+ All Categories
Home > Documents > Featuring TenarisHydril Dopeless...

Featuring TenarisHydril Dopeless...

Date post: 02-Sep-2019
Category:
Upload: others
View: 11 times
Download: 1 times
Share this document with a friend
18
“Tenaris has produced this report for general information only, and the information in this report is not intended to constitute professional or any other type of advice and is provided on an “as is” basis. No warranty is given. Tenaris has not independently verified any information if any- provided to Tenaris in connection with, or for the purpose of, the information contained hereunder. The use of the information is at user’s own risk and Tenaris does not assume any responsibility or liability of any kind for any loss, damage or injury resulting from, or in connection with any information provided hereunder or the use thereof. Tenaris products and services are subject tot he Company’s standard terms and conditions or otherwise to the terms resulting from the respective contracts of sale, services or license, as the case may be. Unless specifically agreed under such contract of sale, services or license, if Tenaris is required to provide any warranty or assume any liability in connection with the information provided hereunder, any such warranty or liability shall be subject to the execution of a separate written agreement between petitioner and Tenaris. This report is confidential and no part of this report may be reproduced or disclosed in any form or by any means whatsoever, without prior permission from Tenaris. For more complete information please contact a Tenaris's representative or visit our website at www.tenaris.com. ©Tenaris 2015. All rights reserved”.. Featuring TenarisHydril Dopeless ® Technology
Transcript
Page 1: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

“Tenaris has produced this report for general information only, and the information in this report is not intended to constitute professional or any other type of advice and is provided on an“as is” basis. No warranty is given. Tenaris has not independently verified any information –if any- provided to Tenaris in connection with, or for the purpose of, the information containedhereunder. The use of the information is at user’s own risk and Tenaris does not assume any responsibility or liability of any kind for any loss, damage or injury resulting from, or inconnection with any information provided hereunder or the use thereof. Tenaris products and services are subject tot he Company’s standard terms and conditions or otherwise to theterms resulting from the respective contracts of sale, services or license, as the case may be. Unless specifically agreed under such contract of sale, services or license, if Tenaris isrequired to provide any warranty or assume any liability in connection with the information provided hereunder, any such warranty or liability shall be subject to the execution of a separatewritten agreement between petitioner and Tenaris. This report is confidential and no part of this report may be reproduced or disclosed in any form or by any means whatsoever, withoutprior permission from Tenaris. For more complete information please contact a Tenaris's representative or visit our website at www.tenaris.com. ©Tenaris 2015. All rights reserved”..

Featuring TenarisHydril Dopeless® Technology

Page 2: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 2

Tenaris is a leading manufacturer and supplier of tubular

products and services used in:

• Drilling, completion and production of oil and gas

• Transportation of oil and gas

• Process and power plants

• Specialized industrial and automotive applications

OCTG Premium

Connections

Line Pipe for

Offshore and

Onshore

applications

Hydrocarbon

Processing

Power

Generation

Industrial &

Automotive

Page 3: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 3

Agenda

• What is Dopeless® Technology?

– Dopeless® technology during running

– Dopeless® technology during storage

– Milestones

• Quantifiable Benefits

– Improved operational performance

– Health and Safety benefits

– Environmental benefits

– Improved well productivity

• Fully Tested Technology

• Energean Case

Page 4: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 4

What is Dopeless® Technology?

Dopeless® technology is a dry, multifunctional coating applied to TenarisHydril premium connections in the mill, avoiding the use of thread compounds.

• The coating is applied in a fully automatic process, assuring that the exact amount of the lubricant required by each connection is distributed in a controlled and uniform way on its surface.

• The process is carried out on dedicated production lines at Tenaris mills and facilities on four continents.

• With Dopeless® technology, the use of contaminating thread compounds, grease and cleaning solvents is no longer required at the rig or yard for pipe storage and running operations.

• The technology is supported by a global services network.

Box

Pin

Page 5: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 5

Dopeless® Technology During Running

Dopeless® technology replaces running compound providing a robust dry lubrication for make-up.

