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ffi - Blakely Products · Amorim manufactures Recycled Rubber Flooring products in either a Roll or...

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Page 1: ffi - Blakely Products · Amorim manufactures Recycled Rubber Flooring products in either a Roll or Tile fomat. Amorim Rubber Flooring is designed for any application where extreme
Page 2: ffi - Blakely Products · Amorim manufactures Recycled Rubber Flooring products in either a Roll or Tile fomat. Amorim Rubber Flooring is designed for any application where extreme

Amorim manufactures Recycled Rubber Flooring products ineither a Roll or Tile fomat.

Amorim Rubber Flooring is designed for any application whereextreme use and abuse are present. In addition, it can be usedwhere ever tradit ional resil ient f looring is installed. lts shockabsorbency, non-skid properties, wear resistance and wide rangeof colors make itthe rightchoiceforallof yourflooring needs: Io Fitness Genters

o Health Clubs

o lce Rinks

Amorim Rubber Flooringapplications where resi l ient

o Training Rooms

o DisabledAccess Ramps

o Running lWalking Tracks

is also gaining populari ty in non-athlet icflooring is typically specified, such as:

Features & Benefits

Slip Resistant

Easy to Install and Maintain

Scuff and Stain Resistant

Long Life Cycle

Shock Absorbent

Through Color not a veneer

Extremely Durable

o Basements

o Uti l i tyAreas

o Canine / Equine

o Rest Rooms

409 Terra Cota Red

o Lobbies I Break Rooms

o Gonference Rooms

o Light Industrial Facil i t ies

o Entryways

Golors Available

We can provide a wide variety of color combinations and optionsal lowing the coordination of your f looring with equipment, furnishingsand overall decorative design.

412 Lipst ick Red 413 Raspberry 416 Brown 417 Gold 423 Ian 425 Lt. Gray

If'^

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Page 3: ffi - Blakely Products · Amorim manufactures Recycled Rubber Flooring products in either a Roll or Tile fomat. Amorim Rubber Flooring is designed for any application where extreme

Product Dimensions

49" 1220 mm

36" x 36" 915 x 915 mm

36" x 36" 915 x 915 mm

Amorim Rubber Flooring offers a range ofpatterns and colors that make a singulardesign statement, while helping preservethe environment.

Our product is a high quality recycledrubber material made using scrap rubberfrom the recycling of truck tires and virginrubber materials, saving energy, reducingoil consumption and keeping millions ofpounds of tire waste out of landfills.

Amorim Rubber Flooring conforms withindoor air quality and Volatile OrganicCompound (VOC) emission requirementsand is i tself a recyclable product.

LEED@ &Amorim Rubber FtooringMR4- Recycled Content - Up to 90%o

Post Consumer Recycled ContentMR 5 - Locally Manufactured Content -

Within 500 miles of Trevor, WlEQ 4 - Low Emitting Materials/Adhesives

Specified Adhesives MeetSCAQMD 1168

114"3/9"

Y2"

6.35 mm

9.5 mm

12.7 mm

Test specifications available uponrequest.

Iw IMEIEII427 Blue 492 Eggshell 495 Orange 496 Purple 497 Yellow 498 Teal Black 405F

AMORIM Amorim Cork Composites

Page 4: ffi - Blakely Products · Amorim manufactures Recycled Rubber Flooring products in either a Roll or Tile fomat. Amorim Rubber Flooring is designed for any application where extreme

illmc!'--fff

4 i l - t 0L i p s t i c k R e d & G r o y

405FB l o c k

4 0 9 t 0. l0 " '

