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Fatigue Lecture 2 2011

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    Fatigue Analysis ofOffshore Structures

    Rod Pinna

    Platform, Pipeline and

    Subsea Technology 415

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    Miners Rule

    Answer is the Palmgren-Miner linear cumulativefatigue damage hypothesis (Miners Rule)

    A problem:

    Fatigue data (S-N curves) are based onconstant amplitude fatigue tests

    But engineering structures experience random

    loading

    So, how do we work out fatigue life?

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    Miners Rule

    ...3

    3

    2

    2

    1

    1 DN

    n

    N

    n

    N

    n

    N

    n

    i

    i Damageratio

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    Damage Ratio represents percentageof theoretical fatigue life under a givenloading regime

    If D1, failure

    Can be a way of introducing a fatiguesafety factor (e.g. D = 0.5 FoS = 2)

    Miners Rule

    ...3

    3

    2

    2

    1

    1 DN

    n

    N

    n

    N

    n

    N

    n

    i

    i Damageratio

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    Miners Rule

    0

    0.05

    0.1

    0.15

    0.2

    0.25

    0.3

    0.35

    Miner's Sum

    Freq

    uencyofOc

    currence

    0 1 2 3 4 5 6 7 8 9

    Corresponding lognormal distribution

    Comparison between calculation andobserved results (from tests)

    But notethe scatter

    About righton average

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    Deterministic Time Domain

    Spectral Frequency Domain

    Types of FatigueAnalysis

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    Steps:

    1. Identify all phenomena which contribute tofatigue

    2. Translate phenomena into loads onstructural members

    3. Translate member loads into local stresses

    4. Choose appropriate S-N curve

    5. Carry out Damage calculation using MinersRule

    6. Compare with design life accounting for

    Factors of Safety

    Deterministic Fatigue

    Analysis

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    1. Identify Phenomena which cause

    fluctuating loads could be due to:

    Construction, Transportation, Live Loads,

    Environmental (Wave, Wind, Current)

    Remember fatigue is a cumulativeprocess

    Identify Phenomena

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    For a specific period For a specific direction

    Wave Occurrence Table

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    2. Translate phenomena into member loads:

    Hydrodynamic/structural analysis

    Need loads for different wave positions

    Member Loads

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    Structural Dynamics may be important toinclude (e.g. by using DAFs)

    Member Loads

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    3. Translate member loads into local stresses

    Hot Spot Stress Range

    Local Stresses

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    Hot Spot Stresses donot include localisedstress increase due toweld profile

    Local Stresses viaAnalysis/Testing

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    Parametric equations for Hot SpotSCFs (see Appendix A of notes)

    Note: These equations use nominalstress (nominal axial stress ormaximum (outer fibre) bending stress

    i.e. NOT just geometric stressconcentration factors

    Local Stresses viaParametric Eqns

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    Combination ofParametric equationsat mid-points

    Local Stresses viaParametric Eqns

    opopS

    ipipC

    axaxSaxCaxS

    SCF

    SCF

    SCFSCFSCFHSS

    cos

    sin

    90

    1 5

    3

    7

    2 4

    8 6

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    S-N Curves

    4. Choose appropriate S-N curves

    (API, UK Department of Energy)

    Use consistent approach

    Environment free corrosion orcathodic protection

    Equation form: )(log)(log)(log1011010 B

    SmKN

    q

    B

    B

    tt

    SmKN 1011010 log)(log)(log For

    Thickness

    effect

    Also bewareof dual slope

    S-N Curves !

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    5. Carry out Damage calculation usingMiners Rule

    Damage Calculation

    ...3

    3

    2

    2

    1

    1 D

    N

    n

    N

    n

    N

    n

    N

    n

    i

    i

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    6. Compare with design life accountingfor Factors of Safety

    e.g. API RP2A says fatigue life mustbe at least twice design life, so D

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    Frequency domain calculation

    Spectral Fatigue Analysis

    Energy Spectrum

    Energy in EachFrequency Band

    Note Units !

    )(

    2

    21

    i

    i

    aS

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    If one component of excitation is:

    Then response at same frequency is:

    Spectral Fatigue Analysis

    Transfer Function

    )cos()( iii tatx

    )(

    T)( txty

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    The Transfer Function also relates the excitationspectrum and the response spectrum

    Spectral Fatigue

    Response

    e.g.Hot spotstress range

    )(T)(2

    xy SS

    Excitation

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    Spectral Fatigue

    Spectral Fatigue Damage:

    where Tis time period in seconds

    m0 and m2 are zero and second ordermoments of response spectrum

    m and Kdescribe S-N curve

    is the gamma function

    2

    2)m8(

    m

    mD

    20

    0

    2 m

    KT

    m

    See notes for

    more detail

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    Deterministic vs.Spectral ?

    Spectral Fatigue Analysis can account

    more completely for dynamics throughtransfer function

    BUT assumes a linear relationshipbetween wave height and stress range(OK for large jackets but may be not OKfor shallow water structures)

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    Deterministic ANDSpectral

    Commonplace to carry out calc for 8

    locations on brace and chord for waveheights over 8 directions

    Computationally Intensive !

    Despite the convenience of softwarea sound understanding of the

    fundamentals of fatigue is essential

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    Questions

    ?


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