• Comes ready-to-use

• Avoids manual application of thread compounds in the field

• Allows multiple M&B without cleaning or reapplication

• Fully compatible with running dope and totally interchangeable with standard doped connection

• Very stable frictional characteristics

Page 6: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 6

Dopeless® Technology During Storage

Dopeless® technology replaces storage compound providing anticorrosion protection: validated in the field and in the lab

• 1,440 hs of lab testing (ASTM B117) under salt fog spray

• More than 4 years of storage outdoors by the sea (Stavanger)

Page 7: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 7

Milestones

2001

A customer approached Tenaris with a need to eliminate thread compounds

2001-2003

R&D team takes the challenge and develops TenarisHydril Dopeless®

technology.

2003-2005

TenarisHydril Blue®

Dopeless® connection debuted in the Norwegian North Sea. Then, it was fully adopted for Statoil’s Snøhvit project.

2008

Dopeless® technology becomes available for Wedge Series 500™.

2013

Following Wedge 623TM, the new Blue® Max, Blue® Heavy Wall and Blue® Quick Seal premium connections are launched with Dopeless®

technology (designed, tested & qualified with Dopeless® Technology).

2014

TenarisHydril Wedge 623™ Dopeless® is qualified for the Gulf of Mexico.

Today

Dopeless® technology is fully available for the whole range of products:

• Integral and T&C• 2” 3/8 to 24” ½ • Carbon steel,

Martensitic, CRA

Page 8: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 8

Quantifiable Benefits

• Time: Running times can be reduced in the order of 25%.

• Reliability: Nearly 0 re-makeups and rejects.

• Offshore Savings: ~10% savings on total pipe cost.

• Health, Safety and Environment: Zero discharge and minimal risk.

Page 9: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 9

Faster and More Reliable Installation

• Faster running speed

– less re make-ups and rejects

– easier inspection and re-run

– no cleaning

– no running compound application

• Stable make-up values

Improved Operational Performance

Reduced Operational Risks

• Superior M&B capacity and best anti-galling properties

• Reduced human intervention

• Dry solution: no risk of contamination with dust or sand

• Consistent performance even under presence of water, ice and mud

• Coating protects metal surface

Dopeless® technology increases reliability and arrives rig-ready, saving time and money while reducing risk.

Standard Connection

Connection with Dopeless® Technology

Joints = 297Re-Makeups = 16

Joints = 288Re-Makeups= 0

5000

4000

3000

2000

1000

0

To

rq

ue [

Lb

s.F

t]

Shoulder Torque

0 100 200 300 400 500 600

Final Make-Up Torque

MAX/MIN Sh TQ MAX/MIN Make-Up Torque

Page 10: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 10

A Perfect Match• The risks involved when running OCTG connections

made from Corrosion Resistant Alloys (CRAs) are far

greater than with standard carbon material.

• Specifically, the material has a greater tendency to

gall and cause problems when making-up the

connections.

• The result of galling can range from slower running

rate & high number of rejections to more serious

effects, like leaking connections.

• Dopeless® coating is applied industrially in the mill,

assuring complete adherence to the steel substrate

both in pin and box. This prevents hot spots of non-

lubricated zones where galling is prone to appear

when using liquid or greasy lubricants.

Tenaris has decided to market all its CRA with Dopeless® Technology

Dopeless® Technology & CRA

Page 11: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 11

Improved Operational Performance (cont.)

Simple Preparation for Well Delivery

• Cleaning of pin, box, protectors and doping activities are avoided – important impact in general and even more so in environments where dope freezes due to low temperatures.

• Allows for direct and simple inspection in racks.

Easier Management of Rig Returns

• Less cleaning; less handling; cleaner protectors

• Pipes always ready to be run or stored.

Reduced Connection Repair

• Less joints to repair due to improved anti-galling properties.

Page 12: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 12

Health and Safety Benefits

Dopeless® technology makes rig workplaces safer. Less operations on the pipe leads to lower potential for injuries.

Safer workplace

• Less movement for cleaning and inspection process

• Less man-working hours

• Less movements related to rejected pipes

• Cleaner workplace

According to OHSAS 18001:2007, the elimination of the task is the first action, in the hierarchy level, in order to reduce and control the risk.