Ter ro Cot to Red

4 1 2 1 01 0 " i , [ i p 5 1 i c k R e d

4 r 6 t 01 0 " ' B r o w n

4 3 r - 1 0Gold 8 . Eggs l re l l

423-10l0 '1 ; Ton

4 9 7 . 1 01 0 % Y e l l o w

4 r 7 - 1 0. |0" { ,

Gold

4 9 5 - t 01Oel Oronge

422-10B l u e & G r o y

425-101 0 q ; G r o y

4 9 8 - I 0l 0 % T e o l

426-1A1011. Green

4 8 8 t 0B l u e & T o n

496 - ' t 01 0 ' , , P u r p l e

4 9 2 t 010 ' i . ; Eggshe l l

4 2 7 - 1 0l0 ' 'L B lue

----

Page 5: ffi - Blakely Products · Amorim manufactures Recycled Rubber Flooring products in either a Roll or Tile fomat. Amorim Rubber Flooring is designed for any application where extreme

ornonirnffp*r$-g

409-90907"lerro Cotto Red

623-90Wheof Fields Green Meodows Oceon View

62s-90Stone Quorry

r-

Page 6: ffi - Blakely Products · Amorim manufactures Recycled Rubber Flooring products in either a Roll or Tile fomat. Amorim Rubber Flooring is designed for any application where extreme

ornonlrn

F L E X E C O R K 7Bluf f Ook

FTEXECORK 6Leother Ook

Eggshel l / Cork

Norlhern Red Ook

Groy / Cork Ton / Cork

Purple I Cork Terro Cotto Red / Cork B lue / Cork

Page 7: ffi - Blakely Products · Amorim manufactures Recycled Rubber Flooring products in either a Roll or Tile fomat. Amorim Rubber Flooring is designed for any application where extreme

Amorim Rubber Flooring Specifications

Test Method Amorim TypicalValue

Durometer, Shore A, points of hardness ASTM D2240-97 60

Density. lbs/ft3 ASTM D297-93 PartA. Section 16.3 64

Compressibility @ ,|00 psi, o/o ASTM F36.95 12

Recovery, o/o atter 100 psi compression ASTM F36.95 85

FlexibiliW ASTM F137-71(1994) F=1

Tensile. osi ASTM D412-98a. die C @ 20 ipm

With qrain 600

Aqainst qrain 450

Tear, ppi ASTM D624-98, die C @ 20 ipm

With qrain 150

AEainst qrain 120

Compression Set. o/o,22 hours at 158oF ASTM D395-98. Method B

25% deflection 40o/o

50% deflection 30o/o

Coefficient of Friction ASTM D1894-95

Dry 1.33

Wet 1 .56

Gritical Radiant Flux ASTM E 648.99 0.1 Wcm2

FlammabiliW and Flame Spread DOC FFt-70 CSPC Pass

lndoor Abrasion, % of Material Loss ASTM C501-84(1996) 0.24

Resistance to Chemical Attack ASTM F925-97

Ammonia No surface attack or color chanqe

Bleach No surface attack or color chanqe

Disinfectant No surface attack or color chanqe

Alcohol No surface attack or color chanqe

Tide No surface attack or color chanqe

5% NaOH Solution No surface attack or color chanqe

Human Sweat No surface attack or color chanoe

lnstrumented lmpact,

absorbed enerqv at rupture. ft/lbs ASTM D3763.00 20

Static Load Limit. residual comoression ASTM F97O-98 .0016"

Rubber In Compression, % deflection ASTM D575-91. 500 lb. Load 43

Compression Endurance 10,000 fatique cvcles at50o/o displacement 5% set

Page 8: ffi - Blakely Products · Amorim manufactures Recycled Rubber Flooring products in either a Roll or Tile fomat. Amorim Rubber Flooring is designed for any application where extreme

AMORIM

AMORIM CORK COMPOSITESRUBBER FLOORING

MAINTENANCE / INSTALLATION / \ryARRANTY GUIDE

I. Product DataA. General Information

l. Rollsa) Width: Nominal 48"b) Length: Custom cut to length above 30 linear feet

2. Tilesa) 36"x36" squares (Tile coverage is 9 square feet)b) 36"x36" interlocked (Tile net coverage is 8.25 square feet withoutthe interlocking tabs)

3. Other Attributesa) Thickness: Available from 5l32"to t/2" thick, with multiple optionsin between.b) Available in solid black and in standard color fleck densities ofl0% or 20o/o in red, blue, green, Eray, tan, eggshell, yellow, purple,orange, or teal fleck on a black base.Note: The black raw material used to manufacture the prodact is a recycledmuterial, with no dyes or colorants added, and as such there can be minorvariations in the intensity of the black color.c) Custom colors blends (Example: llYo red + l0% white :20Yo

red/white color density) or color densities up to 90% available withminimum incremental purchase.

