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Fibrex Construction Chemicals Pvt Ltd
Fibrex Construction Fibrex Construction Chemicals Pvt LtdChemicals Pvt Ltd
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Specialised Resin Flooring For Specialised Resin Flooring For Food, Pharmaceutical, Automotive Food, Pharmaceutical, Automotive
& Engineering Industry& Engineering Industry
Fibrex Construction Chemicals Pvt Ltd
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Fibrex Construction Chemicals Pvt Ltd
How it Looks LikeHow it Looks Like
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‘What
is an
Industrial Floor ?’
‘What
is an
Industrial Floor ?’
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It is Industries working surface …
It cannot be avoided!
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What are the consequences What are the consequences of of
industrial floor failure ?industrial floor failure ?
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Health and safety risks.Health and safety risks.
Pollution and possible prosecution.Pollution and possible prosecution.
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CrackingCracking
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Absence of water protection membraneAbsence of water protection membrane
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Coating failureCoating failure
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Lack of detailingLack of detailing
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Bad housekeepingBad housekeeping
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Varied flooring concepts are available on demand for different operational requirements and site conditions.
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FLOORING CRITERIAFLOORING CRITERIA
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Design Life
Floors are designed as per the requirement of the industry.
Operation Requirements
Floor toppings are capable of withstanding static and dynamic loads.
Traffic & Mechanical Wear
Resistance to impact and abrasion.
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Constructional Joints
Joints of nominal movement such as construction and day work are catered for by flexible sealing and overcoating within the Fibfloor Programme.
Floor to Wall Connection
Coving is provided between horizontal and vertical surfaces such as floor to walls and around plinths.
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The surface design of the floor are as per the functional and subjective criteria.
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Chemical Resistance
Temperature
Withstand extremes of temperature.
Slip Resistance
Different degrees of slip resistance can be designed into the floor to suit the specific area requirements.
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Resistance to compressive load that are generated by the movement of goods on truck, pallets, etc.
Hygiene
Floor are totally dust free, without cracks or angled corners and easy cleanable.
Rapid Curing
The floors have rapid curing properties.
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Detailing
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Floor Coating on Green and Damp Concrete
Cannot withstand,results in bubbles,delamination
Conductive / Anti – static
Special type floors are layed to prevent electrical interference with sensitive electronic equipment, or to avoid a build-up of static electricity.
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Multi Shades of Colour
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BOND FAILURE OF REACTIVE RESIN BOND FAILURE OF REACTIVE RESIN FLOOR TREATMENTFLOOR TREATMENT
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WHEN COATING CEMENTITIOUS SUBSTRATES WITH REACTIVE RESINS, THE SUBSTRATE MOISTURE CONTENT MUST NOT EXCEED 4%.
THE CONSEQUENCES OF NON-COMPLIANCE OF THE ABOVE ARE COATING FAILURE AND FINANCIAL LOSS.
THESE FAILURES ARE OFTEN TRIGGERED BY A PHENOMENON KNOWN AS “OSMOSIS”.
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PHASE I
SINGLE OR MULTIPLE BUBBLES WITH DIAMETERS OF BETWEEN 0.5 CM AND 4CM IN THE COATING WITH A HARD, CURVED, CLOSED SURFACE.
PHASE II
CRACKED OR WORN BUBBLES WHICH SMELL UNPLEASANT INSIDE, PARTIAL DETACHMENT OF THE FLOORING FROM THE SUBSTRATE.
PHASE III
VOIDS, EXTENSIVE DELAMINATION OF THE FLOORING FROM THE SUBSTRATE.
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ion FACTOR DETERMINE THE OSMOSIS EFFECT IN FACTOR DETERMINE THE OSMOSIS EFFECT IN
INDUSTRIAL FLOORING CONSTRUCTIONINDUSTRIAL FLOORING CONSTRUCTION
WATER IN LIQUID STATE
SOLUBLE SALTS
SEM-IPERMEABLE MEMBRANE
ALL THE ABOVE THREE CONDITIONS ARE PRESENT DURING INSTALLATION OF REACTIVE RESIN FLOORING ESPECIALLY ON CEMENTITIOUS SUBSTRATE WITH MOISTURE CONTENT ABOVE 4% LIMIT.
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CONCRETE HUMIDITYCONCRETE HUMIDITY
NON DESTRUCTIVE TESTING OF MOISTURE OF CONCRETE CAN BE DONE BY USING ELECTRONIC MOISTURE METER.
IN FRESH CONCRETE
THE MOISTURE CONTENT OF CONCRETE SPECIFIES HOW MUCH WATER CAN THEORETICALLY STILL EVAPORATE.
IN HARDENED CONCRETE
THE MOISTURE OF CONCRETE RELATES TO THE AMOUNT OF WATER CONTAINED IN THE PORES AND CAPILLARIES. IN NORMAL RELATIVE HUMIDITY CONDITION THIS IS 2 – 4% BY WEIGHT.
ADDITIOINAL MOISTURE ENTERS THE CONCRETE RISING THE MOISTURE CONTENT ABOVE 4%.
