FCT Plant

10 min from Albi / 45 min from Toulouse Airport

75 people

St Juery plant is owned

Maximum lifting capacity 100 tons

Property : 39,000 m²

Offices : 1,000 m²

Shop floor : 15 400 m2

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St-Juéry (81)

FCT Plant

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FCT is created from the merger of several brands« IVC, MAPEGAZ, SDT CIPEG, MUNZIG »

1994

2000

Acquisition by Tyco

Acquisition by Pentair

2012

2017

Acquisition by Emerson

Acquisition by Altifort

2018

1971

Creation of SDT in SaintJuery and IVC in Vitrolles.

2020

Acquisition by CAG WZI

FCT in the Oil & Gas Market

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UPSTREAM DOWNSTREAMMIDSTREAM

Critical and Severe Application

Riser, HIPPS, Subsea, DIB, HP/HT, High pressure & Large size. Complex and fully customized solution with premium engineering.

Demanding Application

Average size and pressure class, lowercriticality, more standard productrequired, volume driven.

Chem/Petrochem Application

Lower pressure class with smaller size but with high performance requiredwith special engineering.

Range of products

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NOMINALSIZE

(Full Bore)

CLASS

150 300 600 900 1500 2500<= API 5000

API 10000 API 15000

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60 ✔ ✔ ✔ ✔ ― ― ― ― ―

Split body / Top entry Size from NPS 2 up to NPS 60

Pressure Ratings ANSI Cl.150 ~ 2500 / API 2,000 ~ 15,000 -> up to 100 tons

Different seat design (metal, soft, SPE, DPE,)

Forged or cast parts

From standard CS/SS to most exotic materials (Alloy 625, Titanium)

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Trunnion

mounted

product

categories &

application

Products & applications

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FCT split body FCT API 6A FCT PIG valve FCT Low Temperature

FCT High Temperature

Size/pressure range/Temperature

DN 50 – 1500 ASME Class 150 - 2500API 6A API 3000 - API 10000-101°C/ 400°C

DN 50-500 API 6A API 3000 - API 20000-101°C / 200°C

DN 50 – 1500ASME Class 150 - 1500-46°C / 200°C

DN 50 – 1500ASME Class 150 - 2500API 6A API 3000 - API 10000Down to -101°C

DN 50 – 1500ASME Class 150 - 2500API 6A API 3000 - API 10000Up to 400°C

Characteristic

Trunnion Mounted2 or 3 piecesFlanges RF, RTJ, WE, Hub(clamp), Compact fangesDouble block and bleed capabilitySIL 3 Compliant

Trunnion MountedSplit Body/Side Entry or Top EntryFlanges RTJ, WE, Hub(clamp), Compact fangesDouble block and bleed capabilitySIL 3 Compliant

Trunnion MountedFlanges RF, RTJ, WE, Hub(clamp), Compact fangesBlock & Bleed

Trunnion MountedSplit Body/Side Entry or Top EntryFlanges RF, RTJ, WE, Hub(clamp), Compact fangesDouble Block & Bleed capabilitySIL 3 Compliant

Trunnion MountedSplit Body/Side Entry or Top EntryFlanges RF, RTJ, WE, Hub(clamp), Compact fangesDouble Block & Bleed capabilitySIL 3 Compliant

Body/Trim materials

Forged or CastFrom carbon steel up to most exotic materials

Forged or CastFrom carbon steel up to most exotic materials

Forged or CastFrom carbon steel up to most exotic materials

Forged or CastFrom carbon steel up to most exotic materials

Forged or CastFrom carbon steel up to most exotic materials

Seat insert type

Soft seated & Metal seated (Tungsten Carbide from 150µ to 400µm)SPE (Self releiving)/DPE

Soft seated & Metal seated (Tungsten Carbide from 150µ to 400µm)SPE (Self releiving)/DPE

Soft seated & Metal seated (Tungsten Carbide from 150µ to 400µm)

Soft seatedSPE (Self releiving)/DPE

Metal seatedSPE (Self releiving)/DPE

Products & applications

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FCT Top Entry FCT Tandem FCT DIB FCT Subsea FCT HIPPS

Size/pressure range/Temperature

DN 50 – 1500 ASME Class 150 - 2500API 6A API 3000 - API 20000-101°C / 400°C

DN 50 – 1500 ASME Class 150 - 2500API 6A API 3000 - API 15000-46°C / 200°C

DN 50 - 1500 up to 155 barDN 50-900 up to 420 bar-46°C / 200°C

DN 50 - 1500ASME Class 150 - 2500API 6A API 3000 - API 15000-46°C / 200°CShallow Water

DN 50 – 1500 ASME Class 150 - 2500API 6A API 3000 - API 20000-101°C / 400°C

Characteristic

Trunnion MountedFlanges RF, RTJ, WE, Hub(clamp), Compact fangesDouble block and bleed capabilitySIL 3 Compliant

Trunnion MountedFlanges RF, RTJ, WE, Hub(clamp), Compact fangesTrue Double Isolation & Bleed

Trunnion MountedSplit Body/Side Entry or Top EntryFlanges RF, RTJ, WE, Hub(clamp), Compact fangesTrue Double Isolation & Bleed

