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Fault-Tolerant design of RF front- Fault-Tolerant design of RF front- end circuits end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB) Rochester Institute of Technology Rochester, NY 14623
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Page 1: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant design of RF front-end circuitsFault-Tolerant design of RF front-end circuits

P.R. Mukund, Ph.D.Gleason Professor of Electrical Engineering

Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Rochester Institute of TechnologyRochester, NY 14623

Page 2: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

FundingFunding

Henning Braunisch

Industry Liaisons

Hosam Haggag

Ronald McBean(Motorola)

This work was funded by the Semiconductor Research Corporation

Page 3: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

MotivationMotivation

SoC, SiP implementations High levels of integration

Complex interaction between RF, analog, & digital domains

Heightened sensitivity to package parasitics, wide tolerances

CHIPCARRIER

RF Design

MEMS

Digital Logic

Horizontal Floor Planning

RF Modules

Digital Modules

Passives

Mutual-coupling, electro-magnetic coupling, stray inductances

Gap between models and silicon Several design iterations, higher costs

and lower yield for RFICs

Page 4: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Need for Fault-tolerance in RF circuitsNeed for Fault-tolerance in RF circuits

RF Design

Si Die

Probes

RF Testing

Complex behavioral, modeling and fabrication problems More faults and higher variations

Poor, unpredictable Q-factors

Post fabrication processing is needed Analog/Digital techniques not relevant for RF circuits Novel fault-tolerance techniques for RF required !

Testing is expensive (ATE)Very act of probing affects performanceAccess to RF core difficult

Yield of RFICs 10%-12% less than digital ASICs

Page 5: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

BackgroundBackground

Self-test solutions with high overheads Computation, real-estate, DSP, power

ATE testing very expensive (40% of chip cost)

Fault-tolerance in digital circuitsReconfigurability and redundancyHuge real-estate and power overheads for RF

Fault-tolerance in analog circuitsFeedback mechanismsNot practical for HF circuits

Parametric fault-modeling for analog circuits

High Cost $$

010010101000010101001000111001000011000010101000010101011111

Use of DSPs Time Intensive

Can detect but not correct

faults

Limitations

No Prior art for fault-tolerant RF design

Page 6: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Inductor Library

0

5

10

15

20

25

30

35

40

0 2 4 6 8

Frequency(GHz)

Qu

alit

y F

acto

r

L1 off chip L2 off chipL1 on chipL2 on chip

Design Methodologies

Early Design Software – ‘DREAM’

2D and 3D Analysis for Power Distribution AnalysisPhase Noise Analysis for VCO &

Sideband Analysis for Mixer

RF

Digital Pin Placement

Power Distribution

Mixed SignalAnalysis

A/D and Op-Amp Analysis

Inductor Modeling and Characterization

Inductor Librariesfor RF Design

Vertically Integrated Designs(Si on Si)

PassiveCharacterization

Novel DesignTechniques

Vertical Integration

RF Design

MEMS

Digital Logic

Horizontal Floor Planning

RF Modules

Digital Modules

Summary of Prior WorkSummary of Prior Work

Page 7: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Prior BIST ArchitecturePrior BIST Architecture

on-chip off-chip

Current MonitorSignature Analyzer

RF/Analog/Mixed-Signal CUT

Vdd

TASKS

Development of an accurate and non-intrusive current monitor

Fault modeling of 3D Stacked RF circuits

Analyzing and quantifying various factors leading to performance degradation

Development of current signatures - Mapping circuit performance to supply current.

Integrating information into a BIST architecture

Dr P.R.Mukund, RF / Analog / Mixed Signal Lab

Proposed BIST Architecture

Page 8: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Feedback for RF circuits?Feedback for RF circuits?

Alternative

An approach that overcomes these roadblocks, yet retains its usability

Why feedback will not workWhy feedback will not work

Stability issues @ GHz: Mutual coupling, Ground loops, Metal trace parasitics

Feedback Re-design of circuit !

Very little gain available for trade-off

Transformers, inductors, etc., have wide tolerances

Page 9: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

This work….This work….

