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KA-TE S KA-TE S YSTEM YSTEM AG, AG, CH-8807 CH-8807 Freienbach Freienbach
KA-TE SKA-TE SYSTEMYSTEM AG, AG, CH-8807 FreienbachCH-8807 Freienbach
Company OverviewCompany Overview
• Pioneer in developing and manufacturing of Pioneer in developing and manufacturing of non man-entry robot system for sewer rehabilitationnon man-entry robot system for sewer rehabilitation– First system to market 1980First system to market 1980
• Privately held stock companyPrivately held stock company
• ShareholdersShareholders– Erich HimmlerErich Himmler 86 %86 %– MBT Holding (VIAG)MBT Holding (VIAG) 14 %14 %
KA-TE South West Inc. 1Insituform East Inc. 2
KA-TE Australia Pty Ltd.
Europe
KA-TE Sewer Rehabilitation Robot Systems / worldwideIssue January 2001
KA-TE Systems Ltd.KA-TE Holding AG
A Total of 110 KA-TE Systems in the Market !!
100 units
2 units
C:\GL\FLFIL00a.PRE / Seite 2
The graph shows thehome base country ofthe KA-TE customers.Some ot them operatein several additional countries.
Dong Kook Chemical
3 units
Télérep FrancePhoenix ServicesSCREGSEGEX
FPS
GermanyArge KöbeBerliner WasserbetriebeBrochierDineiger/Volkner/KuchemDiringer & ScheidelDITOMGeiger & KunzHuthmann & KunzKATECKanal MüllerKU KanalunionKanaltechnik MaulPKT Pader KanaltechnikTST KanalsanierungStarlline
Ilbau
Europe; 100 units
D & S
FCC
AKIBA
1 unit
KMG / JP
1 unit
Switzerland 17KA-TE KäppeliArpe LandoltNotter KA-TE Insituform
Development Partners KA-TE FASTDevelopment Partners KA-TE FAST
Engineering and planning of city networks and Engineering and planning of city networks and modern access networks in Germanymodern access networks in Germany
Pioneer in developing and manufacturing of non Pioneer in developing and manufacturing of non man entry robot system for sewer rehabilitationman entry robot system for sewer rehabilitation
Hamburger Stadtentwässerung, one of the big Hamburger Stadtentwässerung, one of the big sewer network operators / owners in Germanysewer network operators / owners in Germany
One of the world-leaders in manufacturing of fibre One of the world-leaders in manufacturing of fibre optic cables and componentsoptic cables and components
MilestonesMilestones
Feb 98Feb 98 Installation of the first fibresInstallation of the first fibres in a sewer of Regensburgin a sewer of Regensburg
March 98March 98 first presentation on CEBITfirst presentation on CEBIT
March 99March 99 First Sale of a FAST roboticFirst Sale of a FAST robotic system: system: to HSE-KOMto HSE-KOM
July 00July 00 Second Sale of a FAST roboticSecond Sale of a FAST robotic system: to HSE-KOMsystem: to HSE-KOM
Sale of 53 FAST robotsSale of 53 FAST robots to to
CityNetCityNet
CarrierCarrier Robot Robot 200-300mm 200-300mm
Carrier Carrier RobotRobot 350- 350-700mm700mm
FAST Robot System
Control room
Full system
Cable drum with robot
Cables in a sewer tubeCables in a sewer tubeTechnologie “FAST”Technologie “FAST”
This is an example of FAST in a This is an example of FAST in a vitrified clay pipe / diameter vitrified clay pipe / diameter 400mm400mm
Installed with 3 empty conduits Installed with 3 empty conduits 11.5mm for fibre optic cables11.5mm for fibre optic cables
This sewer tube is located in This sewer tube is located in Madrid (Spain)Madrid (Spain)
The essential elements of FAST areThe essential elements of FAST are::
FAST allows very flexible broadband networks in FAST allows very flexible broadband networks in an existing infrastructure in the access domainan existing infrastructure in the access domain
The sewer receives an additional purpose and The sewer receives an additional purpose and with that it generates an income for the citywith that it generates an income for the city..
FAST Installation Step 1FAST Installation Step 1
• Analyse and precisely measure Analyse and precisely measure out existing situation in tube. out existing situation in tube.
