FACTORY AUTOMATION SYSTEMS

QUICK FACTS

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1982

4,000

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7,200

380

First system installed and still in use!

Installed systems worldwide

Technical support worldwide

Annual turnover (million euros)

Fastems record: spindle hours per year

Employees worldwide

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Become competitive

Vastly improve cycle times and throughput, reduce costs per part, efficiently

adapt to changes, increase utilization rates.

Simply: become more competitive!

Easy to use

Fastems control system is a collaboration tool for everyone involved

in production. Both our software and equipment are designed with work environment, safety and

ergonomics in mind.

Safe investment

30 years of experience. Thousands of delivered

systems. We can find the optimal production

solution to suit the needs of any machine shop.

Be in control

Managing production is now easier than

ever. Our software puts you in control of your production resources,

orders, NC programs, tool presetting and more.

Automation benefitsSMOOTHER PRODUCTION FLOW MEANS GREATER PROFIT

Here’s how Fastems puts you in controlThe key to manufacturing productivity and profit is keeping your process running smoothly. Doing so requires a continuous stream of reliable information so you can control and optimize material flow. Fastems has the software, automation tools and global support to do just that.

Proven in thousands of installations around the world, Fastems systems help reduce lead times, assure product quality and enable reliable deliveries. All of which adds up to satisfied customers. Fastems Manufacturing Management Software enables you to focus on key performance targets and to easily modify them as necessary.

With Fastems solutions you will have total control of production. You may quickly and easily respond to changes in customer demands, plan for future expansion, accurately schedule production, and utilize capacity more efficiently.

A worldwide presenceA privately held company founded in 1901 with world headquarters in Finland, Fastems operates in nine European countries, the United States, Japan and China, with manufacturing facilities in Finland and Germany. Fastems has 380 employees and the turnover is 70 million euros.

MMS5 is an open, machine tool independent system that does not require separate software for NC program, tool, material or production order management. The MMS production suite is a completely modular software solution, giving you the freedom to choose just the functionalities you need. Additionally, it’s easy to upgrade your system if your needs change over time, for example adding manual production cells.

UsabilityMMS5 provides just the right set of tools for each user. This straightforward shopfloor interface enables operators to concentrate on ”what’s hot at the moment.”

NC program, tool and fixture managementYou can predict and prevent unnecessary stops and slowdowns with centralized tool and NC program management, while optimizing fixture usage.

Logistics managementIntegrated logistics management frees operators from repetitive tasks. It also lets you manage job lists and billets for manual production on lathes and other machines.

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MANUFACTURING MANAGEMENT SOFTWARE MMS5

IntegrationFastems MMS5 is ready for your ERP, MES, TDM, FANUC, Siemens, Heidenhain and much more.

SimulationProactive pallet scheduling frees your operators from juggling too many resources, thus optimiz-ing your manufacturing process.

Real time visibilityWhether you wish to track KPIs, investigate the effect of an urgent production order, or view a complete production scenario, you’ll have what you need in just a matter of seconds.

* Available only for Fastems-certified machine tool interfaces.

FASTEMS MMS CORE

MMS-2000 Material Pallet Management

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Program and tool data libraries, production order management, fine scheduling, diagnostics and reporting, master data management, production scheduling, and standard device interface.

MMS Data Manager for production planners

MMS Station Commander for shop floor operators

All user interfaces are browser-based

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• Intuitive touch screen interface

• Instructions on which parts to load and when

• Advanced error recovery

MMS Dashboard for production managers

• On-line monitoring

• Performance visualization

• Key production figures

• User configurable widgets

• Master data management: production orders, parts, and fixtures

• Production schedule management

• Production logs

All user interfaces are browser-based which provides the freedom to use them anywhere with laptops or tablets.

The FASTWIZARD was originally developed to be a basic user interface for robot cells. One of the key drivers was to enable the use of robot cells without dedicated robot specialists. Over the years it evolved into a software platform solution with a wide array of value adding functions for easy control of the manufacturing process and the resources within.

