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ToTal under roof space 15,600 m2
personnel 130
services
Prefabrication | Forming | Welding | Casting | Forging | Heat treatment | High-precision machining
Quality assurance | Surface treatment and painting
Grades
Carbon Steel | Pressure Vessel Steel | Stainless Steel | Duplex | Super Duplex | Super Austenitic | Titanium | Aluminium
uniTs
Facilities
ferral componenTs oylocation Kalajoki, FinlandBuilt 1999 products and services • Steel Flanges and Components• Machiningcertificates•ISO9001:2008
Quality management system •ISO3834-2:2005
Quality requirements for welding•ISO14001:2004
Environmental management system•EN764-5:2002(PED97/23/EC)
European pressure vessel directive
ferral alucasT oylocation Kruunupyy, FinlandBuilt 2001products and services • Aluminium Flanges and Castingscertificates•ISO9001:2000
Quality management system•ISO14001:2004
Environmental management system
nordic flanGes aBlocation Örnsköldvik, SwedenBuilt 1970, renovation 2007products and services • Stainless and Carbon Steel Flanges• Fittings• Pipes• Bars and Sheetscertificates•ISO9001:2008
Quality management system•DNV Approval of Manufacturer
(Austenitic Stainless Steel Forgings)•TÜV QM-System according to EN
764-5, section 4.2, and AD 2000-Merkblatt W0 (PED 97/23/EC)
•BureauVeritasApproval Certificate for Materials (Austenitic Stainless Steel Forgings)
•GermanisherLloyds Approval of Manufacturer (Steel Forgings)
•Lloyd’sRegisterApproval of Manufacturer (Austenitic Stainless Steel Forgings)
•NORSOKM-650 Forged Flanges in Stainless Steel, Duplex, Titanium and SMO
•TR-GOST
Ferral Components was originally
Founded in 1957. today we are a part oF
the swedish industrial group VinoVo
together with sister Companies
Ferral aluCast and nordiC Flanges.
Ferral Components – Your Partner in Metal Components and Subcontracting Services
Ferral Components offers a wide selection of high standard steel, titanium and aluminium components as well as subcontracting services to different industrial sectors, such as machine, shipyard, offshore, oil & gas, chemical and paper & pulp industries.
We value your business. Ferral Components wants to be
the leading metal components and subcontracting services
supplier in Europe. We operate reliably and responsibly
according to certified management system that complies
with the requirements of internationally recognized quality,
environment and welding quality standards. We are also
committed to promote and apply safe working methods
and practices in all operations to reduce and prevent work
related risks and accidents. All our operations are compliant
with relevant laws and regulations.
QualiTy assurance
all steel Grades: Tensile testing, Impact testing,
Charpy V, Elongation, Contraction, Hardness (Brinell), and
Inter granular corrosion.
duplex: Hot tensile and Ferrite measurement.
extra Testing: VT (visual testing), PT (check for surface
cracks), UT (check of containment), Impact test (minus
temperature and X-rays).
dimensional inspection: Faro 7-Axis Measuring Arm
2,4 m, Trimos Horizon 1000 measuring instrument.
advanced maTerials efficienT producTion
hiGh QualiTy ouTpuT
fasT deliveriescosT efficienT producTs and services
sTronG enGineerinG focus
Metal Components & Subcontracting Services
Regardless if you need standard parts, special products or customer specified products, we have a unique acquired competence and experience within production, stockholding and logistics, which provide you optional solutions.
