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FacilityPro® Environmental Monitoring Systems Data Processing and System Control Without measurement there is no control BENEFITS Designed specifically for pharmaceutical environmental monitoring Integration and control of viable and nonviable sampling High data integrity Ultimate efficiency and reduced error Simple installation and validation Flexible integration APPLICATIONS Monitoring of critical environments including: Filling lines Isolators and RABS Blow-Fill-Seal Lyophilizer processes and transfer carts Biosafety cabinets and flow hoods General cleanroom and facility monitoring Viable/Nonviable/Environmental Monitoring The FacilityPro® processor provides the central hub for an environmental monitoring system. The processor communicates with cleanroom sensors, including particle and microbial monitors, while buffering data and checking tolerances for alarm activation. Industrial Automation Architecture As a key component of industrial automation architecture, this embedded system offers high reliability as it controls samples and communicates with central soſtware. Three Versions FacilityPro processors are available in three versions, with varying features to support a range of system designs and applications: FacilityPro 5010 FacilityPro 3010 FacilityPro 1010 All three FacilityPro processors are compatible with either the FacilityPro SCADA NG server soſtware or the FacilityPro SMART NG server module. FacilityPro 3010 FacilityPro 1010 FacilityPro 5010
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Page 1: FacilityPro® Environmental Monitoring Systems...FacilityPro® Environmental Monitoring Systems Data Processing and System Control Display 6.5-in TFT LCD with resistive touchscreen

FacilityPro® Environmental Monitoring SystemsData Processing and System Control

Without measurement there is no control

B E N E F I T S• Designed specifically for pharmaceutical

environmental monitoring

• Integration and control of viable and nonviable sampling

• High data integrity

• Ultimate efficiency and reduced error

• Simple installation and validation

• Flexible integration

A P P L I C A T I O N SMonitoring of critical environments including:

• Filling lines

• Isolators and RABS

• Blow-Fill-Seal

• Lyophilizer processes and transfer carts

• Biosafety cabinets and flow hoods

• General cleanroom and facility monitoring

Viable/Nonviable/Environmental Monitoring

The FacilityPro® processor provides the central hub for an environmental monitoring system. The processor communicates with cleanroom sensors, including particle and microbial monitors, while buffering data and checking tolerances for alarm activation.

Industrial Automation Architecture

As a key component of industrial automation architecture, this embedded system offers high reliability as it controls samples and communicates with central software.

Three Versions

FacilityPro processors are available in three versions, with varying features to support a range of system designs and applications:

• FacilityPro 5010

• FacilityPro 3010

• FacilityPro 1010

All three FacilityPro processors are compatible with either the FacilityPro SCADA NG server software or the FacilityPro SMART NG server module.

FacilityPro 3010

FacilityPro 1010

FacilityPro 5010

Page 2: FacilityPro® Environmental Monitoring Systems...FacilityPro® Environmental Monitoring Systems Data Processing and System Control Display 6.5-in TFT LCD with resistive touchscreen

FacilityPro® Environmental Monitoring SystemsData Processing and System Control

Display 6.5-in TFT LCD with resistive touchscreen

Dimensions (l, w, h) 13.5 x 19.0 x 8.75 in (34.3 x 48.3 x 22.3 cm), 5U height

Weight 34.5 lb (15.7 kg)

Power 100 – 240 VAC, 50 – 60 Hz, 600 W

Operating Environment Temperature: 39 – 104 °F (4 – 40 °C); non-condensing

Inputs/Outputs Up to 64 particle or microbial sensorsDigital (1 standard, 3 optional)

16 relay or digital outputs (configurable)8 digital inputs

Analog (3 optional)24 analog inputs 0-10 VDC or 4-20 mA

*Up to 4 digital or analog boards

Processor Module

Dimensions (l, w, h) 8 x 19 x 7.0 in (20 x 48.3 x 17.8 cm), 4U height

Weight 26.4 lb (12 kg)

Power 100 – 240 VAC, 50 – 60 Hz, 240 W

Operating Environment Temperature: 39 – 104 °F (4 – 40 °C); non-condensing

Sensors 8 sensors, Airnet II or BioCapt

Pneumatic Module

Dimensions (l, w, h) 12.0 x 19.0 x 7.0 in (30.5 x 48.3 x 17.8 cm), 4U height

Weight 31.4 lb (14.2 kg)