Easy day-to-day operation without dedicated robot expertsThis makes it easy to use your manufacturing equipment. All machine operators are able to run production.

Wide array of value adding options availableSoftware is configured based on the needs of your manufacturing solution. The right value adding options complete your automated manufacturing process for efficiency and quick return on investment.

Visual user interfaceThe state of your production equipment can be seen at a glance for effective operation of the system.

Eases your production planningControl software has many options to simplify management of production. Choose manufacturing orders, resource checks and simulation functions to see how long your equipment is set up to run. Also to see what changes must take place and when for the system to keep running.

Program complex features off-line and save valuable production time.

Fastems offering includes one of the most powerful software programs for offline programming and simulation. FASTSIMU is a dedicated software application for robotic milling, grinding, and deburring tasks. It includes extended in-house developed features to handle the massive number of positions needed. This is especially true for finishing complex geometry and 3D-curved surfaces and it supports a wide range of native CAD formats. Fastems robot cells fully support offline programming. This is guaranteed through high mechanical accuracy and a deep understanding of offline programming methods.

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ROBOT CONTROL SOFTWARE

FASTWIZARD benefits

Tool simulation.Tool management for deburring application.

Order Management option. Easy management of production orders. Resource availability info for orders.

OFF-LINE ROBOT PROGRAMMING – FASTSIMU

Visual User Interface. On-line status display for the production equipment.

ROBOT CONTROL SOFTWARE FEATURES

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FASTEMS 8760 SERVICE

Global response, less downtimeThe 24/7 technical support team is at your ser-vice to make every one of the 8760 hours in each year as productive as possible. Our track record shows that in over 85% of cases we're able to recover the system in operation remotely in less than three hours on average.

Lifetime softwareFastems software and control architecture is easily upgradable and engineered to last the life of your system when properly maintained. We provide access to control software updates, patches, error corrections and enhancements to keep your process running smoothly.

Right spares, quick deliveryGenuine factory spare parts are readily available in Fastems hubs located in Europe and the US for quick shipment to your facilities anywhere in the world.

Fine-tune for greater profitDiagnostic reports enable you to quickly identify bottlenecks and fine tune your system for even better profitability. We’re happy to help you to improve your system usage.

Be ready when production needs changeAbout 80% of all systems will be modernized or extended during their lifetime. Fastems has everything you need for minor upgrades or major extensions to continue the life and efficiency of your FMS.

Backup ensures quick recoveryRegularly backed up system data is your warranty in case the unexpected happens. Good backups could save weeks when resuming production.

With more than 4,000 systems delivered to over 40 countries, Fastems makes customer support a priority. That’s why we have service hubs in Europe, Asia and the US for quick response to your facilities anywhere in the world.

GLOBAL SERVICE

Service in Europe, Asia and US supporting you

globally.

4000 SYSTEMS

About 4,000 systems worldwide are served

by our life cycle service organization.

85% SUCCESS RATE FOR REMOTE CASE SOLVING

Our technical support team can solve more than

85% of service requests remotely.

80% MODERNIZED

About 80% of all systems will be modernized or extended during their

lifetime

FMS ONE benefits

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FMS ONE

FMS ONE is a configurable flexible manufacturing system that enables the use of a variety of machine tool sizes and pallet setup station types, while providing versatile material management. FMS ONE enhances your productivity with several key features. The scheduling and resource calculation based system, for example, offers great benefits in tool management and overall productivity. Visualization capabilities help users and management control changing situations very easily.

Modular with flexible layout The FMS ONE is fully configurable with a broad selection of modules to be built according to your specific needs. It can be built in one or two sided configurations and is easily extendable afterwards.

Logistics and material management The FMS ONE includes the capability to manage raw material storage within the system.

Several pallet types It is possible to integrate different types of machine tools and pallet sizes into FMS ONE.

Full MMS5 integration A full set of integration options is available for FMS ONE.