Alternative fault-tolerance methods for RF circuits Overcome limitations of traditional feedback

Emphasis on low overhead, minimally intrusive, low-cost solutions

Robust circuitry/algorithms for error-free operation

Low-frequency/DC post-processing No DSP/off-chip processing, ultra-fast

Page 10: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Methodology: ‘Locked loop’ conceptMethodology: ‘Locked loop’ concept

Start with nominal design

Sense current with

minimally intrusive element

Amplify sensed current

Down-convert signal to baseband

Map signal to

performance metric

Generate baseband/digit

al signal to modify design

parameters

Dynamically modify design parameters in

RF circuit

Performance

metric ok?

NO

YES

End Calibration process

RF CIRCUIT

Sense Amplifier Peak Detector

Baseband Signal Processing

Specification based correction

Page 11: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

‘‘Locked Loop’ approachLocked Loop’ approach

To sense a signal which is indicative of the performance metric of the circuit

Four fold approach

Sense

Quantify

Self-corrective signal

Tapped coilA mechanism in the circuit which can adaptively change its performance in real time based on the above signal.

Use this information to send a signal back to the circuit where the metric can be re-corrected towards the desired value

To process this signal appropriately into a form which quantitatively describes the metric

Page 12: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Minimally Intrusive SensingMinimally Intrusive Sensing

Current sensing: HF transient current has performance info

S21 & S22

degraded

No effect on S11

S22 & S21 degraded Resistor in return path!

Small value

S22 & S21 unaffected S11 degraded Regain by co-design! NF marginally Dynamic range marginally

Page 13: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Non-intrusive sensingNon-intrusive sensing

Eliminate resistor for circuits with source-degenerative coils No measurable intrusion on LNA performance Over a narrow-frequency range, the source-coil can provide

similar current-information as the resistor

Gain and S22 sensed from source coil of mixer: accounts for matching network

Page 14: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Quantifying SpecificationsQuantifying Specifications

Gain sensed directly at mixer, using a third tone.

Peak-peak value of this signal is a direct measure of gain

Two-tonal approach to quantify impedance matching

Differential nature removes dependence on absolute values

Highly robust and insensitive to process variations and soft faults in processing circuitry itself

Page 15: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Variable SVariable S1111: The tapped coil: The tapped coil

Varies match frequency Tap the coil at several points in outer turn CMOS Switches Include switch and interconnect parasitics

)1

)((GS

gsGS

smin C

LLjC

LgZ

Dependence of gain, etc. on gm

Magnitude of match

Varactor cannot be connected in series

Digitally tapped gate inductor

ASITIC – Include all interconnects

Switch size: trade-off between on- resistance and capacitance

Page 16: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Variable Gain and SVariable Gain and S2222

S22: Bank of varactors at output node

Gain: Variable Transconductance array

‘Current-splitting’ variable transconductance array eliminates S11 dependency: CGS

remains constant on input-side

Page 17: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Self-correction algorithmSelf-correction algorithm

VIDEAL

Minimal overheads No DSP, ADC or analog memory cell requirements, low power

Ultra-fast, Low cost

Page 18: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Sensor chainSensor chain

Source follower for isolation More stages for higher gain PD output stored on capacitors Op-amps for buffers, comparators Basic digital logic

SF Cascaded CS Stages

Peak Detector

Page 19: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Results - Sensor chainResults - Sensor chain

Spectral response of sensor chain

Tap no. sensor chain o/p for tone1(1.6GHZ)

sensor chain o/p for tone2(2.2GHZ)

1 1098.54 mV 1391.57 mV

2 1112.85 mV 1375.63 mV

3 1128.67 mV 1365.23 mV

4 1150.61 mV 1356.95 mV

5 1166.88 mV 1355.01 mV

Output of Sensor Chain for all taps of Lg

Charge leakage is negligible due to the presence of buffers

0.4 mV charge leakage for 1V

1000mv999.6mv

Transfer characteristic of the sensor chain.

The sensor chain delivered a gain of 9.4 at room temperature,

nominal process.

Page 20: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Simulation results - LNASimulation results - LNA

Desired S11

S11 before correction

S11 after correction

CCGSGS reduction by 15% reduction by 15%

Desired S11

S11 before correction

S11 after correction

LLGG increase by 10% increase by 10%

Time taken per tap:1.75 μs, per cycle: 6.2 μs, Total: 18.7 μs.