Power 100 – 240 VAC, 50 – 60 Hz, 240 W

Operating Environment Temperature: 39 – 104 °F (4 – 40 °C); non-condensing

Inputs/Outputs Digital (1 standard, 3 optional)16 relay or digital outputs (configurable)8 digital inputs

Analog (3 optional)24 analog inputs 0-10 VDC or 4-20 mA

*Up to 4 digital or analog boards

Input/Output Module

Dimensions (l, w, h) 14.0 x 19.0 x 5.25 in (35.6 x 48.3 x 13.3 cm), 3U height

Weight 22.3 lb (10.1 kg)

Power 460–480VAC 3-ph, 50–60Hz and 100-240VAC, 50-60Hz

Operating Environment Temperature: 39 – 104 °F (4 – 40 °C); non-condensing

Power Module

FacilityPro 5010A fully-integrated solution for system control. Modules housed in a standard 19-inch rack.

Page 3: FacilityPro® Environmental Monitoring Systems...FacilityPro® Environmental Monitoring Systems Data Processing and System Control Display 6.5-in TFT LCD with resistive touchscreen

FacilityPro® Environmental Monitoring SystemsData Processing and System Control

Dimensions (l, w, h) 6.2 x 19.0 x 13.2 in (15.8 x 48.3 x 33.5 cm)

Weight 27.5 lb (12.5 kg)

Power 100 – 240 VAC, 50 – 60 Hz, 350 W

Inputs/Outputs 16 particle or microbial inputs (configurable)16 relay or digital outputs (configurable)8 digital inputs8 analog inputs, 0 – 10 VDC or 4-20mA (optional)

FacilityPro 3010A reliable data and I/O processor designed specifically for smaller systems.

Dimensions (l, w, h) 5.7 x 9.0 x 2.6 in (14.5 x 23.0 x 6.5 cm)

Weight 2.5 lb (1.14 kg)

Power 120 VDC, 1.5 A

Inputs/Outputs 8, 16 or 32 particle or microbial inputsI/O via ENODE® interface only. Limited to 6 ENODE modules.

FacilityPro 1010Data processor with no built-in I/O, designed to provide a reliable Ethernet interface to viable and nonviable sensors and to upgrade existing ENODE-based systems.

Page 4: FacilityPro® Environmental Monitoring Systems...FacilityPro® Environmental Monitoring Systems Data Processing and System Control Display 6.5-in TFT LCD with resistive touchscreen

HEADQUARTERS 5475 Airport BlvdBoulder, Colorado 80301 USAT: +1 303 443 7100, +1 800 238 1801

Instrument Service & SupportT: +1 800 557 6363 Customer Response CenterT: +1 877 475 3317E: [email protected]

GLOBAL OFFICES AUSTRIAT: +43 512 390 500E: [email protected]

BENELUXT: +32 10 23 71 56 E: [email protected]

BRAZILT: +55 11 5188 8227E: [email protected]

CHINA T: +86 21 6113 3600E: [email protected]

FRANCET: 33(0)1 60 10 32 96E: [email protected]

GERMANY T: +49 6151 6671 632E: [email protected]

ITALY T: +39 06 9053 0130 E: [email protected]

JAPAN T: +81 3 5298 8175 E: [email protected]

KOREA T: +82 31 286 5790 E: [email protected]

MEXICO T: +52 55 2271 5106 E: [email protected]

NORDIC T: +45 707 028 55 E: [email protected]

PUERTO RICOT: +1 787 718 9096 E: [email protected]

SINGAPORET: +65 6496 0330 E: [email protected]

SWITZERLANDT: +41 71 987 01 01E: [email protected]

TAIWANT: 886-3-5525300 Ext: 301E: [email protected]

FacilityPro® Environmental Monitoring SystemsData Processing and System Control

2018.05

ENODE®and FacilityPro® are registered trademarks of Particle Measuring Systems, Inc.Windows® is a registered trademark of Microsoft Corporation.