Technical information

SYSTEM TYPE ONE LD-700 ONE MDR-750 ONE MDR-1100 ONE MDR-1700 ONE MD-1500 ONE XMD-2500

Nominal load (kg) 700 750 1,100 1,700 1,500 2,500

Nominal pallet size (mm) 500 × 500 400 × 400 500 × 500 630 × 630 630 × 630 800 × 800

Maximum load size (X × Z × Y mm)

800 × 700 × 1,050 660 × 660 × 1,100 900 × 900 × 1,250 1,125 × 1,125 × 1,450 1,000 × 1,000 × 1,250 1,600 × 1,400 × 1,400

Load rotational diameter (ø mm)

900 750 1,000 1,250 1,100 1,600

Material management – – – – * *

Material pallet size (mm) – – – – 800 × 1,200 800 × 1,200

Machining pallet storage 2–4 levels 2–4 levels 2–4 levels 2–4 levels 2–4 levels 2–4 levels

Load station options LSC LSC, LSM LSC, LSM LSC, LSM LSF, LSM LSM

* Available as option– Not available

The exclusive, user-friendly Fastems MMS control handles all of your production scheduling and monitoring. It seamlessly interfaces with an ERP system and CNC programs generated by CAM software. MMS easily adapts to your changing production needs and, if you prefer, you can take total or partial control.

2- to 4-level storage

Stacker crane

Station commanderLoading and material stations

Machine tool interface

Safety equipment

Fully configurableA wide variety of modules provide the most profitable approach to manufacturing. You can also select different types of pallet setup areas for various products.

Multiple machine tool typesIt does not limit your machine tool selection to one or two types of machine tools and pallet sizes. This gives you the ability to easily change or expand production using the same FMS.

ExtendabilityMore than 80% are extended or modified after initial startup. You have the freedom to handle any future manufacturing scenarios.

Seamless Integration

User configurable widgets enable easy visualization of on-line monitoring, performance, key production figures, machine tool status and much more.

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CUSTOMIZED SYSTEMSMaterial logisticsIt is possible to integrate your material logistics flow and billets within the system for automatic just-in-time delivery.

Fastest pallet transfersIt is the highest pallet transfers-per-hour system in the market. That gives you headroom for future extensions or workpiece changes, and the ability to use it as a base for high volume production.

Lights out productionWith optimal quantities of pallets in storage, an assisting control system and proven reliability, it is easy to reach and monitor your output targets.

The FMS integrates logistics and information flow within your manufacturing process. Beginning with a layout design that maximizes shop floor utilization, and including ERP and tool management, the CNC program management system accommodates everything from single machines to factory-wide systems with multiple machine tools and all manufacturing resources.

The Fastems FMS is available in a wide range of configurations from a single machine tool cell to a complex FMS that includes several makes and models of machine tools, material management, integrated robot cells, warehouse functionality, and much more. FMS seamlessly integrates into your ERP and MES systems, as well as different machine tool interfaces.

Loading station flushproof LSFManually operated, indexable rotating pallet table. Pallet sizes up to 630 × 630 mm.

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Material station trolley MSPFor one EUR pallet.

Loading station moving LSMHorizontal transfer movement and indexable rotating pallet table. Typical pallets sizes starting from 500 × 500 mm.

Loading station lifting LSLCombined horizontal and vertical transfer movement and indexable rotating pallet table. Typical pallet sizes starting from 800 × 800 mm.

Material station basic MSBFor EUR or special pallets.

Material station conveyor MSCTwo types: for one or two EUR pallets.

FEATURE LD MD MDR XMD HD XHD SPECIAL

Load weight (kg) 700 1,500 1,700 2,500 6,000 10,000 Custom

Machine pallet size (mm)

400–500 500–630 500–630 630–800 800–1,250 1,000–1,600 Custom

Maximum load size (mm)

800 × 700 1,250 × 1,250 1,125 × 1,125 1,600 × 1,400 2,700 × 1,700 Custom Custom

Load height (mm) 900 1,250 1,450 1,700 2,000 Custom Custom

Stacker crane load handler

ParallellogramTelescopic

forksRotating handler

Telescopic forks

Telescopic forks

Telescopic forks

Custom

Material pallets in the same system

Option Option Option Option Option Option Option

Number of integrated machine tools

Unlimited

Brand of machine tools Any machine tool brand available in the market

Number of pallet places Unlimited

Control system MMS5

Loading station compact LSCManually operated, indexable rotating pallet table. Pallet sizes up to 630 × 630 mm.