Worst-case scenario: all five cycles, 21.75 μs

Desired S11

S11 before correction

S11 after correction

Weakest Weakest cornercorner

Page 21: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Experimental Results Experimental Results (1)(1)

Less than 10% of LNA areaRe-used for other front-end circuits

Turned on only during correction process

S11: -23 dB

Spectral response

Page 22: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Experimental Results Experimental Results (2)(2)

Tapped Coil performance

S11 magnitude stayed below -20 dB for all taps

Match frequencies were: 1.737 GHz, 1.925 GHz, 2.03 GHz and 2.125 GHz.

Measured transfer curve of the sensor chain

Tap no.

Inductance

Simulated S11 freq

Digital word

Measured S11 freq

1 7.4 nH 1.7 GHz 00 1.7375 GHz

2 9 nH 1.91 GHz 01 1.925 GHz

3 10 nH 2.0 GHz 10 2.03 GHz

4 11 nH 2.11 GHz 11 2.125 GHz

Page 23: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

S22 and Gain correction (I)S22 and Gain correction (I)

Left: Gain and S22 match varies as the load

inductor value varies

Right: Output of sensor chain quantifying this

variation

Left: S22 curves as varactor Bank is varied

Right: Output spectrum of Sensor for these S22 curves

Page 24: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

S22 and Gain Correction (II)S22 and Gain Correction (II)

Self-calibration of S22: Before (1.81 Ghz) and

After (1.89 GHz), for a 1.9 GHz LNA

Left: Variation in the magnitude of Gain (due to Q-factor variation of the load coil)

Right: This Variation quantified by sensor

Page 25: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

OverheadsOverheads

Same circuitry re-used for all specifications Area overhead less than 10% of cascode LNA Can be re-used for other circuits of Front-end

Losses in switches of the gate-coil NF degradation by 0.2 - 0.3 dB

Power overheads Additional circuitry switched on only for duration of

self-calibration – negligible power overhead Current-splitting transconductance array uses

additional current (5% - 10% overhead)

Page 26: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

SummarySummary

Fault-tolerant RF design has great relevance and applicability in an RFIC world of increasing complexity and massive integration

Alternate, novel methodology for fault-tolerance in GHz domain

Minimal overheads, no topological revision Ultra-fast (200 us) compared to existing

test schemes (order of 100s of ms) Robust algorithms and post-processing

techniques Demonstrated in silicon

Page 27: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

PublicationsPublications (1)(1)

Journal Papers Tejasvi Das, Anand Gopalan, Clyde Washburn and P.R. Mukund, “Self-calibration

of RF front end circuitry”, IEEE Transactions on Circuits and Systems, Dec 2005 Tejasvi Das, Anand Gopalan, Clyde Washburn and P.R. Mukund, “Towards

Fault-tolerant RF front-ends”, Journal of Electronic Testing (JETTA), Accepted for publication (Issue release Sep.06)

Anand Gopalan, M. Margala and P.R. Mukund, “A current based self-test methodology for RF front-end circuits”, Microelectronics Journal, No.36, Aug 2005

Anand Gopalan, Tejasvi Das, Clyde Washburn and P.R. Mukund, “BiST for Multi-GHz CMOS RF Front-ends”, IEEE Transactions on Circuits and Systems (Under review)

Conference Papers

“Self-calibration of Gain and Output match in LNAs”, IEEE ISCAS May 2006, Kos, Greece

“Towards Fault-Tolerant RF Front-Ends: On-Chip Input Match Self-Correction of LNAs”, The IEEE Mixed-signal Test Workshop, June 2005, Cannes, France.

“Dynamic Input match correction in RF Low Noise Amplifiers”, 19th IEEE International Symposium on Defect and Fault Tolerance in VLSI Systems, Oct. 2004, Cannes, France

Page 28: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

PublicationsPublications (2)(2)

Conference papers (contd.)

“Use of Source Degeneration for Non-Intrusive BIST of RF Front-end Circuits”, Proceedings of the International Symposium on Circuits and Systems, Kobe, Japan, May 2005

An Ultra-fast, on-chip BiST for RF LNAs”, 18th IEEE International Conference on VLSI Design, India, Jan. 2005.

