment and typical suitable applications.

Estimate the required amount of equipment needed.

All the facilities in the supply chain should have the following characteristics:

Flexibility

Modularity

Upgradability

Adaptability

Selective Operability

Hw. define each of the above hand written