Loading station tilting LSTHorizontal transfer movement, tilting of the pallet, and indexable rotating pallet table. Typical pallets sizes starting from 500 × 500 mm.

WIDE RANGE OF WORK SET STATIONS

Our work set stations provide ergonomic solutions for loading and unloading your workpieces. Depending on the pallet and load size, the load can be transferred, lowered, rotated, and/or tilted to give the operator the best possible access to the workpieces. All loading stations can be accessed with an overhead crane for lifting parts and pallets.

Occupational safety and health as well as work environment and ergonomics are taken into account. Various kinds of movable or static work platforms can be integrated into the loading area. Hydraulic or vacuum clamping can also be integrated into the loading stations, either with a manual hydraulic unit or a completely automated system.

In addition to machining pallets it is possible to handle wooden and metal material pallets, gitterboxes, and customer-specific loads.

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TOOL MANAGEMENT

Central tool logistic automation is a system for centrally delivering and managing cutting tools for CNC machines. It enables the use of small tool magazines, eliminates human errors and reduces capital investment in tools. Machine control integration enables a machine tool to start machining even if all the required tools are not in its magazine. Only the first tools to be used in the NC program must be loaded. Tool automation delivers the rest during machining.

Full tool life utilizationThe automated tool logistic system provides full tool life utilization. The tools are transported for maintenance at just the right time – not too early, not too late.

Larger amount of tools availableIf your production requires more tools than the number of spaces in the tool magazine, automat-ed tool storage relieves your shop floor operators of repetitive tool carrying tasks. By equipping the machine tools with smaller tool magazines you also reduce investment costs.

Tool usage simulationFastems MMS5 software simulates optimal work queues for your machine tools. This functionality also applies to the cutting tools, so with tool automation you can minimize the amount of tools needed and calculate precisely what will happen next. You don’t need to reserve all tools required for a specific job and machine tool at the beginning of a machining process.

FEATURE CENTRAL TOOL STORAGE (CTS) GANTRY TOOL STORAGE (GTS)

Tools Up to 4,000 Up to 1,500

Robots 2–3 1

Tool carriage capacity 5 5

Max tool weight 35 kg 35 kg

Max tool lenght 650 mm * 650 mm *

* Customization available

CTS is based on separate tool magazine container with storage robot. Tools are transferred to machine tools with one or two tool loading robot(s).

Share tools between CNC machinesIt’s possible to reduce the number of identical tools to help cut down the total amount of tools used, without sacrificing production flexibility. This is especially helpful with expensive, specialized cutting tools.

Real time information of needed toolsMMS5 tool management streamlines the flow of information. It eliminates paper work for tool difference listings or tool replacements needed for upcoming days. Plus you have full integration with the FMS control, including priorities and standardized interfaces with many presetting devices.

Extend your lights out production periodWhen cutting tools are no longer a production bottleneck, you can extend your lights out production period even further.

GTS system has one robot which takes care of the tool storage and transfer of tools into machine tools. Tool storage is located above machine tools' tool magazines.

Robotic autoloadingWith robotic autoloading you can make your FMS capable of large-scale serial manufacturing in an effective way. By storing the materials in your FMS, you can automate your process from material management to ready parts. At the same time, the FMS control system minimizes the need to keep parts in stock and completes the needed parts just on time.

Robotized deburring and finishingRobotics solution enables finishing, deburring, milling and heavy duty grinding applications. It ensures consistent quality and productivity, and improves work safety and ergonomics.

Robotized machine tendingBy adding a robotized machine tool tending cell into your FMS, you can integrate lathes and various other types of machines into your system. This automates the material flow and keeps your machines running.