Trunnion MountedSplit Body/Side Entry or Top EntryFlanges RF, RTJ, WE, Hub(clamp), Compact fangesDouble block and bleed capabilitySIL 3 Compliant

Trunnion MountedSplit Body/Side Entry or Top EntryFlanges RF, RTJ, WE, Hub(clamp), Compact fangesDouble block and bleed capabilitySIL 3 Compliant

Body/Trim materials

Forged or CastFrom carbon steel up to most exotic materials

Forged or CastFrom carbon steel up to most exotic materials

Forged or CastFrom carbon steel up to most exotic materials

Forged or CastFrom carbon steel up to most exotic materials

Forged or CastFrom carbon steel up to most exotic materials

Seat insert typeSoft seated & Metal seated (Tungsten Carbide from 150µ to 400µm)SPE (Self releiving)/DPE

Soft seated & Metal seated (Tungsten Carbide from 150µ to 400µm)SPE (Self releiving)/DPE

Soft seated & Metal seated (Tungsten Carbide from 150µ to 400µm)SPE (Self releiving)/DPE

Soft seated & Metal seated (Tungsten Carbide from 150µ to 400µm)SPE (Self releiving)/DPE

Soft seated & Metal seated (Tungsten Carbide from 150µ to 400µm)SPE (Self releiving)/DPE

Manufacturing facilities

Our facilities integrate the whole process from the conception to valves assembly and tests.

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TECHNICAL SERVICES

R&D - Methods

Purchasing – Procurement

SUPPLY CHAIN

PRODUCTION

Tests - Manufacturing

Testing facilities

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All tests are carried out in our workshop in strict

accordance with the customer’s specifications

and /or international standard requirements :

Shell test,

tightness tests,

torque test,

bending moment...)

Hyperbaric chamber for subsea pressure simulation

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Special testing : high or low temperature

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Special PR2 prototype test as per API 6A (200 cycles)

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Special testing: bending moment test bench

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Typical design qualification test :

FEA validation by measurement of STRESSES by extensometricGAUGES stuck on BODY during PRESSURE & BENDING MOMENT loading.

TORQUE & LEAKAGE records at all cases of loading.

PRESSURE TEST at MIN & MAX TEMPERATURE. CYCLING ENDURANCE TEST spreads on all test situations.

MAINTENANCE SIMULATION under MAX BENDING MOMENT to verify that BONNET can be removed and replaced in BODY.

MAINTENANCE TOOL for vertical position verification (only if required).

CAD & FEA

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Computer Aided Design on Pro EngineerFinite Element Analysis on Systus +

FEA carried out on valves parts to check

Stress level

Pressure contact between ball & seats

Sealing extrusion gaps against seal

capacities

Upstream / Downstream pressure

Bending Moment, pipe efforts

Quality assurance & certification

FCT Ball Valves are designed in full compliance with recognized standards:

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ISO 9001 / 14001, IEC 61508, OHSAS 18001

API 6D, 6A, 6DSS, 598

ASME B16.34, B31.3, B16.47, B16.5, B16.25

ASTM

ANSI

NACE MR 01-75

BS 6755 part II, API 607, API 6FA, ISO 10497

TECHNIP/ TOTAL Pazflor subsea

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Quantity - 53 Tandem & Split Body Valves

1” PN510 Bar 2” to 10” 2500# SUBSEA 1 200m Water Depth

JGC/TOTAL – Dolphin Project Hipps

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3-piece Split Body

34’’ Full Bore ANSI 900

Metal seated

Forged CS Body

2 seconds closing time

ELF-SHELL / Elgin Franklin Riser / Hipps

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TOP ENTRY

12’’ API 15000 HP/HT

Forged CS Body

Super Duplex trim

Metal seated

Pup on one side

6 seconds closing time

Prototype valve funded

By European community

ROSETTI MARINO / TOTAL E&P

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Quantity - 6 Top Entry

13” 5/8 API 15000

F60 fully cladded Body

Super Duplex Trim

Metal seated

6 seconds closing time

West Franklin Project Hipps Api6a

STATOIL JOHAN - Sverdrup Dib Project

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DIB application

38” 1500#

Top entry

7,1m Long

4,3 m High

77 tons

CARACTERISTICS

L&T / GSPC / Deen Dayal HIPPS API6A

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TOP ENTRY HIPPS 4” and 11” API 15000 full duplex

DODSAL / OGP / PDOC Export pipeline B2 project Sudan

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TOP ENTRY 32 inch 1500#

ADMA OPCO / Umm Shaif / HIPPS

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TOP ENTRY HIPPS 24’’ PN305 Bar

Woodside Trunkline Subsea

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TOP ENTRY 42” Full bore ANSI 900 RTJ / BW subsea 300m

water depth

TECHNIP / NPCC / ADCO / North East Bab HIPPS

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Qty 10 TOP ENTRY 6” ANSI 2500

Body CS + Full Alloy 625 overlay

Metal seated

3 seconds closing time

TANDEM VALVES

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18” PN345 Cast CS Subsea 16” 1500#

PIG VALVES

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Thank you for your continued support

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Contact

2 rue Sabanel

81160 – Saint-Juéry

France

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