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FUNCTION DESIGN SPECIFICATIONS

SSE SCADA UPGRADING

TERAS STATION

2 SEP 28, 2012 FOR REVIEW NM HT HH

3 NOV 13, 2012 FOR REVIEW NM HT HH

REV DATE ISSUE TYPE PREPD

BYREVD BY APPD

BY

CLIENT

APPD

PT. Integra Automasi

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REVISION CONTROL SHEET

Latest

RevDATE ISSUED

PRED

BY

REVD

BYAPPD BY

CLIENT

APPDCOMMENTS

0 FEB 19, 2012 AT HT HH

1 SEP 4, 2012 NM HT HH

2 SEP 28, 2012 NM HT HH

3 NOV 13, 2012 NM HT HH

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TABLE OF CONTENT

1 HARDWARE AND SOFTWARE FOR TERAS STATION 41.1 Hardware 41.1.1 SCADA Workstation 41.1.2 Workstation LED Monitor 41.1.3 Manageable Switch 51.1.4 Workstation Desk 51.2 Software 61.2.1 SCADA Software 62 SYSTEM ARCHITECTURE 72.1 SCADA System Architecture 72.2 Teras Station Existing System Architecture 72.3 Teras Station Proposed System Architecture 82.4 Bandwidth Requirement 83 SCADA/HMI DESIGN 103.1 Overview Teras Station 103.2 Alarms 103.3 Trending 114 BILL OF MATERIALS 12

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1 HARDWARE AND SOFTWARE FOR TERAS STATION

1.1 Hardware

1.1.1 SCADA Workstation

Model : Z400

Brand : HP

Processor : Xeon W3520

Memory : 2GB DDR3-1333 ECC

Hardisk : 320GB HDD SATA

Optical drive : DVDRW

Video graphic : VGA NVIDIA Quadro FX580 512M

Network : one (1) Gigabit Lan Integrated Broadcom 5764 LAN, Infineon TPM 1.2 controller

USB : Front 2 USB 2.0, Rear 6 USB 2.0

Serial : None

1.1.2 Workstation LED Monitor

Model : ZR2440w

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Brand : HP

Size : 24"

Resolution : 1920 x 1080

Response Time : 6ms,

Contrast : 5000000:1

Brightness : 250cd/m

Type : LED Monitor Wide Screen

Input : one (1) VGA Port, one (1) DVI-D Port, one (1) HDMI Port

USB : Integrated, self-powered 4 port USB 2.0

1.1.3 Manageable Switch

Model : Cisco Catalyst 2960-8TC-L

Brand : Cisco

Ports : 8 Ports

Speed : 10/100 MBps

Type : Industrial Ethernet switch

1.1.4 Workstation Desk

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Model : Console Desk

Brand : Alba

Materials : Steel

1.2 Software

1.2.1 SCADA Software

Product Name : Vijeo Citect

Brand : Schneider

Tag Number : 15K Tags

Server Type : Server

License Type : Full Development

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2 SYSTEM ARCHITECTURE

The Operator Station shall be based on standard off-the-shelf workstation hardware running on a

Windows based operating system. Vijeo Citect is using full 32 bit (65 million) colors. For

integration with existing Historian we use Matrikon OPC Server client for ODBC. This OPC server

is using for logging data to SQL Server.

2.1 SCADA System Architecture

SCADA System centralizes in Soka Office. All parameter in all stations can be monitor in CentralMonitoring room SCADA at Soka Office.

2.2 Teras Station Existing System Architecture

An existing system at Teras is Infilink HMI and AllenBradley SLC-500 PLC. PLC System is not

redundant. And communication to PLC is RS485 using protocol DH+.

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2.3 Teras Station Proposed System Architecture

2.4 Bandwidth Requirement

Bandwidth requirement for SCADA is less than 32 Kbps. Please find this example below. This

example is for bandwidth calculation.

Status Register

The 128 Status Register will be retrieve every 250 ms and using Modbus Function code 2

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This results is 23 bytes every 250 ms = 92 bytes per second or 736 bits per second = 0.7 kbps

Input Register

The 64 Input Register will be retrieve every 250 ms and using Modbus Function code 4

This results is 141 bytes every 250 ms = 564 bytes per second or 4512 bits per second = 4.5 kbps

Request

8 bytes

Response

15 bytes

Request8 bytes

Response133 bytes

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3 SCADA/HMI DESIGN

3.1 Overview Teras Station

3.2 Alarms

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3.3 Trending

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4 BILL OF MATERIALS

ITEM NO. DESCRIPTION Manufacture Model Qty Unit

Hardware & Software

Teras Station

1 SCADA

1.1 Hardware

Operator and EngineeringWorkstation - Xeon W3520, 2GB,DDR3-1333 ECC, 320GB HDD

SATA, DVDRW, VGA NVIDIAQuadro FX580 512MB, Win 7

HP or Equal Z 400 series 1 Ea

23", 1920 x 1080, 2ms,5000000:1, 250cd/m, LEDWideScreen

Samsung or Equal PX2370 or equal 1 Ea

Industrial Ethernet switch with 8Ethernet 10/100 ports

Cisco Catalyst 2960-8TC-L 1 Ea

Computer Desk Alba CD-407 1 Ea

Cable and Accessories 1 Lot

1.2 Software

Full Server, 15000 points Schneider Vijeo Citect VJCNS101115 1 Ea

Box with USB key SchneiderVijeo Citect Dongle

VJC1099221 Ea

2Engineering and ServicesTeras Station

1 Lot

Adaptation Work / InstallationEngineering

Documents

Training

Mob Demob