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New Buildings
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REQUIREMENTS Two-layer concrete slab for
accurate evenness and
slope. Adjustment of level
tolerances
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REQUIREMENTSOne layer-concrete slab with high mechanical properties Abrasion Chemical resistance Limit dusting Colored aspect
Fibrex SystemMonolithic concrete slab based on Flooring Technology Dry Shake Floor Hardener FIbfloor® (HT) applied to the fresh concrete slab before power floated finish.
Storage and Logistic Areas - New BuildingsStorage and Logistic Areas - New Buildings
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Rack Storage
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REQUIREMENTS
Economy standard Light to medium wear resistance Surface stabilization Limit concrete dusting Coloured aspect
Fibrex System
Storage and Logistic Areas - Rack StorageStorage and Logistic Areas - Rack Storage
Primer : 1 x FibfloorTM Primer
Fibfloor (FC) a coloured solvent containing epoxy resin based impregnation.
Fibrex Construction Chemicals Pvt Ltd
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REQUIREMENTS
Medium Standard
Medium wear resistance No concrete dusting Safety Aesthetics
Fibrex System
Primer : 1 x FibfloorTM Primer
500 micron a solvent free coloured epoxy binder for self levelling coating.
Total layer thickness : 0.5-0.6 mmFibrex Construction Chemicals Pvt Ltd
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Coldstores
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Cold Storage 0°C High wear resistance Thermal resistance Safety High care standards
Fibrex System
REQUIREMENTS
Primer : Fibfloor® Primer
Fibfloor® (SLB) solvent free, coloured epoxy self-
smoothening screed, broadcasted with quartz
sand and sealed.
Total layer thickness : 4 mm
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Dry Processes
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Fibrex System
REQUIREMENTSHigh standardHigh wear resistanceGood chemical resistance High safety Aesthetics and surface texture Comfort and care
Primer : Fibfloor® Primer
1 x Fibfloor® 261 (S) a solvent free, coloured
epoxy self-smoothing screed.
Layer thickness : 2 mmFibrex Construction Chemicals Pvt Ltd
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Decontaminable Floors and Cleanrooms
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Economy standard Light wear resistance Medium chemical resistance Aesthetics Decontaminable Easy cleaning and repair
Processing Areas - Decontaminable Floors and Cleanrooms
Processing Areas - Decontaminable Floors and Cleanrooms
REQUIREMENTS
Fibrex SystemPrimer : 1 x Fibfloor® Primer
1 x Fibfloor® (SL), a coloured solvent containing epoxy resin based impregnation.
Fibrex Construction Chemicals Pvt Ltd
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CleanroomsProcessing Areas - Decontaminable Floors and
Cleanrooms
Medium standardMedium wear resistance Good chemical resistance Aesthetics Decontaminable Comfort and care
REQUIREMENTS
Fibrex SystemPrimer : Fibfloor® Primer
Fibfloor® (SL) a solvent free, coloured epoxy
highly chemical resistance, self-smoothening.
Layer thickness : 0.5 – 1 mm
Fibrex Construction Chemicals Pvt Ltd
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CleanroomsProcessing Areas - Decontaminable Floors and
Cleanrooms
High standard High wear resistance High chemical resistance Aesthetics Decontaminable Comfort and Care
Fibrex System
REQUIREMENTS
Primer : Fibfloor® Primer
1 x Fibfloor®(SL) a solvent free, coloured
epoxy highly chemical resistance, self-smoothing .
Layer thickness : 2 mm
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FIBREX APPLICATION FIBREX APPLICATION PROCEDUREPROCEDURE
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MEASURING THE SUBSTRATE MOISTURE CONTENT BY MOISTURE METER
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DRY GRINDING OF CONCRETE FLOOR
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MILD WET MOPPING AND CLEANING OF CONCRETE FLOOR
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VACCUAM CLEANING OR WIRE BRUSH CLEANING OF THE CONCRETE FLOOR
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APPLICATION OF PRIMER
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WEIGHING OF DIFFERENT COMPONENT
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MIXING OF DIFFERENT COMPONENTS
12
1. Comp. A + Comp. B
2. Comp. C
1. Comp. A + Comp. A1 + Comp. B
2. Comp. C
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APPLICATION OF SELF SMOOTHENING EPOXY TOPPING
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SPIKING TO REMOVE ANY ENTRAPPED AIR
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APPLICATION OF SMOOTH COATING
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LAYING OF ANLAYING OF AN INDUSINDUSTRIALTRIAL FLOORINGFLOORING
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FIbfloorFIbfloor®®
Fibrex Construction Chemicals Pvt Ltd
Fibrex Construction Chemicals Pvt Ltd
FIB FLOOR PRIMERFIB FLOOR PRIMER
Fibrex Construction Chemicals Pvt Ltd
Fibrex Construction Chemicals Pvt Ltd
M/s Fibrex Construction Chemicals Pvt Ltd
(ISO 9001 : 2000) Company
Plot No 73 , New DLF Industrial Area ,Faridabad-Haryana
Pin -121009Tele Ph 0129 – 4081412
Fax 0129 – 4113488Cell no +91 98 71 29 7 405
Email [email protected]
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Fibrex Construction Chemicals Pvt Ltd