Page 13: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 13

Environmental Benefits

Dopeless® technology reduces environmental footprint.

Operators can be assured of compliance with zero-discharge policies in environmentally sensitive areas.

No thread compoundsNo thread compound, grease, oil or any other additive is released throughout the life cycle of the connection.

No water required nor wastedNo high-pressure cleaning is needed.

No cleaning solvents No cleaning solvents, soaps, chemicals are required.

No contaminated thread protectors The protector is clean, making protector recycling simpler and more cost-effective.

Page 14: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 14

Improved Well Productivity

Minimized Formation Damage

• Dope exuded inwards and outwards of the connection during make-up, can reach the formation, originating a damage and reducing permeability.

• Dopeless® technology prevents the damage caused by pipe dope in the formation (no dope no damage).

Sand Screens Clogging

• Avoids sand screens clogging that can occur when thread compound is used.

Better Downhole Operations• No drilling fluid contamination

• No contamination in the tubing/liner

Dopeless® technology prevents formation damage after pipe dope, improves downhole operations and reduces mud contamination.

Page 15: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 15

Fully Tested Technology

Qualified in accordance to the industry’s highest standards

• More than 25 tests in ISO 13679 CAL IV and more than 13 tests in forthcoming API RP 5C5

• Over 10 years of tests in Tenaris’s and 3rd parties’ laboratories

Make-and-break tests and customer-specific tests

• From 2 3/8” to 20”

• In carbon steel and CRAs

• Threaded & Coupled, integral Flush, integral Semi-Flush configurations

• TenarisHydril Blue® Series, Wedge Series 500™, Wedge Series 600™, Legacy Series.

More than 20 rig demonstrations with customers

• All product families ranging from 3 1/2” to 20”, in CRA, martensitic and carbon steel grades

• Make-and-break with mud, ice, sand, water.

• Make-and-break at high RPM

• Misalignment trial

Page 16: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 16

Canada

Argentina

Poland

Australia

NorwayRussian Federation

USA

United Arab Emirates

Angola

Kazakhstan

Denmark

Venezuela

SaudiArabia

Peru

LibyaPakistan

Mexico

Italy

UnitedKingdom

Ivory Coast

Egypt

CyprusMorocco

Netherlands

Trinidad& Tobago

ColombiaEquatorial Guinea

Romania

Spain

Bolivia

Turkey

Austria

Indonesia

Hungary

Qatar

Kenya

Chile

Bahrain

Azerbaijan

Algeria

Ghana

TunisiaTurkmenistan

CongoEcuador

Cameroon

Brazil

Gabon

Iraq

Mozambique

PapuaTanzania

Field experience

Dopeless® technology in numbers

• More than 28 million feet sold.

• Adopted in more than 50 countries.

• Used by more than 80 customers.

New Guinea

New Zealand

Greece

Israel

Page 17: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 17

Featured cases

PA41 is the first well where Energean Oil & Gas, an E&P company with excellent HSE record, used TenarisHydril Dopeless ® Technology to secure the 12-1/4’’ hole section with 9 5/8’’ casing string in Greece.

TenarisHydril Dopeless ® Technology has been used in an environmentally sensitive area, such as the North Aegean Sea, and next to traditional tourist destinations, such as the Island of Thasos.

The use of TenarisHydril Dopeless ® technology reduced the chances of discharging potentially contaminating substances in the well. The technology also prevented the use of fresh water and chemicals to clean up connections or remove storage compounds prior to installation.

Operator: Energean Oil and Gas

Location: Mediterranean, North Aegean sea Greece

Field type: Offshore

Well type: Oil Producer

Highlighted Product: Blue® Dopeless® connection

Page 18: Featuring TenarisHydril Dopeless Technologypetroleumclub.ro/downloads/GlobalOilGas/2016/Prezentari/AndreaNemesi... · Tenaris products and services are subject tot he Company’sstandard

Dopeless® Technology – Global Oil & Gas South East Europe & Mediterranean / September 2016 18

Thank you for your attention.

Questions?


Recommended