II. Roll Installation GuideA. Substrate

1. Suitable substrates include but are not limited to pennanently driedconcrete and wood.2. To eliminate the telegraphing effect of defects in the substrate through theflooring, the substrate must be smooth.3. Remove all dust, dirt, grease, and foreign materials from the substrate.4. Moisture in the substrate negatively affects any adhesive product andshould be eliminated prior to installation.

B. Roll Installation Procedure1. Inspect flooring prior to installation for manufacturing defects. correctcolor. and size. If flooring has been installed it has been deemed asaccepted. See warranty statement for details.2. Make the assumption from the start that the walls in the room are notsquare or straight.

This information is intended to be used as a guide only and is subject to change without notice. 0412712011Page 1 of6

Page 9: ffi - Blakely Products · Amorim manufactures Recycled Rubber Flooring products in either a Roll or Tile fomat. Amorim Rubber Flooring is designed for any application where extreme

AMORIM

3. A Full Glued Down Installation is recommended for maximum wear anddurability, but double face taped down applications are acceptable for lowertraffic installations. Substrate quality is equally as important for taped down

;l.?jH?l;tr lll?:?::?ffi f#JtilS:',?:'iHd a,,ow it to acc,imate withthe installation environment for a period of 24 hours or more prior to finalinstallation. This will allow the flooring time to relax as it is stretchedsomewhat during manufacfuring.5. It is highly recommended to roll out the flooring in such a fashion that willminimize excess cuts and waste during the final installation. It is veryimportant during the layout process to start rolling the succeeding coursesof flooring out from the same wall or point where the first course wasstarted from and to not flip rolls over or reverse directions. If a double facetape down installation method is chosen, the tape can be applied to thesubstrate as the flooring is being laid out in this step. The top layer of the tapecan be exposed when the final cuts are complete.6. Slightly overlapping the rolls during the layout process along the long axisof the seams will help insure tight seams during the adhering process.7. Cut all rolls to the required length making allowances to run up a wall and Ior for overlap on a head seams where required.

t'ffi;"i:l*;*t*rnr*$*::;,":,;:ffi ;'ff :::"All interior seams (those not against a wall) may be butted against thepreceding roll using the factory edge. Head seams or other joints may beoverlapped and double cut using a sharp utility knife as necessary.10. Starting with the first ro11, fold back half of the roll lengthwise along the

ffi l#.l'.'.'JJffi xl:l'ni",ll"#$Jffi J'K:,'lhHtilff lT*'manufacturers "open time" and only apply as much as you can install withinthis time period. In order to minimize trapped air gently LAY, do not "drop"the flooring back into the adhesive.1 1. Trim the roll to the final length. Leaving a slight gap at the walls roughlythe thickness of the material being installed is recommended and can be hiddenwith a cove base type molding. Under normal interior conditions, the rubberflooring is very stable and will not expand or shrink, but because it is rubber, itcan stretch. Leaving the gap allows for this stretch and will help prevent anybunching at the walls.12. Roll the floor immediately with a 7 5 to 100 lb floor roller to maximize

f#XJi"lli[::le with the noor working from the middle of the roll to the

This information is intended to be used as a guide only and is subject to change without notice. 0412712011Page 2 of 6

Page 10: ffi - Blakely Products · Amorim manufactures Recycled Rubber Flooring products in either a Roll or Tile fomat. Amorim Rubber Flooring is designed for any application where extreme

AMORIM

13. Fold back the other half of the first roll and the first half of the second rolland apply adhesive to the substrate under both being careful to not apply toomuch adhesive at the seams. Too much adhesive will ooze up through theseam.14.Lay flooring into wet adhesive and roll. When laying down the secondroll, the initial overlap allows you to "work" or "walk" the joint back with yourhands thereby insuring a tight seam and effectively eliminating oozingadhesive.15. Repeat this folding, spreading, trimming, and rolling procedure for eachconsecutive roll until complete.16. Roll all seams after the entire floor has been rolled. Do not use Duct Tapeto temporarily hold the seams in place while the adhesive sets, as it willleave a residue on the floor that is very difficult to remove.17. Allow the adhesive to cure per the adhesive manufacturer'srecommendation prior to excess foot traffic and rolling loads across theflooring. Premature traffic could cause gaps to form in the seams.

