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FG05W3 - Introduction to Pressure Measurement .pdf

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    2010 ISA

    FG05W3 (1.3)

    Standards

    Certification

    Education & Training

    Publishing

    Conferences & Exhibits

    ISA Seminars on the WebLive Experts on Hot Topics

    Standards

    Certification

    Education & Training

    Publishing

    Conferences & Exhibits

    Introduction to LevelMeasurement

    FG05W3 Version 1.3 2010

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    3

    Seminar Logistics

    Seminar materials Downloadable presentation

    Question and Answer session (audio and email)

    Survey

    Earn 1.5 Professional Development Hours (PDH)

    Seminar length

    90 minute total presentation

    Three approximately 20 minute instructional presentations

    Three approximately 10 minute question and answer sessions

    4

    Audio Instructions

    Please note the following during the seminar:

    As a participant, you are in a listen-only mode.

    You may ask questions via the internet, using yourkeyboard, at any time during the presentation.

    However, the presenter may decide to wait to answeryour question until the next Q&A Session.

    If you have audio difficulties, press *0.

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    Audio Instructions for Q & A Sessions

    Questions may be asked via your telephone line. Press the *1 key on your telephone key-pad.

    If there are no other callers on the line, the operator willannounce your name and affiliation to the audience andthen ask for your question.

    If other participants are asking questions, you will beplaced into a queue until you are first in line.

    While in the queue, you will be in a listen-only mode untilthe operator indicates that your phone has beenactivated. The operator will announce your name and

    affiliation and then ask for your question.

    Introduction of Presenter

    Instructor

    Name: William (Tim) Shaw PhD, CISSP

    Background/experience: Over 30 years ofexperience with computer based automation

    systems including developing three

    generations of DCS systems and twogenerations of SCADA systems. Former

    Adjunct Professor in the GraduateEngineering department of Loyola College in

    Baltimore. Authored books on Batch ProcessControl and on SCADA Cyber Security.

    Currently the Senior Consultant for CyberSECurity Consulting, an industrial automationcyber security firm. Tim periodically teaches

    courses for ISA and IEEE.

    Email: [email protected]

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    Goals of this Session

    Explain the measurement principles, instrumentapplication and specifications to process conditions forlevel measurement

    8

    Course Objectives

    For successful completion of this course you will:

    Describe the differences between point and continuous

    measurement of level

    List advantages and attributes of direct level measurementdevices

    Define displacement and detail the operation of displacers for

    level measurement

    Describe hydrostatic head measurement and its uses in levelmeasurement

    Explain various applications of hydrostatic head measurement in

    level measurement Define zero elevation and suppression as applied to level

    measurement

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    Course Objectives (contd)

    Describe the operation of various electronic level sensorsincluding:

    Capacitance sensors

    Conductive sensors

    Ultrasonic sensors

    Radar sensors

    Describe the operation of alternate level measurement devicesincluding

    Radiation sensors

    Rotating Paddles

    Thermal Sensing Level Measurement

    Resistance Tapes

    Gravimetric

    10

    Section 1: Intro to Level Measurement Introduction to Level

    Concepts of Level Measurement

    Point Measurement

    Continuous Measurement

    Selecting Level Measurement Devices

    Visual Level Sensors

    Dipstick and Steel Tape

    Sight Glasses

    Float Actuated Devices

    Variable Displacement Sensors

    Principles of Buoyancy

    Devices

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    Introduction to Level

    What is level measurement? Has a process fluid reached (exceeded) this point?

    Between two fluids, where is the interface?

    How much (volume) is in this vessel?

    How fast is level falling (consumption) /rising (inventory)?

    How deep is the water from the top?

    At what point in the tank is the process material?

    Levels are taken of process fluids, fluidized solids, andgranular solids

    12

    Level / Inventory Measurement

    How far from fullHow far from emptyHow much material

    WHERE

    HOWMUCH

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    Dip Stick Level Measurement

    14

    Sounding Line

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    Sounding Bob

    Motor/Cable Assembly

    16

    Basic Sight Glasses

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    Float & Cable Arrangements

    SCALE

    WEIGHT

    FLOAT

    18

    Stilling Well

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    Tank Level Measurement

    20

    Level Measurement by a Displacer

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    Interface Measurement with Displacers

    22

    Review of Key Points

    Introduction to Level

    Concepts of Level Measurement

    Point Measurement

    Continuous Measurement

    Selecting Level Measurement Devices

    Visual Level Sensors

    Dipstick and Steel Tape

    Sight Glasses

    Float Actuated Devices

    Variable Displacement Sensors

    Principles of Buoyancy

    Devices

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    23

    Live Question and Answer Session

    During Q&A, questions may be asked via your telephone line.

    Press the *1 key on your telephone key-pad.

    If there are no other callers on the line, the operator willannounce your name and affiliation to the audience and thenask for your question.