All other trademarks are the property of their respective owners.Particle Measuring Systems, Inc. reserves the right to change specifications without notice.

© 2018 Particle Measuring Systems, Inc. All rights reserved.

Feature Comparison

FacilityPro 1010 FacilityPro 3010 FacilityPro 5010Particle & microbial points

per processor 8, 16, 32 (groups of 8) 16 (particle or microbial) 64 (groups of 8)

Digital ouputs (selectable relay or 24 VDC) - 16 up to 128 in processor

(optional I/O module)

Digital inputs - 8 up to 64 in processor (optional I/O module)

Analog inputs (optional) - 8 up to 192 in processor (optional I/O module)

ENODE support y - -

Cubic meter algorithms y y y

Tolerance checking y y y

Recipe-driven sampling y y y

Data buffer y y y

Real-time microbial monitoring - - y

Vacuum and air flow control - - y

Microbial monitoring with central vacuum - - y

- : not supported y : supported

Page 5: FacilityPro® Environmental Monitoring Systems...FacilityPro® Environmental Monitoring Systems Data Processing and System Control Display 6.5-in TFT LCD with resistive touchscreen

FacilityPro® SoftwareData Management, Reporting, and Automation

Without measurement there is no control

B E N E F I T S• Designed specifically for pharmaceutical

environmental monitoring

• Integration and control of viable and non-viable sampling

• High data integrity

• Ultimate efficiency and reduced error

• Simple installation and validation

• Flexible integration

A P P L I C A T I O N SMonitoring of critical environments including:

• Filling lines

• Isolators and RABS

• Blow-Fill-Seal

• Lyophilizer processes and transfer carts

• Biosafety cabinets and flow hoods

• General cleanroom and facility monitoring

Viable/Nonviable/Environmental Monitoring

FacilityPro® software provides the interface, supervisory control, data management, and reporting functionality for an environmental monitoring system. FacilityPro’s ability to manage viable, nonviable, and environmental data through a common system improves the efficiency of production operations and quality investigations.

Industrial Automation Architecture

With the FacilityPro industrial automation architecture, the data processing is performed by the Processor while the data management, display, and storage are performed by the software. This design approach increases system reliability and data integrity.

Two Main Versions

FacilityPro software is available in two main versions:

• FacilityPro SCADA NG Server software

• FacilityPro SMART NG Server module

Both software platforms offer a number of intelligent features including data mapping, alarming, reporting, and recipe-driven sampling. Both also offer client software for remote access and viewing of data. The SCADA NG version is built on the GE® Proficy® iFIX® SCADA NG platform and Historian database and provides several additional advanced features.

Page 6: FacilityPro® Environmental Monitoring Systems...FacilityPro® Environmental Monitoring Systems Data Processing and System Control Display 6.5-in TFT LCD with resistive touchscreen

FacilityPro® SoftwareData Management, Reporting, and Automation

FacilityPro SMART NG Server ModuleThe FacilityPro SMART NG Server is a stand-alone module that interfaces with one FacilityPro Processor per SMART NG module and provides a simple monitoring and reporting tool. By distributing the data processing to the FacilityPro Processor, the FacilityPro SMART NG server delivers high reliability and data integrity.

The FacilityPro SMART NG server is 21 CFR Part 11 compliant and provides the user with a number of tools to improve efficiency and reduce error:

• Map for visual indication of viable, nonviable, and environmental status

• Configurable display

• Alarm notification and e-signature acknowledgement

• Configurable reports including audit, statistics, and trend reports

• Batch identifiers and data filters

• Automation of sample collection, driven by recipes

• Cubic-meter algorithms for nonviable data

• Volume-based or time-based viable sampling

• Client software for remote viewing and reporting

• 12 interface languages supported

Display resolution 1280 x 1024 minimum

Minimum requirement client CPU i5 3 GHz, RAM 8 GB, HD 500.0 GB, 2 Ethernet, 1 DVD/RW, 4 USB Ports

Operating system clients Windows® 7 Ultimate - 64bit

Specifications

Page 7: FacilityPro® Environmental Monitoring Systems...FacilityPro® Environmental Monitoring Systems Data Processing and System Control Display 6.5-in TFT LCD with resistive touchscreen