machinery
sTeel forGe
cuTTinG
• 800 m2 + 800 m2 material hall• Band saw• Cut from dia. 10–460 mm • Capability to handle up to 10 m long bars
forGinG press 2,500 Ton
• Eccentric press 2,500 ton• Dimensional Range ½” to 3” up to
10 kg• Square Billets 65–80 mm• Round Billets 50–90 mm
counTer Blow hammers
• 250 and 320 kJ• Dimensional Range 3” to 12”• Round Billets 150–300 mm
heaT TreaTmenT faciliTy
• Sarlin electrical furnace for continuous operation
• Two 6 m³ basins with a 110 m³ closed cooling system for water quenching
machininG
• CNC lathe, multi operational lathe and slide rest lathe
aluminium foundry
suBconTracTinG die casTinG sTainer casTinG cenTrifuGal casTinG
weiGhT of casTinG 0,1–70 kg 5–20 kg 0,1–5 kg
pieces/year 500–50,000 500–10,000 500–200,000
mould / Tool cosT Low Average Average
mould chanGinG cosT Average
freedom of desiGn High High Major
smallesT wall Thickness 2–3 mm 3–5 mm 1–2 mm
Tolerance Good
surface rouGhness => 3,2 (2,5) Ra
casTed alloys Alsi 12/AlSi12Cu, AlSi 10 mg, AlSi 7 mg
sample delivery Time 5–12 weeks
5-axis machininG cenTer
• DMG DMU 200P, 1,800 x 2,000 x 1,100 mm
cnc verTical machininG
cenTers
• DMG 200T, 1,800 x 2,000 x 1,100 mm
• Johnford 1024, 1,400 x 710 x 710 mm • Yang, 600 x 400 x 600 mm • Unisign Univers 8, 3,400 x 800 x
650 mm
cnc horizonTal machininG
cenTer
• Kitamura H600B, 1,016 x 813 x 765 mm, 6 pallets
TravellinG column verTical
cnc machininG cenTers
• Unisign Uniport 6, 8,000 x 2,000 x 1,000 mm
• Unisign Uniport 3, 3,000 x 1,200 x 1,000 mm
cnc horizonTal TurninG
machines
• Colchester 6000L, max. dia. 800 mm• Haas SL30, max. dia. 600 mm• Tornado, max. dia. 550 mm • Pinochio, max. dia. 500 mm, teach in
lathe (NC)• Puma max. dia. 700 mm
cnc verTical TurninG cenTer
• Hankook VTC160E max dia. 2,000 mm
• Unisign Univers 6, max. dia. 1,100 mm, 2-chucks
cnc verTical TurninG machine
• Pittler PV1000/1–1, max. dia. 1,200 mm
• Okuma ACT2SP5, max. dia. 780 mm, 2-chucks
manual verTical TurninG
machine
• max. dia. 2,400 mm
manual horizonTal TurninG
laThes
• 5 pcs
flame and plasma cuTTinG
• 2 pcs Robotronic-CNC-controlled flame-cutting machines
• 1 pcs Robotronic-CNC-controlled fine-line plasma
• Max. plate size 100 x 2,500 x 6,000 mm
sawinG
• Cold circular saw, Kaltenbach 400 CNC ABS (material loading, feeding system)
• Cold circular saw, Kaltenbach 400 CNC• Horizontal Band Saw, Kasto Twin A2
profile BendinG
• Roundo R 7S, 300 cm3
rinG BendinG
• Irle
shoTBlasTinG
• Konrad Rump
weldinG
• 2 pcs Motoman weldingrobot, 6-axis - Manipulator, two welding station - CNC table, four welding cells, station
• Several Mig/Mag welding machines
hydraulic press Brake
• SMT 400 tons/3,700 mm
fork lifTs
• Kalmar LMV 9,000 kg• JCB Teletruck TLT30-4, 3,000 kg• Combilift, 3,000 kg• Manitou MSI 30T, 3,000 kg• Mitsubishi, 1,600 kg, 3 pcs
machine shop
One of our long-term
customers is ABB Oy, Motors
and Generators in Helsinki,
for which we supply a wide
range of components.
Flanges
We are also one of Europe’s leading manufacturers of flanges and fittings.
cenTral sTock
Products for immediate delivery include Flanges, Butt
Weld Fittings, Threader Fittings, Pipes/Tubes, Bars, and
Sheets.
dimensions
The dimension range is DN 10–2200.
Grades and services
We work in carbon steel, pressure vessel steel, stainless
steel, duplex, super duplex, super austenitic, titanium,
and aluminium.
“Customer-oriented,
demanding production requires
excellent cooperation with
our subcontractors. Quality and delivery reliability
cannot be compromised. If needed, we also expect
a quick and flexible response. Together with us,
our subcontractors are required to rise to global
challenges by improved productivity, procurement
and efficient processes.”
hannu uusiTalo
development manageraBB oy, motors and Generators helsinki
Ferral Components delivers high-quality metal components and subcontracting services to several different industrial sectors, such as machine, shipyard, offshore, oil & gas, chemical as well as paper & pulp industries.
Business Area
cusTomers in more Than 20 counTries in europe
ferral componentsferral alucast
Helsinki, Finland
nordic flangesStockholm,
Sweden
with us you
Can Count on
reliable on-
time deliVery
as well as
Customer-
oriented
deVelopment.
we Value your
business.
Vinovo
ferral componenTs oy
Visiting Address: Valulantie 1, FI-85100 Kalajoki, Finland
Postal Address: P.O. Box 20, FI-85101 Kalajoki, Finland
Tel. +358 8 464 0200
Fax + 358 8 462 775
e-mail: [email protected]
meTal componenTs and suBconTracTinG services
sakari pahkala
Sales Manager
Mobile +358 44 564 0214
www.ferral.fi
Contacts
