Service/Inspection Checklist and ReportFastrac 2155 and 2170
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Service/Inspection Checklist and ReportFastrac 2155 and 2170
Note: Original copy to customer, Photocopy to distributor.
Issued by JCB Technical Publications, JCB Service, World Parts Centre, Beamhurst, Uttoxeter, Staffordshire, ST14 5PA, England. Tel +44 1889 590312 Fax +44 1889 593377
JCB Service, World Parts Centre, Waterloo Park, Beamhurst, Staffordshire, England, ST14 5PA
Service/Inspection Checklist and ReportService Schedules
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Service Schedules
IntroductionT3-036-2
A badly maintained machine is a danger to the operatorand the people working around him. Make sure that theregular maintenance and lubrication jobs listed in theservice schedules are done to keep the machine in a safeand efficient working condition.
!MWARNINGMaintenance must be done only by suitably qualifiedand competent persons.
Before doing any maintenance make sure the machineis safe, it should be correctly parked on level ground.
To prevent anyone starting the engine, remove thestarter key. Disconnect the battery when you are notusing electrical power. If you do not take theseprecautions you could be killed or injured.8-3-1-1
Apart from the daily jobs, the schedules are based onmachine running hours. Keep a regular check on thehourmeter readings to correctly gauge service intervals.Do not use a machine which is due for a service. Makesure any defects found during the regular maintenancechecks are rectified immediately.
How to Use the Service SchedulesT3-012_3
In the example shown, A shows all service requirements tobe carried out every 10 hours and B shows therequirements to be carried out every 500 hours.
Important: Services should be carried out at either thehourly interval or calendar interval, whichever occurs first.Refer to Calendar Equivalents.
795390-1
Calendar EquivalentsT3-037Every 10 Hours = Daily
Every 50 Hours = Weekly
Every 500 Hours = Six Months
Every 1000 Hours = Yearly
Every 2000 Hours = 2 Years
Every 8000 Hours = 8 Years
Service/Inspection Checklist and ReportService Schedules
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Service Schedules
Pre-start Cold Checks, Service Points and Fluid Levels
All jobs should be marked and logged:
No fault found job complete. Fault found and corrected. Detail on Service/Inspection Report.
Follow up required. Detail on Service/Inspection Report.
Operation 10 Hr 50 Hr 100 Hr(1)
500 Hr
1000 Hr
2000 Hr
5000 Hr
ENGINEOil level - Check
Oil and Filter (2) (3) - Change
Air Cleaner Outer Element (3) - Change
Air Cleaner Inner Element (3) - Change
Air Cleaner Dust Valve - Clean
Fuel Filter (3) - Change
Coolant Level - Check
Coolant Antifreeze Quality(4) - Check
Coolant - Change
Fuel Pre-filter(5) - Drain
Fuel Pre-filter - Change
Fan Belt Condition - Check
Fan Belt Tensioner Condition(4) - Check
Fan Hub End Play(4) - Check
Valve Clearances (4) - Check and Adjust
Air Conditioning Compressor Belt Tension and Condition
- Check
Engine Mounting Bolts for Tightness(4) - Check
Radiator and Intercooler (when fitted) - Clean and CheckCondition
Pipework Routing and Security(4) - Check
Intercooler Hose and Clamp Security - Check
Air Cleaner Hose and Clamp Security - Check
All Hoses - Condition - Check
Service/Inspection Checklist and ReportService Schedules
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Vibration Damper(4) - Check
Crankcase Breather Condition - Check
Air Compressor Housing(4) - Check for Leaks,Cracks and Security
Air Compressor Mountings - Check
Air Compressor Output Line, Air Dryer and Pressure Regulator(4)
- Check for CarbonDeposits and Air
Leaks
Injection Pump Security(4) - Check
TRANSMISSION, AXLES AND STEERINGTransmission Oil Level - Check
Transmission Oil(6) - Change
Transmission Strainer - Clean
Transmission Filter - Change
Axle Oil Level (incl. Hubs when applicable)(7) - Check
Axle Hub Oil (8) - Change
Axle Beam Oil - Change
Tyre Pressures/Condition - Check