• Write protocol Write protocol – pipe diameterpipe diameter– location/position of access location/position of access
pipespipes
• Define optimum cable routing in Define optimum cable routing in the tube to attach fibre optic cablethe tube to attach fibre optic cable
FAST Installation Step 2FAST Installation Step 2
• Install internal mounting rings in Install internal mounting rings in the sewer pipethe sewer pipe– Every 1.5 mEvery 1.5 m– Rings have clips of empty conduitsRings have clips of empty conduits
FAST Installation Step 3FAST Installation Step 3
• Pull protective tubing Pull protective tubing in sewer-pipe in sewer-pipe – by Robotby Robot– by conventional winchby conventional winch
FAST Installation Step 4FAST Installation Step 4
• Robot drives through tube and pushes the conduits into the clips on the rings
• Up to three conduits can be attached during this process
FAST Installation Step 5FAST Installation Step 5
• Pull cables into conduitsPull cables into conduits 11.5 mm 11.5 mm max. 9 tubesmax. 9 tubes 15.5 mm15.5 mm max. 6 tubesmax. 6 tubes
• Cables available (so far)Cables available (so far) tube 15.5 mm up to144 fibrestube 15.5 mm up to144 fibres tube 11.5 mm up to144 fibrestube 11.5 mm up to144 fibres
mounting ring with 3 fixing protective
tubes
Mounting rings and operational Mounting rings and operational aspects of sewersaspects of sewers
• After the installation the mounting rings are After the installation the mounting rings are loaded with a loaded with a permanent pushing forcepermanent pushing force by by means of springs. means of springs.
Even at temperature induced changes of lenght Even at temperature induced changes of lenght the mounting rings remain under stress and the mounting rings remain under stress and close to the wall. close to the wall.
FAST Installation Step 6FAST Installation Step 6• Final installation for access Final installation for access
manhole to fibre optic cablemanhole to fibre optic cable• Installation ofInstallation of
– bend protector elementsbend protector elements– boxes to hold extra cable lengthboxes to hold extra cable length– distribution boxes for fibre optic distribution boxes for fibre optic
cablecable
Manhole componentsManhole components
Man-entryMan-entry
Non-man-entryNon-man-entry
Cable reserve box and splice box
Manhole examples:Manhole examples:
FAST Installation Step 7FAST Installation Step 7
• Whole cable laying process is Whole cable laying process is permanently monitored and permanently monitored and documented (Paper, CD, Video)documented (Paper, CD, Video)
Robot systemRobot system
Small carrier:Small carrier:
Large carrier:Large carrier:
Dia. 200 to Dia. 300Dia. 200 to Dia. 300
Dia. 300 to Dia. 700Dia. 300 to Dia. 700
Robotic carriers for different working modules are Robotic carriers for different working modules are
available for subsequent diameters of sewer pipes:available for subsequent diameters of sewer pipes:
ModulesModules
Sewer investigationSewer investigation
modulemodule
Analyse and measure Analyse and measure
sewer pipesewer pipe
200200300300
ModulesModules
Fix mounting rings
Magazine trolley for
mounting rings
200200
300300
ModulesModules
Mounting moduleMounting module
Protective conduitsProtective conduits 11.5 mm and 15.5 mm11.5 mm and 15.5 mm
300300
200200
FAST Benefits
– reduced construction costreduced construction cost– short planning timeshort planning time– eliminate underground civil workeliminate underground civil work– up to 1000m/day with 3 robots working in 3 shiftsup to 1000m/day with 3 robots working in 3 shifts– safe against damage through excavationsafe against damage through excavation– access to cable every 50-70m (manhole)access to cable every 50-70m (manhole)– quick customer connectionquick customer connection– very high overall network availabilityvery high overall network availability– no Electro-Smogno Electro-Smog
cost per m conventional network cost per m conventional network CHF 500.00/mCHF 500.00/m cost per m with FASTcost per m with FAST CHF 150.00/mCHF 150.00/m
Practical experiencePractical experienceFAST Installations:FAST Installations:
HamburgHamburg BernBernRegensburgRegensburg UsterUsterHanauHanau WinterthurWinterthurLandauLandauDüsseldorfDüsseldorf
MadridMadridAmsterdamAmsterdamSchwedenSchweden
Albuquerque, USAAlbuquerque, USAIndianapolis, USAIndianapolis, USAOkayama, JapanOkayama, JapanYokohama, JapanYokohama, Japan
FAST Installers:FAST Installers:
with a total of 58 Robotic Systems:with a total of 58 Robotic Systems:
CityNetCityNetHSE KOMKA-TE System AGFAST Opticom AG
Thank you for your Thank you for your interest and your kind interest and your kind attention.attention.
Questions ?Questions ?
KA-TEKA-TE System AGSystem AGSchwerzistrasse 4Schwerzistrasse 4
CH-8CH-8807807 FreienbachFreienbach
Phone: +41 Phone: +41 5555 4 41515 5858 5858
Fax: +41 Fax: +41 5555 4 41515 5858 5959
Email: [email protected]: [email protected]
Internet: www.ka-te.comInternet: www.ka-te.comand www.fast-system.deand www.fast-system.de
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