III. Tile Installation GuideA. Substrate

l. As with the rolled goods above, substrate preparation is critical to a goodinstallation.

B. Tile Installation Procedure1. Inspect flooring prior to installation for manufacturing defects, correctcolor, and size. see warranty statement for details.2. A successful installation depends on several factors and your flooringcontractor will help you choose the correct installation method based otr yo*needs. Amorim Rubber Flooring Tiles have been successfully installed with'loose laid", tape down, and full glue down applications. The entire floorshould be dry laid prior to adhesive application. This eliminates problemsassociated with the differences in "open time" of different adhesives. Do notuse Duct Tape on any seams as the residue is very difficult to remove.

a) Square Cut Tiles(1) Starting in the center of the room. Snap a chalk linelengthwise down the center of the room.(2) Begin laying tiles lengthwise along the chalk line towardsthe opposite wall.(3) When a wall is reached, it is recommended to refrain fromcutting the last tile to fit until all the tiles are installed.(4) Continue laying the tiles in rows until the room is completeexcept for the areas along the walls. Some installers prefer touse a staggered "bricklike" pattern as they feel it minimizesstress between the tiles.

This information is intended to be used as a guide only and is subject to change without notice. 04lZ7l20llPage 3 of6

Page 11: ffi - Blakely Products · Amorim manufactures Recycled Rubber Flooring products in either a Roll or Tile fomat. Amorim Rubber Flooring is designed for any application where extreme

Atv{oRIh{

(5) Finish the areas along the walls by cutting in tiles to filI thegaps. Leaving a gap at the wall roughly the thickness of thematerial being installed is recommended.(6) Tiles can be finish cut slightly larger than needed (-5132")and then undercut to ensure a professional result.

b) Interlockiog Tiles(1) Snap a chalk line on the sub-floor 24" from one wall in yourroom. Snap another chalk line on the sub-fl oor 24" from anadjacent wall. You should then have a set of perpendicularlines making an approximate 90-degree angle.(2) Begin laying the interlocking tiles along one of the chalklines, snapping the locks together as you go. Typically,Interlocking tiles are not Glued Down.(3) Leave the perimeter of the room open until the field isinstalled.(4) Continue locking the tiles together in successive rows untilthe field area is covered.(5) Go back and cut in the tiles along the walls in the room.Leaving a gap at the wall roughly the thickness of the materialbeing installed is recommended.(6) This method should maximize the usage of the tiles and thestrength of the interlock mechanism while minimizing thenumber of cuts that need to be made.

IV. Cleaning and Maintenance InstructionsNote: Seuling thetloor is not o necessary step and infact, it is discouraged in veryabusive opplications (e.g., Health club free weight areas or ice hockey rinkperimeterflooring). However, high color percentagefloors (>50%) or areos thotexperience foot trallic will greatly benefit by being sealed.

A. Maintenance for Un-sealed Floors.l. Amorim Rubber Flooring can be cleaned much like carpeting.2. Daily vacuuming is encouraged to keep dust to a minimum.

1'"':'f"1?H';xr:l ji}ffi"ff i#lilJJ:xl#,1"**moppinga) It is important not to get the flooring too wet as this may have anadverse affect on the adhesive system employed.b) Change the soap and water solution often!

! H:HJ:: ;::Til.*'ffi:"'fr:'#,ff:[ i:fr ff J",H'.lfi ng fresh andclean.

This information is intended to be used as a guide only and is subject to change without notice. 04127l40llPage 4 of6

Page 12: ffi - Blakely Products · Amorim manufactures Recycled Rubber Flooring products in either a Roll or Tile fomat. Amorim Rubber Flooring is designed for any application where extreme

AMORIM

B. Post Construction Maintenance for Sealed Floors.l. Sweep the floor clean.2. Drv vacuum to ensure anv fine soil is removed.