Oil Cooler and Pipework - Check and Clean
Driveshafts - Security/Grease
Rear PTO Shaft Bearings - Grease
Steer Axle Pivots - Grease
Steering Column Universal Joints - Grease
Steering Axle Wheel Alignment - Check
Track Rod End and Damper Condition and Security(4) (9)
- Check
4WS Power Track Rod and Ball Joints Condition and Security(4) (9)
- Check
4WS RH Side Trunnion Seals(4) - Check
Wheel Nut Security - Check
HYDRAULICSOil Level - Check
Oil(4) - Sample/Change
Oil Filter - Change
Operation 10 Hr 50 Hr 100 Hr(1)
500 Hr
1000 Hr
2000 Hr
5000 Hr
Service/Inspection Checklist and ReportService Schedules
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Hydraulic System - Check for Leaks
Hydraulic Lift and 3 Point Linkage, Front and Rear
- Grease
Ram Piston Rods Condition - Check
Hydraulic Oil Cooler and Pipework - Check and Clean
BODY AND FRAMEWORKChassis Fabrication - Visually Inspect for
Damage
Seat Belt Condition and Security - Check
Air Conditioning Condensor - Clean
ROPS Structure(4) - Check
Operation 10 Hr 50 Hr 100 Hr(1)
500 Hr
1000 Hr
2000 Hr
5000 Hr
Service/Inspection Checklist and ReportService Schedules
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Air Conditioning Filter (standard type only)(10)
- Clean
Heater Filter - Clean
Door Locks - Check
Windscreen Washer Fluid Level - Check
Condition of Paintwork - Check
Machine Generally - Check and Clean
Automatic Trailer Coupling (if fitted) - Grease
Roller Drawbar (if fitted) - Grease
SUSPENSIONCylinder Pivots - Grease
Rear Anti-roll Bar Ball Joints - Grease
Rear Anti-roll Bar Condition and Torque Tightness(4) (9)
- Check
Panhard Rod Condition and Torque Tightness(4) (9)
- Check
Control Arms Condition and Torque Tightness(4)
- Check
‘V’ Link Condition and Torque Tightness(4) - Check
Accumulator Pressure(4) - Check
Gas Spring Pressure(4) - Check
(1) First 100 Hours Service only, to be completed by your JCB Distributor.(2) Applies only if recommended oil and Stratopore filter are available. If these are not available, this job should be carried
out every 250 hours. See Fluids, Lubricants and Capacities for suitable alternative oil.(3) If the machine is operating in ambient temperatures below -18°C [0°F] or above 38°C [100°F], change engine oil and
filter, air and fuel filters at shorter intervals. Shorter maintenance intervals are also required if the machine is operatedin a dusty environment or if frequent stops are made.
(4) Jobs which should only be done by a specialist.(5) Replaceable element type filters only. One piece filters cannot be drained(6) After a major transmission repair, the new oil should be run to operating temperature and changed again to remove any
contamination which entered during the repair. Change the oil and filter after a further 100 hours if the oil was heavilycontaminated because of, or from the failure (e.g. water contamination).
(7) Check for leaks every 50 hours, check level if leaking.(8) After a hub repair, the new oil should be run to operating temperature and changed again to remove any contamination
which entered during the repair. Change the oil again after a further 100 hours to remove any bedding-in wear. This isparticularly important if new brake plates have been fitted.
(9) After any of these items are refitted, recheck the torque tightness after a short road test.(10) Heavy duty carbon type filters must be changed at 250 hour intervals.
Operation 10 Hr 50 Hr 100 Hr(1)
500 Hr
1000 Hr
2000 Hr
5000 Hr
Service/Inspection Checklist and ReportService Schedules
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Functional Test and Final Inspection
Operation 10 Hr 50 Hr 100 Hr(1)
500 Hr 1000 Hr
2000 Hr
ENGINEIdle Speed(2) - Check and Adjust
Field Speed Control(2) - Check
Maximum No-Load Speed(2) - Check and Adjust
Exhaust Smoke (excessive) - Check
Exhaust System Security(2) - Check
Cooling System for Leaks - Check
Fuel System for System for Leaks and Contamination
- Check
Lubrication System for Leaks - Check
Stop Control - Check
TRANSMISSION, AXLES AND STEERING2WD/4WD/Differential Lock Selection - Check