    If other participants are asking questions, you will be placedinto a queue until you are first in line.

    While in the queue, you will be in a listen-only mode until theoperator indicates that your phone has been activated. Theoperator will announce your name and affiliation and then askfor your question.

    24

    Section 2: Hydrostatic Head Devices

    Head Pressure Measurement

    Hydrostatic Pressure Applications

    Open-tank Pressure Measurement Sensors

    Closed-Tank Head Pressure Measurement Sensors

    Dip Tube

    Application

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    Liquid Pressure

    26

    Hydrostatic Pressure

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    Open Tank Level

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    Zero Suppression in an Open Tank

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    Zero Suppression in a Closed Tank

    30

    Zero Elevation in a Closed Tank

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    Air Bubbler System

    32

    Level Application

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    Level Application (contd)

    34

    Review of Key Points

    Head Pressure Measurement

    Hydrostatic Pressure Applications

    Open-tank Pressure Measurement Sensors

    Closed-Tank Head Pressure Measurement Sensors

    Dip Tube

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    Live Question and Answer Session

    During Q&A, questions may be asked via your telephone line.

    Press the *1 key on your telephone key-pad.

    If there are no other callers on the line, the operator willannounce your name and affiliation to the audience and thenask for your question.

    If other participants are asking questions, you will be placedinto a queue until you are first in line.

    While in the queue, you will be in a listen-only mode until theoperator indicates that your phone has been activated. Theoperator will announce your name and affiliation and then askfor your question.

    36

    Section 3: Electrical Level Measurements Electrical Level Sensors:

    Capacitance

    Conductivity

    Resistance

    Ultrasonic Sensors:

    Radar Sensors

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    Capacitance Probe

    LT

    C

    PROBE ONE:

    PLATE OF

    CAPACITOR

    METAL WALL:

    OTHER PLATE

    OF CAPACITOR

    38

    Conductivity Level Sensors

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    Resistance Tape Level Sensor

    LIQUID SURFACE

    BASE STRIP

    HELIX SHORTEDBELOW SURFACE

    RESISTANCEHELIX

    UNSHORTED

    TO BREATHER

    EQUALIZER

    AD

    40

    Ultrasonic Measurement

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    Ultrasonic Parameters

    42

    Radar (non-invasive)

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    Radar Guided Wave

    44

    Radiation Point Measurement

    TWO GM-8GAMMA

    SWITCHES

    LOW LEVEL ALARMACTUATED WHEN BOTTOM

    SWITCH DETECTS INCREASEDRADIATION DUE TO FALL

    OF LIQUID

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    Rotating Paddle

    46

    RTD Thermal Switch

    Using RTD sensors in a bridge arrangement to detect presence of liquid

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    Heated Thermistor Level Switch

    48

    Level Measurement by Weight

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    Load Cell Trade-Offs

    Advantages Non- Intrusive Mass measurement

    Ok for liquids, granulars, and slurries

    High accuracy in weight

    Disadvantages Best specified when vessel is ordered Usually requires free standing structure

    Only weight measurement, not level; requires temperature compensation May be affected by ice, snow, and wind loading

    ApplicationsContinuousLiquidsGranulars

    Slurries

    50

    Review of Key Points

    Electrical Level Sensors:

    Capacitance

    Conductivity

    Resistance

    Ultrasonic Sensors:

    Radar Sensors

    Rotating and Vibrating Paddles

    Thermal Sensing Level Measurement

    Resistance Tapes Nuclear Devices

    Gravimetric Level Measurement

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    Live Question and Answer Session

    During Q&A, questions may be asked via your telephone line.

    Press the *1 key on your telephone key-pad.

    If there are no other callers on the line, the operator willannounce your name and affiliation to the audience and thenask for your question.

    If other participants are asking questions, you will be placedinto a queue until you are first in line.

    While in the queue, you will be in a listen-only mode until theoperator indicates that your phone has been activated. The

    operator will announce your name and affiliation and then askfor your question.

    How Many People Are at Your Site?

    Poll Slide

    Click on the appropriate number indicating the number ofpeople that are at your site.

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    Related ISA Courses

    FG07 Introduction to Industrial Automation and Control

    TC05 Tuning Control Loops

    TS00 CCST Review Course

    All ISA courses are available any time as on-site training

    For more information: www.isa.org/training

    or (919) 549-8411

    54

    ISA Certifications

    Certified Automation Professionals (CAP )

    www.isa.org/CAP

    Certified Control Systems Technician (CCST)

    www.isa.org/CCST

    Please visit us online for more information on any ofthese programs, or call (919) 549-8411.

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    Please take our Web Seminar Survey

    via Zoomerang

    The seminar survey was sent to you via emailduring the seminar. Please do not forget tocomplete the Zoomerang survey.

    56

    Conclusion

    This is the end of:

    Introduction to Level Measurement


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