FacilityPro® SoftwareData Management, Reporting, and Automation

FacilityPro SCADA NG Server SoftwareThe FacilityPro SCADA NG Server software is built on GE’s Proficy iFIX SCADA NG platform and Historian database. The SCADA NG Server software supports all the same features as the SMART NG Server, with the addition of the following advanced features:

• Redundant server capability

• Supports multiple FacilityPro Processors

• Supports third-party PLC integration

• Supports SMS and Email-sending software package

• Supports FacilityPro WebSpace software, providing remote access to the Server through a web browser or tablet app

• iOS (iPad®) and AndroidTM app (works in conjunction with WebSpace)

Minimum requirement client CPU i5 3 GHz, RAM 8 GB, HD 500.0 GB, 3 Ethernet, 1 DVER/RW, 4 USB Ports

Operating Systems Windows 7 Professional – 64bit – English or Operative System, Windows Server Essentials – 2012 R2 – 64bit – English

Specifications

Page 8: FacilityPro® Environmental Monitoring Systems...FacilityPro® Environmental Monitoring Systems Data Processing and System Control Display 6.5-in TFT LCD with resistive touchscreen

HEADQUARTERS 5475 Airport BlvdBoulder, Colorado 80301 USAT: +1 303 443 7100, +1 800 238 1801

Instrument Service & SupportT: +1 800 557 6363 Customer Response CenterT: +1 877 475 3317E: [email protected]

GLOBAL OFFICES AUSTRIAT: +43 512 390 500E: [email protected]

BENELUXT: +32 10 23 71 56 E: [email protected]

BRAZILT: +55 11 5188 8227E: [email protected]

CHINA T: +86 21 6113 3600E: [email protected]

FRANCET: 33(0)1 60 10 32 96E: [email protected]

GERMANY T: +49 6151 6671 632E: [email protected]

ITALY T: +39 06 9053 0130 E: [email protected]

JAPAN T: +81 3 5298 8175 E: [email protected]

KOREA T: +82 31 286 5790 E: [email protected]

MEXICO T: +52 55 2271 5106 E: [email protected]

NORDIC T: +45 707 028 55 E: [email protected]

PUERTO RICOT: +1 787 718 9096 E: [email protected]

SINGAPORET: +65 6496 0330 E: [email protected]

SWITZERLANDT: +41 71 987 01 01E: [email protected]

TAIWANT: 886-3-5525300 Ext: 301E: [email protected]

FacilityPro® SoftwareData Management, Reporting, and Automation

2018.04

FacilityPro® is a registered trademark of Particle Measuring Systems, Inc. GE®, iFIX® and Proficy® are all trademarks of General Electric. iPad is a registered trademark of Apple, Inc. iOS® is a registered trademark of Cisco. Android™ is a trademark of Google, Inc. Windows® is a registered trademark of Microsoft Corporation. All other trademarks are the property of their respective owners. Particle Measuring Systems, Inc. reserves the right to change specifications without notice.© 2018 Particle Measuring Systems, Inc. All rights reserved.

Feature Comparison

Viable / nonviable / environmental integration

21 CFR Part 11 compliant

Facility map for data and status visualization

Configurable display

Alarm notification and e-signatures

Configurable reports including audit, statistics, and trend reports

Batch identifiers and data filters

Automated sample collection, recipe-driven

Cubic meter algorithms for nonviable data

Volume-based or time-based viable sampling

Client software for remote viewing and reports

Maximum number of FacilityPro Processors

Built on GE Proficy iFIX SCADA and Historian DB

Redundant servers

Third-party PLC support

Email software support

FacilityPro Webspace support

iOS (iPad®) and Android™ app (works in conjunction with Webspace)

Language support

FacilityPro SMART NG Server

FacilityPro SCADA NG Server

Y Y

Y Y

Y Y

Y Y

Y Y

Y Y

Y Y

Y Y

Y Y

Y Y

Y (2 max) Y

1 3

- Y

- Y

- Y

- Y

- Y

- Y

English, Spanish, German, French, Italian, Portuguese, Swedish, Russian, Chinese (simplified and traditional),

Korean, Japanese

- : not supported y : supported


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