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FMS-INTEGRATED ROBOT CELLS

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FPC PLUS

FPC PLUS is based on the proven Fastems FPC platform. FPC is a standard FMS constructed from container modules, allowing the integration of up to three machine tools per system. Thanks to its modular and compact construction, FPC is also a profitable investment when integrating only one machine tool. With FPC PLUS you can add optional customer specific modules including deburring and washing operations, tracking features and much more.

ConfigurableWhether you need standard automation or a more advanced system, including full process integration, modular FPC PLUS is your fully configurable solution.

ControlMMS5 control links your process and FPC PLUS. It knows and shows everything that is happening and allows you to take complete control. In ad-dition MMS5 lets you predict, plan and monitor your production cell.

AgileStart with one machine tool, then extend with additional applications as needed. You have the freedom to handle any future manufacturing scenarios.

ConnectUsing ERP or CAD/CAM? MMS5 links your shop floor to these systems.

ROBOFMS

Excellent floor space utilizationRoboFMS gives you considerable freedom for workshop layout design. You can install the robot in a stationary location or on a linear track, and position devices and buffer storage where needed.

Combine several device typesNow have machine tools, finishing cells, measuring devices, and your complete logistic chain under one automation system.

Lights out productionWith an optimum quantity of pallets stored, an assisting control system and proven high reliability, RoboFMS is ideal for unattended operation.

The RoboFMS enables automation for a wider range of machine tools, including machine tools without automatic pallet changers. Additionally, it's easy to integrate washing machines, marking machines, measuring devices and other production equipment.

FPC PLATFORM FPC-750 FPC-1000 FPC-1500 FPC-3000 FPC-7500

Load weight, including pallet (kg) 750 1,000 1,500 3,000 7,500

Nominal machine pallet size (mm) 400 × 400 or

500 × 500

500 × 500 or

630 × 630

630 × 630 or

630 × 800

800 × 800 or

1,000 × 1,000

1,000 × 1,000 or

1,250 × 1,250

Load size (X × Z mm) 750 × 750 950 × 950 1,050 × 1,000 Ø 1,600 Ø 2,300

Load rotational diameter (D mm) 800 1,250 1,250 1,600 2,300

Load height, including pallet (H mm) 900 1,100 1,200 1,800 2,000

Storage capacity by container unit 12 10 10 6 4

Total logistics managementRoboFMS makes it possible to integrate your material logistics flow and billets with your FMS for automatic, just-in-time delivery.

Improved reach and accuracyAdding an industrial robot opens up new pos-sibilities for handling difficult to reach produc-tion equipment and zero point fixturing. It also provides excellent operator clearance for these devices.

Complete FMS controlRoboFMS is equipped with MMS5, the industry’s leading FMS control. MMS5 ensures seamless device and system integration, NC, fixture and tool management.

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MANUFACTURING CELLS

For medium and high volume production we provide efficient and reliable gantry and robot solutions. Optimally matched handling systems and material buffers enable continuous and reliable round-the-clock manufacturing for a wide range of work pieces.

Gantry systems

Clear access and space savingUnobstructed machine tool access makes setups and monitoring easy while reducing downtime. Loading from top saves valuable floor space.

Also for low ceiling heightsFastems telescopic axis module is the perfect solution for facilities with restricted ceiling height.

Optimal material flowOur extensive range of material buffering sys-tems lets you choose a gantry solution that fits to your process flow precisely.

Customized solutionsOur modular system gives us the flexibility to design customized solutions whenever you need them.

Robotic handling cells

Integration on multiple levelsPowerful Fastems software maximizes the performance of your manufacturing system with optimum control and transparency.

Independent integratorUsing our 30+ years of experience, we concept, design, build and deliver robotic solutions that incorporate the best, proven technologies, regardless of the brand of manufacturing equipment involved.

Single pass manufacturing processThe agile movement capabilities of a robot enable you to integrate multiple processes into a true, single-pass manufacturing cell – from raw material to ready-to-pack. We can integrate a wide range of additional processes you need: deburring, drilling, cleaning, marking, measuring and much more.