3. Wet scrub floor with TASKI Profi cleaner (6-8 oz I gal. of water) usingbuffer or auto-scrubber with a TASKI contact pad or soft nylon brush.

a) TASKI floor care products are manufactured byJohnsonDiverseyrM and can be found at many janitorial supply houses.b) JohnsonDiverseyrM customer service hotline is 800-626-5015c) Look under institutional floor care products on their website athttp ://www. diverseylever. com

4. Recover soiled solution, rinse, and allow to dry thoroughly (6-8 hours).Initial Treatment

l. Apply 3 thin coats of TASKI Vision Matte2. Allow proper drying time before applying next coat.

a) Note: Apply floor finish with synthetic wax mop. While the finishis wet, buff the floor with floor buffer (150-300 rpm) and soft nylonbrush. This application drives the finish into the floor and promptsproper sealing and coating of the floor.

Daily / As Needed Cleaning1. Dry vacuum floor thoroughly (daily).2. Auto scrub or wet mop floor using TASKI Combiplus or TASKI Wiwax asneeded. (2-3 ozlgal. of water).

a) NOTE: In an office environment, the floor may become scuffed dueto heavy foot traffic and may require weekly or as needed spray buffingor dry buffing of the floor with a mint or white pad. In application ofspray buffing, use TASKI Wiwax diluted 50/50 with water.

E. Periodic Cleaning As Neededl. Dry vacuum the floor thoroughly.2. Wet scrub the floor with TASKI Profi (4oz I gal.). This application is donewith an auto-scrubber or a buffer and wet vacuum. Use a TASKI purple padfor scrubbing the floor.3. Allow the solution to remain on the floor for at least 5 minutes.4. Wet vacuum soiled solution.5. Rinse and allow to dry (l-2 hours).6. Apply l-2 thin coats of TASKI Vision Matte using a wet buffing processwith soft nvlon brush.

This information is intended to be used as a guide only and is subject to change without notice. 0412712011Page 5 of6

C.

D.

Page 13: ffi - Blakely Products · Amorim manufactures Recycled Rubber Flooring products in either a Roll or Tile fomat. Amorim Rubber Flooring is designed for any application where extreme

AMORIM

F. A Few Tips About Working With Amorim Rubber Flooring1. Use a vacuum with a high CFM to pick up dust.2. Wait for the floor to dry between applications of floor finish or sealer.3. Apply floor finish (thin coats) with wax mop and follow with a floor bufferusing a soft nylon brush.4. For large areas, use an auto-scrubber with a contact pad or soft nylon brushto clean the floor daily.5. For stripping a rubber floor, use TASKI lce-It and nylon brush.6. For poorly maintained floors, it may be necessary to continue cleaning withIce-It for an extended period.7. For food areas, daily cleaning should be done with Profi (2-4 ozlgal.).

V. Warranty

Amorim Cork Composites recycled rubber flooring is guaranteed to be free frommanufacturing defects in material and / or workmanship. If the recycled rubber flooring isfound to be defective under normal conditions for a period of five years from the date ofreceipt (to original purchaser), Amorim Cork Composites will, at its own discretion, replacethe defective material or issue credit not to exceed the selling price of the defective goods.This warranty does not cover installation labor costs or other related expenses. This warrantydoes not cover dissatisfaction due to improper maintenance or installation, damage fromimproper maintenance or usage or general misuse, including, without limitation: burns, cuts,tears, scratches, scuffs, damage from rolling loads on inappropriate wheels or casters and / ordamage or discoloration from floor care products not recommended for use on rubberflooring. Shade or color variations due to exposure to direct sunlight, minor color or shadingvariation within the black rubber portion of the product and I or shade or color variationsbetween samples or photographs in the brochure and the actual flooring product itself, are alsonot considered to be material defects. Although Amorim rubber flooring is used successfullyin ice-rink applications, this warranty expressly excludes premature wear caused by ice skatesin heavy-use areas (penalty boxes, walkways to and from the ice, etc.). This is due to theabusive nature of ice skate blades on any type of flooring material. Amorim Cork Compositeshighly recommends the use of blade protectors when walking on our recycled rubber flooringwith ice skates.

This information is intended to be used as a guide only and is subject to change without notice. 0412712011Page 6 of6


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