Page 29: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

References References (1)(1)

[1] B. Razavi, “RF CMOS transceivers for cellular telephony”, IEEE Communications Magazine, Vol. 41, No. 8, pp.144 – 149, August 2003.

[2] B. A. Floyd, C.-M. Hung, K. K. O, “Intra-Chip Wireless Interconnect for Clock Distribution Implemented With Integrated Antennas, Receivers, and Transmitters”, IEEE Journal of Solid-State Circuits, vol. 37, no. 5, pp. 543-552, May 2002.

[3] M.-C. F. Chang, V. P. Poychowdhury, L. Zhang, H. Shin, Y. Qian, “RF/Wireless Interconnect for Inter- and Intra-Chip Cpmmunications”, Proceedings of the IEEE, vol. 89, no. 4, pp.456-466, April 2001.

[4] J.M.V Santos Dos, J.M.M Ferreira, “Fault-tolerance: new trends for digital circuits”IEEE International Conference on Electronics, Circuits and Systems, Vol 3,  pp. 237 – 240, Sept. 1998

[5] Michael S. Heutmaker, Duy K. Le, “Architecture for self-test of a wireless communication system using sampled IQ modulation and boundary scan”, IEEE Communications Magazine, Vol. 37, No. 6, pp. 98-102, June 1999.

[6] Madhuri Jarwala, Duy Le, Michael S Heutmaker, “End-to-end test strategy for wireless systems” Proceedings of the IEEE International Test Conference (TC), pp. 940-946, 1995.

[7] N. Nagi, A. Chatterjee, H. Yoon, J. A. Abraham, “Signature analysis for analog and mixed-signal circuit test response compaction”, IEEE Transactions on Computer-Aided Design of Integrated Circuits and Systems, Vol. 17, No. 6, pp. 540-546, June 1998.

[8] Rajsuman R., “Iddq testing for CMOS VLSI”, Proceedings of the IEEE, Vol.88 No. 4, pp. 544 –568, April 2000.

Page 30: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

References References (2)(2)

[9] Isern E., Figueras J., “Test generation with high coverages for quiescent current testing of bridging faults in combinational systems”, Proceedings of the International Test Conference, pp. 73 -82, October 1993.

[10] A. Gopalan, T. Das, C. Washburn and P.R. Mukund, “An ultra-fast on-chip BiST for RF CMOS LNAs”, Proceedings of 18th International conference on VLSI Deign, January 2005, pp.485 – 490

[11] J.M.V Santos Dos, J.M.M Ferreira, “Fault-tolerance: new trends for digital circuits” IEEE International Conference on Electronics, Circuits and Systems, Vol 3, Sept.1998 pp. 237 - 240

[12] M. Soma, “Challenges and approaches in mixed signal RF testing” Proceedings of the Tenth Annual IEEE International ASIC Conference, Sept. 1997, pp. 33 – 37

[13] E. Liu, W. Kao, E. Felt, A. Sangiovanni-VIncentelli, “Analog testability analysis and fault diagnosis using behavioral modeling”, Proceedings of the IEEE Custom Integrated Circuits Conference, May 1994, pp. 413 – 416

[14] Yu.V Malyshenko, “Functional fault models for analog circuits”, IEEE Design & Test of Computers, Volume 15,  Issue 2,  April-June 1998, pp. 80 – 85

[15] Anand Gopalan, P.R.Mukund and Martin Margala, “A Non-Intrusive Self-Test Methodology for RF CMOS Low Noise Amplifiers”, IEEE Mixed-signal Test workshop, Portland, June 2004.

[16] Thomas H. Lee, “The Design of CMOS Radio-Frequency Integrated Circuits”, Cambridge University Press, 1998.

[17] John Ferrario, Randy Wolf, Steve Moss, Mustapha Slamani, “A low-cost test solution for wireless phone RFICs”, IEEE Communications Magazine, v 41, n 9, September, 2003, pp. 82-89

Page 31: Fault-Tolerant design of RF front-end circuits P.R. Mukund, Ph.D. Gleason Professor of Electrical Engineering Director, RF/Analog/Mixed-signal Lab (RAMLAB)

Fault-Tolerant Design of RF Front end Circuitry

Thank You


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