For an optimal material flowThe wide range of Fastems material buffering systems allows you to seamlessly integrate robotic loading into your process flow.

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Our automated solutions for grinding, polishing, deburring, brushing and more deliver perfect results, every time. Robotic finishing cells simply work continuously and reliably to produce the maximum number of precisely finished parts on each shift. The brilliant finish of your metal-cutting process.

Features• Available process types: ”Tool-to-part” and

“Part-to-Tool”

• Several material feeding options based on process type magazines, trays, conveyors, servo station

• Readymade interface for FMS

• Tool management system

• Sound- or splashproof housing for maximum cell operation ergonomics

Robotic finishing cells Right spindle type for the right process

Ergonomically betterFinishing tasks are among manufacturing‘s most challenging, often performed in dusty conditions while in uncomfortable positions and using noisy, vibrating tools. Having robots perform these jobs frees your workers for more productive and less physically taxing activities.

Consistent qualityBecause industrial robots are highly repeatable and reliable, Fastems robotic solutions ensure that your 1,000th part is just as good as your first.

The best of both worldsThe finishing or deburring process is alwaystailored for the application. That’s why Fastems offers both pneumatic and electric tooling for maximum process efficiency.

Pneumatic spindles• Programmable tools compliance to

compensate for differences, for example: part castings

• Each spindle typically has one tool

• Wide selection of spindles available for different applications

• Typically for applications where tool amount is moderate

Electric spindles• One spindle can handle many tools

• For applications requiring a large amount of tools or where new tool implementation is frequent

• Good spindle power output

• Traceability of control variables

• Programmable rpm

Optional accessories• Measuring probe for part referencing

• Dust extraction systems

• Machine vision for optical inspection

• Force control systems

• Robocoat for dusty application

• Coolant system for wet processes

• Quality control systems

• Fire suppression systems

• ATEX proof

Extended unmanned periods can be achieved without increasing complexity to resource planning of the cell. By using automated storage system for material feeding you can reach unmanned production time of up to a weekend, for example.

Advanced software options combined with system hardware forms a true productivity solution for high mix manufacturing

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MANUFACTURING SYSTEMS FOR HIGH MIX PRODUCTION

The heart of the system is the Fastems control software. It enables parallel manufacturing of multiple orders while the system ensures that the production runs uninterrupted.

Management of resources The system control makes it easy to handle the various manufacturing resources needed. Missing resources are indicated, thus enabling trouble-free manufacturing.

Optimizing output without losing flexibilityThe system can adapt to changes in the manu-facturing environment. This means, for example, that an order with missing resources does not stop the line completely, instead the next order is processed.

Easier production planningOur control system makes is easy to plan the production for the integrated system. You have an overview of each order in the system and resources for them.

Integration of manufacturing processesYou can integrate many processes under one system. This helps, for example, to eliminate unnecessary storages and transfers between processes.

Many components must be perfectly aligned with one another to keep material flowing properly. That’s why we develop the most effective interlinking solution for your automated production. We base the solution on batch size, the variety of work pieces, cycle time, available space and logistical considerations.

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Output is everythingIn high volume manufacturing the most important thing is constant, high quality output. This is achieved by paying attention to every detail to form the best solution for each customer's process.

8760 Service – world wideFastems 8760 support is available 365 days around the clock – 8760 hours per year. Fastems is there for you.

Optimal material flowAutomated workflow and processes increase productivity and reduce costs by shortening lead times, eliminating extra transfers, and reducing work-in-progress (WIP).

Space savingsAutomating material movement between processes and eliminating storage of work-in-progress outside the interlinking system saves considerable factory floor space.

MANUFACTURING LINES FOR HIGH VOLUME PRODUCTION

Bind manufacturing processes together with our interlinking solutions for maximum output.

Complement your manufacturing line with robot cells for maximum added value (for example deburring, assembly, measuring etc.)

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If you have any questions regarding the content, contact your nearest Fastems office or authorized dealer. Designs and specifications are subject to changes without notice. Fastems is not responsible for differences between the information in the catalog and the actual systems, software or other functionality.